Patents Assigned to Emcore Solar Power, Inc.
  • Publication number: 20100203730
    Abstract: A process for selectively freeing an epitaxial layer from a single crystal substrate upon which it was grown, by providing a first substrate; depositing a separation layer on said first substrate; depositing on said separation layer a sequence of layers of semiconductor material forming a solar cell; mounting and bonding a surrogate substrate on top of the sequence of layers; attaching a connecting link element to at least two opposed points on the periphery of the surrogate substrate; and etching said separation layer while applying tension to said link element so as to remove said epitaxial layer from said first substrate.
    Type: Application
    Filed: February 9, 2009
    Publication date: August 12, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventors: Arthur Cornfeld, Daniel McGlynn, Tansen Varghese
  • Publication number: 20100186804
    Abstract: A method of forming a multijunction solar cell string by providing a first multijunction solar cell including a contact pad disposed adjacent the top surface of the multijunction solar cell along a first peripheral edge thereof; providing a second multijunction solar cell disposed adjacent said first multijunction solar cell, having a top surface and a bottom surface, and including a cut-out extending from a second peripheral edge along the top surface of the second solar cell located adjacent the first peripheral edge of said first multijunction solar cell, and extending to a metal contact layer adjacent the bottom surface of said second multijunction solar cell to allow an electrical contact to be made to the metal contact layer; mounting said first and said second multijunction solar cells on a first side of a perforated carrier; attaching a first electrical interconnect to the contact pad of said first multijunction solar cell, the electrical interconnect extending through said perforated carrier; attachi
    Type: Application
    Filed: January 29, 2009
    Publication date: July 29, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventor: Arthur Cornfeld
  • Patent number: 7759572
    Abstract: A multijunction solar cell including first and second solar cells on a substrate with an integral bypass diode having an intrinsic layer and operative for passing current when the multijunction solar cell is shaded. In one embodiment, a vertical sequence of solar cells are epitaxially grown on a first portion of the substrate, and the layers of the diode are epitaxially grown on a second portion of the substrate with the layers of the bypass diode being deposited subsequent to the layers of the top solar cell.
    Type: Grant
    Filed: February 6, 2004
    Date of Patent: July 20, 2010
    Assignee: Emcore Solar Power, Inc.
    Inventors: Paul R. Sharps, Daniel J. Aiken, Doug Collins, Mark A. Stan
  • Publication number: 20100170559
    Abstract: A system for the generation of electrical power from sunlight includes a solar cell assembly with at least two sets of solar cells, each of these sets being adapted to a set-specific light frequency spectrum so as to convert light having said set-specific frequency spectrum into electrical energy with an optimized energy conversion efficiency. The system is arranged to respond to changes in the frequency spectrum of the sunlight, for example, in accordance with the time of the day, by causing the sunlight to selectively impinge on one or another of the different sets of solar cells. Thus, an enhanced energy conversion efficiency of the system is obtained.
    Type: Application
    Filed: January 6, 2009
    Publication date: July 8, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventors: Daniel McGlynn, Mark A. Stan
  • Patent number: 7741146
    Abstract: A method of forming a multifunction solar cell including an upper subcell, a middle subcell, and a lower subcell by providing a first substrate for the epitaxial growth of semiconductor material; forming a first solar subcell on the substrate having a first band gap; forming a second solar subcell over the first solar subcell having a second band gap smaller than the first band gap; forming a graded interlayer over the second subcell, the graded interlayer having a third band gap greater than the second band gap; forming a third solar subcell over the graded interlayer having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell; attaching a surrogate second substrate over the third solar subcell and removing the first substrate; and etching a first trough around the periphery of the solar cell to the surrogate second substrate so as to form a mesa structure on the surrogate second substrate and facilitate the removal of said so
    Type: Grant
    Filed: August 12, 2008
    Date of Patent: June 22, 2010
    Assignee: Emcore Solar Power, Inc.
    Inventors: Arthur Cornfeld, Tansen Varghese, Jacqueline Diaz
  • Publication number: 20100147366
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap; a middle second solar subcell adjacent to the first solar subcell and having a second band gap smaller than the first band gap, and having a base layer and an emitter layer, a graded interlayer adjacent to the second solar subcell; the graded interlayer having a third band gap greater than said second band gap; a third solar subcell adjacent to the interlayer, the third subcell having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell; and a distributed Bragg reflector (DBR) adjacent the second or third subcell.
    Type: Application
    Filed: December 17, 2008
    Publication date: June 17, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventors: Mark A. Stan, Arthur Cornfeld
  • Publication number: 20100147372
    Abstract: A solar cell including a semiconductor body with a multijunction solar cell and an integral bypass diode, at least one via extending between the upper and lower surfaces of the semiconductor body and electrically conducting elements of the solar cell.
    Type: Application
    Filed: February 17, 2010
    Publication date: June 17, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventors: Robert Meck, Paul R. Sharps
  • Publication number: 20100151618
    Abstract: A method of manufacturing a solar cell by providing a gallium arsenide carrier with a prepared bonding surface; providing a sapphire substrate; bonding the gallium arsenide carrier and the sapphire substrate to produce a composite structure; detaching the bulk of the gallium arsenide carrier from the composite structure, leaving a gallium arsenide growth substrate on the sapphire substrate; and depositing a sequence of layers of semiconductor material forming a solar cell on the growth substrate. For some solar cells, the method further includes mounting a surrogate second substrate on top of the sequence of layers of semiconductor material forming a solar cell; and removing the growth substrate.
    Type: Application
    Filed: December 17, 2008
    Publication date: June 17, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventors: Paul R. Sharps, Arthur Cornfeld, Tansen Varghese, Fred Newman, Jacqueline Diaz
  • Publication number: 20100139752
    Abstract: A solar cell receiver comprising a solar cell having one or more III-V compound semiconductor layers, a diode coupled in parallel with the solar cell and operable to be forward-biased in instances when the solar cell is not generating above a threshold voltage, a coating substantially encapsulating the diode, an undercoating that substantially eliminates any air gap between the anode and cathode of the diode, and a connector adapted to couple to other solar cell receivers.
    Type: Application
    Filed: February 10, 2010
    Publication date: June 10, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventor: Lu Fang
  • Patent number: 7732705
    Abstract: A solar cell array including a first solar cell with an integral bypass diode and an adjacent second solar cell and two discrete metal interconnection members coupling the anode of the bypass diode of the first cell with the anode of the second solar cell.
    Type: Grant
    Filed: October 11, 2005
    Date of Patent: June 8, 2010
    Assignee: Emcore Solar Power, Inc.
    Inventors: Mark A. Stan, Marvin Bradford Clevenger, Paul R. Sharps
  • Publication number: 20100122764
    Abstract: A method of manufacturing a solar cell by providing a first substrate; depositing on a first substrate a sequence of layers of semiconductor material forming a solar cell; mounting and bonding a surrogate second substrate composed of a material having a coefficient of thermal expansion substantially similar to that of the semiconductor layer on top of the sequence of layers; and removing the first substrate.
    Type: Application
    Filed: November 14, 2008
    Publication date: May 20, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventor: Fred Newman
  • Publication number: 20100122724
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap; a second solar subcell adjacent to the first solar subcell and having a second band gap smaller than the first band gap; a first graded interlayer adjacent to the second solar subcell; the first graded interlayer having a third band gap greater than the second band gap; and a third solar subcell adjacent to the first graded interlayer, the third subcell having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell. A second graded interlayer is provided adjacent to the third solar subcell; the second graded interlayer having a fifth band gap greater than the fourth band gap; and a lower fourth solar subcell is provided adjacent to the second graded interlayer, the lower fourth subcell having a sixth band gap smaller than the fourth band gap such that the fourth subcell is lattice mismatched with respect to the third subcell.
    Type: Application
    Filed: November 14, 2008
    Publication date: May 20, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventors: Arthur Cornfeld, Benjamin Cho
  • Publication number: 20100108860
    Abstract: An automated method to monitor performance of a terrestrial solar cell array tracking the sun. The solar cell system includes drive means that adjust a position of the array along different respective axes with respect to the sun using the drive means. The techniques include predicting the position of the sun during a time period, and sampling an output parameter of the array indicative of performance. The sampled data may be used to identify a fault in the solar cell array, for example a misalignment or a failure of one or more solar cells, in which case a notification of that fault may be generated for the operator or a control signal may be output for correcting the fault. Alternatively, an output signal may be sent to an external system associated with the solar cell system. Various alignment testing routines for checking the solar tracking are described.
    Type: Application
    Filed: November 16, 2009
    Publication date: May 6, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventors: James Sherman, Igor Kozin
  • Patent number: 7709287
    Abstract: A method of forming a multijunction solar cell includes providing a substrate, forming a first subcell by depositing a nucleation layer over the substrate and a buffer layer including gallium arsenide (GaAs) over the nucleation layer, forming a middle second subcell having a heterojunction base and emitter disposed over the first subcell and forming first and second tunnel junction layers between the first and second subcells. The first tunnel junction layer includes GaAs over the first subcell and the second tunnel junction layer includes aluminum gallium arsenide (AlGaAs) over the first tunnel junction layer. The method further includes forming a third subcell having a homojunction base and emitter disposed over the middle subcell.
    Type: Grant
    Filed: April 10, 2006
    Date of Patent: May 4, 2010
    Assignee: Emcore Solar Power, Inc.
    Inventors: Navid Fatemi, Daniel J. Aiken, Mark A. Stan
  • Publication number: 20100102201
    Abstract: An automated method causes a terrestrial solar cell array to track the sun. The solar cell system includes motors that adjust a position of the array along different respective axes with respect to the sun, wherein a first motor adjusts the inclination angle of the array relative to the surface of the earth and a second motor rotates the array about an axis substantially perpendicular to that surface. The method includes (a) using a software algorithm to predict a position of the sun at a future time; (b) using a computer model to determine respective positions for the motors corresponding to the solar cell array being substantially aligned with the sun at the future time; and (c) activating and operating the motors at respective particular speeds so that at the future time the solar cell array is substantially aligned with the sun.
    Type: Application
    Filed: October 24, 2008
    Publication date: April 29, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventor: Jim Sherman
  • Publication number: 20100102202
    Abstract: An automated method causes a terrestrial solar cell array to track the sun. The solar cell system includes motors that adjust a position of the array along different respective axes with respect to the sun, wherein a first motor adjusts the inclination angle of the array relative to the surface of the earth and a second motor rotates the array about an axis substantially perpendicular to that surface. The method includes (a) using a software algorithm to predict a position of the sun at a future time; (b) using a computer model to determine respective positions for the motors corresponding to the solar cell array being substantially aligned with the sun at the future time; and (c) activating and operating the motors at respective particular speeds so that at the future time the solar cell array is substantially aligned with the sun. The future time may correspond to any time during operation.
    Type: Application
    Filed: July 6, 2009
    Publication date: April 29, 2010
    Applicant: EMCORE SOLAR POWER, INC,
    Inventor: James Sherman
  • Publication number: 20100101630
    Abstract: A terrestrial solar tracking photovoltaic array with a longitudinal support that may be constructed of discrete sections. The overall length of the array may be adjusted depending upon the necessary size of the array. A drive may be configured to rotate the longitudinal support about a first axis. The drive may include a slew speed reducer. Solar cell modules are positioned along the longitudinal support and may each include a rectangular case with a plurality of lenses that are positioned over corresponding receivers. Linkages may be connected to frames and are axially movable along the longitudinal support to rotate the solar cell modules within second planes that are each orthogonal to the first plane to further track the sun during the course of the day.
    Type: Application
    Filed: October 6, 2009
    Publication date: April 29, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventors: Mikhail Kats, Gary Hering, Peter Allen Zawadzki, James Sheman
  • Publication number: 20100101632
    Abstract: Terrestrial solar tracking photovoltaic arrays that may include a modular design that is sized and weighted to facilitate installation with a small amount of manpower. The array may further be adapted to be adjusted during or after installation to accommodate the necessary power requirements. The terrestrial solar tracking photovoltaic array may include a torque tube that may be constructed of discrete sections. A drive may be connected to the torque tube to rotate the torque tube. A number of solar cell modules may be connected to the torque tube. The modules may be positioned at offsetting angular orientations depending upon their distance away from the drive. This offset positioning compensates for twisting distortion of the torque tube caused by the drive rotating the torque tube. At one point of rotation, each of the solar cell modules may be substantially aligned in a common plane.
    Type: Application
    Filed: November 20, 2009
    Publication date: April 29, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventors: Mikhail Kats, Gary Hering
  • Publication number: 20100102200
    Abstract: A terrestrial solar tracking photovoltaic array that may include an elongated frame configured to mount solar cell modules in a longitudinally-extending and spaced-apart arrangement. The frame is able to rotate each of the solar cell modules along a first axis to simultaneously track the elevation of the sun during the course of a day. The frame is also able to rotate each solar cell array module along second axes that are substantially perpendicular to the first axis to track the azimuthal position of the sun during the course of the day.
    Type: Application
    Filed: October 24, 2008
    Publication date: April 29, 2010
    Applicant: Emcore Solar Power, Inc.
    Inventors: Mikhail Kats, Travis Dodd, James Sherman, Peter Allen Zawadzki, Gary Hering
  • Patent number: D618629
    Type: Grant
    Filed: April 6, 2009
    Date of Patent: June 29, 2010
    Assignee: Emcore Solar Power, Inc.
    Inventor: Philip Blumenfeld