Patents Assigned to Emcore Solar Power, Inc.
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Publication number: 20100203730Abstract: A process for selectively freeing an epitaxial layer from a single crystal substrate upon which it was grown, by providing a first substrate; depositing a separation layer on said first substrate; depositing on said separation layer a sequence of layers of semiconductor material forming a solar cell; mounting and bonding a surrogate substrate on top of the sequence of layers; attaching a connecting link element to at least two opposed points on the periphery of the surrogate substrate; and etching said separation layer while applying tension to said link element so as to remove said epitaxial layer from said first substrate.Type: ApplicationFiled: February 9, 2009Publication date: August 12, 2010Applicant: Emcore Solar Power, Inc.Inventors: Arthur Cornfeld, Daniel McGlynn, Tansen Varghese
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Publication number: 20100186804Abstract: A method of forming a multijunction solar cell string by providing a first multijunction solar cell including a contact pad disposed adjacent the top surface of the multijunction solar cell along a first peripheral edge thereof; providing a second multijunction solar cell disposed adjacent said first multijunction solar cell, having a top surface and a bottom surface, and including a cut-out extending from a second peripheral edge along the top surface of the second solar cell located adjacent the first peripheral edge of said first multijunction solar cell, and extending to a metal contact layer adjacent the bottom surface of said second multijunction solar cell to allow an electrical contact to be made to the metal contact layer; mounting said first and said second multijunction solar cells on a first side of a perforated carrier; attaching a first electrical interconnect to the contact pad of said first multijunction solar cell, the electrical interconnect extending through said perforated carrier; attachiType: ApplicationFiled: January 29, 2009Publication date: July 29, 2010Applicant: Emcore Solar Power, Inc.Inventor: Arthur Cornfeld
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Patent number: 7759572Abstract: A multijunction solar cell including first and second solar cells on a substrate with an integral bypass diode having an intrinsic layer and operative for passing current when the multijunction solar cell is shaded. In one embodiment, a vertical sequence of solar cells are epitaxially grown on a first portion of the substrate, and the layers of the diode are epitaxially grown on a second portion of the substrate with the layers of the bypass diode being deposited subsequent to the layers of the top solar cell.Type: GrantFiled: February 6, 2004Date of Patent: July 20, 2010Assignee: Emcore Solar Power, Inc.Inventors: Paul R. Sharps, Daniel J. Aiken, Doug Collins, Mark A. Stan
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Publication number: 20100170559Abstract: A system for the generation of electrical power from sunlight includes a solar cell assembly with at least two sets of solar cells, each of these sets being adapted to a set-specific light frequency spectrum so as to convert light having said set-specific frequency spectrum into electrical energy with an optimized energy conversion efficiency. The system is arranged to respond to changes in the frequency spectrum of the sunlight, for example, in accordance with the time of the day, by causing the sunlight to selectively impinge on one or another of the different sets of solar cells. Thus, an enhanced energy conversion efficiency of the system is obtained.Type: ApplicationFiled: January 6, 2009Publication date: July 8, 2010Applicant: Emcore Solar Power, Inc.Inventors: Daniel McGlynn, Mark A. Stan
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Patent number: 7741146Abstract: A method of forming a multifunction solar cell including an upper subcell, a middle subcell, and a lower subcell by providing a first substrate for the epitaxial growth of semiconductor material; forming a first solar subcell on the substrate having a first band gap; forming a second solar subcell over the first solar subcell having a second band gap smaller than the first band gap; forming a graded interlayer over the second subcell, the graded interlayer having a third band gap greater than the second band gap; forming a third solar subcell over the graded interlayer having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell; attaching a surrogate second substrate over the third solar subcell and removing the first substrate; and etching a first trough around the periphery of the solar cell to the surrogate second substrate so as to form a mesa structure on the surrogate second substrate and facilitate the removal of said soType: GrantFiled: August 12, 2008Date of Patent: June 22, 2010Assignee: Emcore Solar Power, Inc.Inventors: Arthur Cornfeld, Tansen Varghese, Jacqueline Diaz
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Publication number: 20100147366Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap; a middle second solar subcell adjacent to the first solar subcell and having a second band gap smaller than the first band gap, and having a base layer and an emitter layer, a graded interlayer adjacent to the second solar subcell; the graded interlayer having a third band gap greater than said second band gap; a third solar subcell adjacent to the interlayer, the third subcell having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell; and a distributed Bragg reflector (DBR) adjacent the second or third subcell.Type: ApplicationFiled: December 17, 2008Publication date: June 17, 2010Applicant: Emcore Solar Power, Inc.Inventors: Mark A. Stan, Arthur Cornfeld
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Publication number: 20100147372Abstract: A solar cell including a semiconductor body with a multijunction solar cell and an integral bypass diode, at least one via extending between the upper and lower surfaces of the semiconductor body and electrically conducting elements of the solar cell.Type: ApplicationFiled: February 17, 2010Publication date: June 17, 2010Applicant: Emcore Solar Power, Inc.Inventors: Robert Meck, Paul R. Sharps
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Publication number: 20100151618Abstract: A method of manufacturing a solar cell by providing a gallium arsenide carrier with a prepared bonding surface; providing a sapphire substrate; bonding the gallium arsenide carrier and the sapphire substrate to produce a composite structure; detaching the bulk of the gallium arsenide carrier from the composite structure, leaving a gallium arsenide growth substrate on the sapphire substrate; and depositing a sequence of layers of semiconductor material forming a solar cell on the growth substrate. For some solar cells, the method further includes mounting a surrogate second substrate on top of the sequence of layers of semiconductor material forming a solar cell; and removing the growth substrate.Type: ApplicationFiled: December 17, 2008Publication date: June 17, 2010Applicant: Emcore Solar Power, Inc.Inventors: Paul R. Sharps, Arthur Cornfeld, Tansen Varghese, Fred Newman, Jacqueline Diaz
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Publication number: 20100139752Abstract: A solar cell receiver comprising a solar cell having one or more III-V compound semiconductor layers, a diode coupled in parallel with the solar cell and operable to be forward-biased in instances when the solar cell is not generating above a threshold voltage, a coating substantially encapsulating the diode, an undercoating that substantially eliminates any air gap between the anode and cathode of the diode, and a connector adapted to couple to other solar cell receivers.Type: ApplicationFiled: February 10, 2010Publication date: June 10, 2010Applicant: Emcore Solar Power, Inc.Inventor: Lu Fang
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Patent number: 7732705Abstract: A solar cell array including a first solar cell with an integral bypass diode and an adjacent second solar cell and two discrete metal interconnection members coupling the anode of the bypass diode of the first cell with the anode of the second solar cell.Type: GrantFiled: October 11, 2005Date of Patent: June 8, 2010Assignee: Emcore Solar Power, Inc.Inventors: Mark A. Stan, Marvin Bradford Clevenger, Paul R. Sharps
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Publication number: 20100122764Abstract: A method of manufacturing a solar cell by providing a first substrate; depositing on a first substrate a sequence of layers of semiconductor material forming a solar cell; mounting and bonding a surrogate second substrate composed of a material having a coefficient of thermal expansion substantially similar to that of the semiconductor layer on top of the sequence of layers; and removing the first substrate.Type: ApplicationFiled: November 14, 2008Publication date: May 20, 2010Applicant: Emcore Solar Power, Inc.Inventor: Fred Newman
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Publication number: 20100122724Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap; a second solar subcell adjacent to the first solar subcell and having a second band gap smaller than the first band gap; a first graded interlayer adjacent to the second solar subcell; the first graded interlayer having a third band gap greater than the second band gap; and a third solar subcell adjacent to the first graded interlayer, the third subcell having a fourth band gap smaller than the second band gap such that the third subcell is lattice mismatched with respect to the second subcell. A second graded interlayer is provided adjacent to the third solar subcell; the second graded interlayer having a fifth band gap greater than the fourth band gap; and a lower fourth solar subcell is provided adjacent to the second graded interlayer, the lower fourth subcell having a sixth band gap smaller than the fourth band gap such that the fourth subcell is lattice mismatched with respect to the third subcell.Type: ApplicationFiled: November 14, 2008Publication date: May 20, 2010Applicant: Emcore Solar Power, Inc.Inventors: Arthur Cornfeld, Benjamin Cho
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Publication number: 20100108860Abstract: An automated method to monitor performance of a terrestrial solar cell array tracking the sun. The solar cell system includes drive means that adjust a position of the array along different respective axes with respect to the sun using the drive means. The techniques include predicting the position of the sun during a time period, and sampling an output parameter of the array indicative of performance. The sampled data may be used to identify a fault in the solar cell array, for example a misalignment or a failure of one or more solar cells, in which case a notification of that fault may be generated for the operator or a control signal may be output for correcting the fault. Alternatively, an output signal may be sent to an external system associated with the solar cell system. Various alignment testing routines for checking the solar tracking are described.Type: ApplicationFiled: November 16, 2009Publication date: May 6, 2010Applicant: Emcore Solar Power, Inc.Inventors: James Sherman, Igor Kozin
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Patent number: 7709287Abstract: A method of forming a multijunction solar cell includes providing a substrate, forming a first subcell by depositing a nucleation layer over the substrate and a buffer layer including gallium arsenide (GaAs) over the nucleation layer, forming a middle second subcell having a heterojunction base and emitter disposed over the first subcell and forming first and second tunnel junction layers between the first and second subcells. The first tunnel junction layer includes GaAs over the first subcell and the second tunnel junction layer includes aluminum gallium arsenide (AlGaAs) over the first tunnel junction layer. The method further includes forming a third subcell having a homojunction base and emitter disposed over the middle subcell.Type: GrantFiled: April 10, 2006Date of Patent: May 4, 2010Assignee: Emcore Solar Power, Inc.Inventors: Navid Fatemi, Daniel J. Aiken, Mark A. Stan
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Publication number: 20100102201Abstract: An automated method causes a terrestrial solar cell array to track the sun. The solar cell system includes motors that adjust a position of the array along different respective axes with respect to the sun, wherein a first motor adjusts the inclination angle of the array relative to the surface of the earth and a second motor rotates the array about an axis substantially perpendicular to that surface. The method includes (a) using a software algorithm to predict a position of the sun at a future time; (b) using a computer model to determine respective positions for the motors corresponding to the solar cell array being substantially aligned with the sun at the future time; and (c) activating and operating the motors at respective particular speeds so that at the future time the solar cell array is substantially aligned with the sun.Type: ApplicationFiled: October 24, 2008Publication date: April 29, 2010Applicant: Emcore Solar Power, Inc.Inventor: Jim Sherman
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Publication number: 20100102202Abstract: An automated method causes a terrestrial solar cell array to track the sun. The solar cell system includes motors that adjust a position of the array along different respective axes with respect to the sun, wherein a first motor adjusts the inclination angle of the array relative to the surface of the earth and a second motor rotates the array about an axis substantially perpendicular to that surface. The method includes (a) using a software algorithm to predict a position of the sun at a future time; (b) using a computer model to determine respective positions for the motors corresponding to the solar cell array being substantially aligned with the sun at the future time; and (c) activating and operating the motors at respective particular speeds so that at the future time the solar cell array is substantially aligned with the sun. The future time may correspond to any time during operation.Type: ApplicationFiled: July 6, 2009Publication date: April 29, 2010Applicant: EMCORE SOLAR POWER, INC,Inventor: James Sherman
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Publication number: 20100101630Abstract: A terrestrial solar tracking photovoltaic array with a longitudinal support that may be constructed of discrete sections. The overall length of the array may be adjusted depending upon the necessary size of the array. A drive may be configured to rotate the longitudinal support about a first axis. The drive may include a slew speed reducer. Solar cell modules are positioned along the longitudinal support and may each include a rectangular case with a plurality of lenses that are positioned over corresponding receivers. Linkages may be connected to frames and are axially movable along the longitudinal support to rotate the solar cell modules within second planes that are each orthogonal to the first plane to further track the sun during the course of the day.Type: ApplicationFiled: October 6, 2009Publication date: April 29, 2010Applicant: Emcore Solar Power, Inc.Inventors: Mikhail Kats, Gary Hering, Peter Allen Zawadzki, James Sheman
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Publication number: 20100101632Abstract: Terrestrial solar tracking photovoltaic arrays that may include a modular design that is sized and weighted to facilitate installation with a small amount of manpower. The array may further be adapted to be adjusted during or after installation to accommodate the necessary power requirements. The terrestrial solar tracking photovoltaic array may include a torque tube that may be constructed of discrete sections. A drive may be connected to the torque tube to rotate the torque tube. A number of solar cell modules may be connected to the torque tube. The modules may be positioned at offsetting angular orientations depending upon their distance away from the drive. This offset positioning compensates for twisting distortion of the torque tube caused by the drive rotating the torque tube. At one point of rotation, each of the solar cell modules may be substantially aligned in a common plane.Type: ApplicationFiled: November 20, 2009Publication date: April 29, 2010Applicant: Emcore Solar Power, Inc.Inventors: Mikhail Kats, Gary Hering
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Publication number: 20100102200Abstract: A terrestrial solar tracking photovoltaic array that may include an elongated frame configured to mount solar cell modules in a longitudinally-extending and spaced-apart arrangement. The frame is able to rotate each of the solar cell modules along a first axis to simultaneously track the elevation of the sun during the course of a day. The frame is also able to rotate each solar cell array module along second axes that are substantially perpendicular to the first axis to track the azimuthal position of the sun during the course of the day.Type: ApplicationFiled: October 24, 2008Publication date: April 29, 2010Applicant: Emcore Solar Power, Inc.Inventors: Mikhail Kats, Travis Dodd, James Sherman, Peter Allen Zawadzki, Gary Hering
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Patent number: D618629Type: GrantFiled: April 6, 2009Date of Patent: June 29, 2010Assignee: Emcore Solar Power, Inc.Inventor: Philip Blumenfeld