Patents Assigned to EOS GMBH
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Patent number: 9744723Abstract: The present invention relates to a device for generatively manufacturing a three-dimensional object (3), comprising: a frame (1) defining a building field (6) at an upper portion (2) thereof; a plate (12) which connects the frame (1) with a housing (100) of the device; a support (5) which is arranged in the frame (1) and vertically movable by a lift mechanics (4) at least below the building field (6); a radiation device (7) which generates an energetic beam (8, 8?) which is focused by a deflection means (9) to arbitrary points in the building field (6), so as to selectively sinter or melt a powdery material (11) which is present in the building field (6); a coater (10) for applying a layer of powdery material (11) onto the support (5) or a previously applied layer of the powdery material (11). A thermal insulation (13) is arranged between the frame (1) and the plate.Type: GrantFiled: December 30, 2010Date of Patent: August 29, 2017Assignee: EOS GMBH ELECTRO OPTICAL SYSTEMSInventors: Andreas Baumann, Jochen Philippi, Thomas Mattes
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Publication number: 20170216916Abstract: A device (1), for producing a three-dimensional object (2) by solidifying, layer-by-layer, building material (13) at locations in the respective layer corresponding to the cross-section of the object (2) to be produced, contains a flow device (31, 32, 34, 35) for generating a gas flow above an applied layer of the building material (13) by means of a nozzle element (40) for introducing the gas into the device. The nozzle element (40) comprises a body (41) with a gas inlet side and a gas outlet side (46), and a plurality of channels (42) which penetrate the body from the gas inlet side (44) to the gas outlet side (46), are provided with inlet openings on the gas inlet side (44) and with gas outlet openings (47) on the gas outlet side (46), and which are separated by walls (43). The length of the channels (42) is selected such that therein a laminar flow is formed at the gas outlet side (46).Type: ApplicationFiled: March 27, 2015Publication date: August 3, 2017Applicant: EOS GmbH Electro Optical SystemsInventors: Olli Nyrhilä, Alexander Schilling, Jörg Hamann, Robert Achim Domröse, Dominik Wolf, Tatu Syvänen, Kevin Minet
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Publication number: 20170072468Abstract: A device (1) for producing a three-dimensional object (2) through layer-wise solidifying of build-up material (13) at positions (43) corresponding to a cross-section of the object (2) to be produced in a respective layer comprises a coating device (12-14) for applying a layer of the build-up material (13) on a working plane (10), a solidifying device (20) for the selective solidifying of the build-up material (13) in the applied layer and a gas suction nozzle (34) for extracting gas from the device (1) by suction. The gas suction device (34) is thereby movably arranged and the device (1) is designed to control or to regulate a movement and/or orientation of the gas suction nozzle (34) as a function of a number of reference positions (51, 53, 55a, 55b, 55c, 55d).Type: ApplicationFiled: May 13, 2015Publication date: March 16, 2017Applicant: EOS GmbH Electro Optical SystemsInventors: Alexander Schilling, Georg Fey
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Patent number: 9586369Abstract: A method for coating the surfaces of three-dimensional objects with a coating agent is provided, which method is characterized by a blasting of the three-dimensional object, wherein a grainy blasting material that has been mixed with the coating agent is used as blasting medium.Type: GrantFiled: October 10, 2011Date of Patent: March 7, 2017Assignee: EOS GMBH ELECTRO OPTICAL SYSTEMSInventors: Mandy Gersch, Ilhan Tuncer, Andreas Hotter, Florian Pfefferkorn
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Publication number: 20160332379Abstract: The invention relates to a method for constructing a three-dimensional object (3) in layers from a pulverulent construction material by solidifying layers of the pulverulent construction material in a successive manner at each layer point which corresponds to a cross-section of the object, wherein the solidification process is carried out by introducing thermal energy. The method has the following step: solidifying all the layer points which correspond to a cross-section of the object. The introduced thermal energy quantity is adjusted at least in a sub-region of the layer dependent on the duration of the previous solidification step for the previous powder layer or dependent on the current solidification step duration, which is calculated in advance.Type: ApplicationFiled: January 29, 2015Publication date: November 17, 2016Applicant: EOS GmbH Electro Optical SystemsInventors: Stefan Paternoster, Frank Müller, Albert Fruth
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Publication number: 20160311024Abstract: A method for producing a three-dimensional object (2) by layer-by-layer application and selective solidification of a build-up material (13) comprises the steps: applying a layer of the build-up material (13) on a construction field by means of a coater (14) moving above the construction field, selectively solidifying the applied layer at points which correspond to a cross section of the object (2) to be produced, and repeating the steps of application and selective solidification until the object (2) is finished. In this case, firstly a support structure (30) is formed on a construction platform (9) and then the object (2) is formed on the support structure (30) by the above steps, wherein the support structure (30) has a weakened region (30b), which is arranged on average closer to the construction platform (9) than to the object (2) and which is more easily severable than the regions (30a) of the support structure adjacent in height.Type: ApplicationFiled: April 20, 2016Publication date: October 27, 2016Applicant: EOS GmbH Electro Optical SystemsInventor: Thomas Thiel
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Publication number: 20160279707Abstract: The invention describes a laser printing system (100) for illuminating an object moving relative to a laser module of the laser printing system (100) in a working plane (180), the laser module comprising at least two laser arrays of semiconductor lasers and at least one optical element, wherein the optical element is adapted to image laser light emitted by the laser arrays, such that laser light of semiconductor lasers of one laser array is imaged to one pixel in the working plane of the laser printing system, and wherein the laser printing system is a 3D printing system for additive manufacturing and wherein two, three, four or a multitude of laser modules (201, 202) are provided, which are arranged in columns (c1, c2) perpendicular to a direction of movement (250) of the object in the working plane (180), and wherein the columns are staggered with respect to each other such that a first laser module (201) of a first column of laser modules (c1) is adapted to illuminate a first area (y1) of the object and aType: ApplicationFiled: December 16, 2014Publication date: September 29, 2016Applicant: EOS GmbH Electro Optical SystemsInventors: Thomas Mattes, Stefan Paternoster, Gerd Cantzler, Jochen Philippi, Stephan Gronenborn, Gero Heusler, Holger Moench, Ralf Conrads
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Publication number: 20160279706Abstract: A method for producing a three-dimensional object (2) by applying layers of a pulverulent construction material (11) and by selectively solidifying said material by the action of energy comprises the steps: a layer of the pulverulent construction material (11) is applied to a support (6) or to a layer of the construction material that has been previously applied and at least selectively solidified; an energy beam (14) from an energy source (13) sweeps over points on the applied layer corresponding to a cross-section of the object (2) to be produced in order to selectively solidify the pulverulent construction material (11); and a gas flow (18) is guided in a main flow direction (RG) over the applied layer during the sweep of the energy beam (14). The main flow direction (RG) of the gas flow (G) and the sweep direction (RL) of the energy beam (14) are adapted to one another at least in one region of the cross-section to be solidified.Type: ApplicationFiled: March 28, 2014Publication date: September 29, 2016Applicant: EOS GmbH Electro Optical SystemsInventors: Robert Achim Domrose, Michael Frey, Alexander Schilling, Andre Danzig, Jorg Hamann, Thomas Hess, Marc Dimter
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Publication number: 20160279872Abstract: A process for the layer-by-layer construction of a three-dimensional object (3) from a pulverulent construction material by means of successively solidifying layers of the pulverulent construction material in each case at those sites of a layer which correspond to a cross section of the object, wherein the solidification is accomplished by introducing heat energy, has the following steps for each layer: a step of providing a layer of a pulverulent construction material, a step of preheating the applied construction material to a preheating temperature, below the temperature at which the material is solidified, and a step of solidifying the applied layer by means of electromagnetic radiation or particle radiation (7), wherein, in the solidification step, during a predetermined period of time, the start of which coincides with the beginning of the solidification step, the quantity of heat introduced per unit area is reduced over time and can be described by a function which decreases monotonously depending on tType: ApplicationFiled: December 1, 2014Publication date: September 29, 2016Applicant: EOS GmbH Electro Optical SystemsInventor: Stefan Paternoster
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Publication number: 20160279871Abstract: A device (20) for unpacking a three-dimensional object (2), produced in an interchangeable container (5) and/or on a construction platform (7) by applying layers of a construction material (11) in powder form and by selective hardening thereof, from the surrounding unhardened powder (9) contains a rotating device (22) for holding the interchangeable container (5) and/or the construction platform (7), which rotating device is able to rotate the interchangeable container (5) and/or the construction platform (7) through an angle of at least 90° out of the upright position.Type: ApplicationFiled: November 7, 2014Publication date: September 29, 2016Applicant: EOS GmbH Electro Optical SystemsInventors: Martin Heugel, Georg Fey
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Publication number: 20160243618Abstract: A modular system (1) for producing a three-dimensional object (2) by layerwise application and selective solidification of a pulverulent build material (13) contains a first module (30, 34-36; 40, 41) suitable for carrying out a first process used for the production of the three-dimensional object (2), and at least a second and a third module (30, 34-36; 40,41) suitable for carrying out a further process used for the production of the three-dimensional object (2). The first to third modules (30, 34-36; 40, 41) are configured so that the second or the third module, or both, can selectively and replaceably be connected to the first module in such a way that their housings are coupled to one another directly.Type: ApplicationFiled: November 7, 2014Publication date: August 25, 2016Applicant: EOS GmbH Electro Optical SystemsInventors: Martin Heugel, Georg Fey
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Publication number: 20160236299Abstract: A device for the making of a three-dimensional object (3) by means of layer by layer consolidation of a powderlike construction material (11) by electromagnetic radiation or particle beam has a height-adjustable carrier (2), on which the object (3) is built, and whose horizontal dimension defines a construction field (5). Furthermore, an irradiation device (6, 9) is present for directing the radiation onto regions of an applied layer of the construction material within the construction field (5) corresponding to an object cross section (30). A control unit (10) controls the irradiation device (6, 9) such that the powder particles of the construction material (11) are bonded together at the sites where the radiation impinges on the construction material.Type: ApplicationFiled: February 11, 2016Publication date: August 18, 2016Applicant: EOS GmbH Electro Optical SystemsInventor: Johann Oberhofer
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Publication number: 20160167131Abstract: The invention relates to a method for layered production of a three-dimensional object, wherein a powdery or fluid building material, which can be solidified by the effects of electro-magnetic or particle radiation, is applied in layers having a layer thickness d, and the locations in each layer which correspond to a cross-section of the object allocated to said layer are solidified by means of electromagnetic or particle radiation. According to the invention, each cross-section consists of a contour region and an inner region and the method comprises the following sub-step: in a sequence of N successive cross-sections, wherein N is a whole number greater than 1, a partial region is defined in every cross-section as a critical region and the rest of the cross-section is defined as a non-critical region, a number of N layers are applied successively, without solidification of the non-critical regions.Type: ApplicationFiled: June 30, 2014Publication date: June 16, 2016Applicant: EOS GmbH Electro Optical SystemsInventors: Joseph Weilhammer, Ludger Hummeler, Juha Kotila
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Publication number: 20160144571Abstract: A calibration device (30) for an apparatus (1) for layerwise production of a three-dimensional object (2) by layerwise solidification of building material (10) at the locations corresponding to the cross section of the object to be produced in the respective layer by means of at least two energy beams (14a, 14b) includes a housing (31) and a sensor (32) which is arranged in the housing. The sensor serves to receive the at least two energy beams and to output an output signal as a function of the intensity of the energy beams. The housing has at least two through-openings (34a, 34b) for transmitting the at least two energy beams, which are arranged so that their central axes intersect on a surface of the sensor.Type: ApplicationFiled: June 27, 2014Publication date: May 26, 2016Applicant: EOS GMBH ELECTRO OPTICAL SYSTEMSInventor: Jochen Philippi
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Patent number: 9327450Abstract: A device and a method for manufacturing a three-dimensional object (3) by solidifying layers (25) of a material in powder form at those positions corresponding to the respective cross-section of the object (3) are provided. The device comprises an application device (40) for applying layers of the material in powder form (47) in the building area (5), which can be moved over the building area (5). The application device (40) is formed to have a first longitudinal wall (41a) and a second longitudinal wall (41b) that are connected to one another via two side walls. The application device (40) is provided with a fluidization device for homogenizing the material in powder form (47). This fluidization device comprises at least one hollow body having escape openings in its walls, through which escape opening a gas can flow from the hollow body into the material in powder form (47).Type: GrantFiled: October 31, 2007Date of Patent: May 3, 2016Assignee: EOS GMBH ELECTRO OPTICAL SYSTEMSInventors: Peter Hein, Frank Müller
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Method for Automatic Calibration of a Device for Generative Production of a Three-Dimensional Object
Publication number: 20160082668Abstract: A method for automatically calibrating a device for generatively producing a three-dimensional object (8) comprises the following steps: irradiating an applied layer of a material (3) or a target by means of a first scanner (14) in order to produce a first test pattern (33) in the material (3) or the target; irradiating the applied layer of the material (3) or the target by means of a second scanner (15) in order to produce a second test pattern (34) in the material (3) or the target; detecting the first and second test patterns (33, 34) by means of a camera (24) and assigning the first and second test patterns (33, 34) to the first and second scanners (14, 15), respectively; comparing the first and/or the second test pattern (33, 34) with a reference pattern and/or comparing the first and second test patterns (33, 34) with one another; determining a first deviation of the first test pattern (33) from the reference pattern and/or a second deviation of the second test pattern (34) from the reference pattern anType: ApplicationFiled: May 8, 2014Publication date: March 24, 2016Applicant: EOS GmbH Electro Optical SystemsInventors: Hans Perret, Jochen Philippi -
Publication number: 20160052014Abstract: The invention relates to a spin coater for a device for the generative production of an object, having a support (1) which can be connected to the device in a rotable manner about a rotational axis (z); and a coating element (2) which is coupled to the support (1) and which is suitable for applying or leveling a powder layer on a plane in the device while the support (1) is rotating, said plane running perpendicularly to the rotational axis (z); wherein the coating element (2) substantially maintains its orientation during the rotational movement of the support (1) within a specified rotational range; and the coating element (2) substantially does not move in a longitudinal direction of the coating element (2) during the rotational movement of the support (1) within a specified rotational range.Type: ApplicationFiled: March 30, 2014Publication date: February 25, 2016Applicant: EOS GMBH ELECTRO OPTICAL SYSTEMSInventors: Thomas Halder, Axel THOMA
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Publication number: 20160008112Abstract: A method for producing a dental model by means of a generative layering technique comprises the following steps: altering a three-dimensional CAD model of the dental model, wherein gap-like recesses are generated, such that the CAD model is cut into segments by the gap-like recesses, and connecting bridges are placed in the CAD model in such a way that the connecting bridges connect adjacent segments to each other, producing the dental model by means of a generative layering technique on the basis of the altered three-dimensional CAD model.Type: ApplicationFiled: March 10, 2014Publication date: January 14, 2016Applicant: EOS GMBH ELECTRO OPTICAL SYSTEMSInventors: Gregor Reischle, Sabine Hein
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Publication number: 20150239177Abstract: After the manufacturing of an object by layer-wise solidification from a powder, this object is displaced into a container together with the powder surrounding the object, and is closed by a plate, which is positioned below the object during the manufacturing of the object.Type: ApplicationFiled: September 18, 2013Publication date: August 27, 2015Applicant: EOS Gmbh Electro Optical SystemsInventors: Martin Heugel, Georg Fey, Andreas Baumann, Hans Klingel
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Publication number: 20150202826Abstract: A method for manufacturing a three-dimensional object layer by layer by applying and selectively solidifying a constituent material in powder form layer by layer by supply of energy has the steps: applying a layer (32+33) of the powdery constituent material (11) having a pre-determined height (h) onto a support (6) or a previously at least selectively solidified layer of the constituent material, and supplying energy (14) from an energy source (13) into the applied layer at positions corresponding to the cross sectional area of the object to be manufactured for selectively solidifying the constituent material. The step of applying the layer having the pre-determined height (h) is subdivided into a step of applying a first partial powder layer (32) having a first height (h1) which is smaller than the pre-determined height (h), and a step of at least applying a second partial powder layer (33) having a second height (h1) which is smaller than the pre-determined height (h), wherein the total height (h1+h2+ etc.Type: ApplicationFiled: June 27, 2013Publication date: July 23, 2015Applicants: EOS GMBH ELECTRO OPTICAL SYSTEMS, EOS GMBH ELECTRO OPTICAL SYSTEMSInventors: Stefan Paternoster, Jochen Philippi