Abstract: A three-dimensional object is manufactured from a powder of polymer material by selective sintering process by means of electromagnetic radiation of the powder, wherein the powder comprises a preselected polymer or copolymer and is subjected to selective sintering such that the manufactured three-dimensional object has a final crystallinity which is in such a range that the balance of properties, in particular mechanical properties including Young's modulus, tensile strength and elongation at break, is improved.

Abstract: Method and device for producing a 3D object by means of a generative 3D-method, for example, selective laser sintering (SLS) and selective laser melting (SLM). An infrared sensor can be cross-flown by a tempered fluid in order to prevent the infrared sensor, which is provided in the process chamber of the device, from being impaired by monomer deposits, oligomers or solid material particles during the construction thereof.

Abstract: A device (1) for manufacturing a three-dimensional object by a layerwise solidification of a building material at positions in the respective layers that correspond to the object is provided. The device comprises a machine frame (2, 3, 4, 5) and a building space (10) that is arranged in the machine frame. In the building space (10) there are arranged: an application device (27) that applies layers of the building material onto a support device (26) and a previously applied layer, respectively, by an application element (61); a dosage device (28, 29) that provides building material for the application device (27) for an application, and a heating device (31) for heating the applied layers of the building material. The application element (61) and/or the dosage device (28, 29) and/or the heating device (31) are removable from the building space (10) without a tool.

Abstract: The present invention relates to a frame (1) of a device for manufacturing a three-dimensional object (3). The device manufactures the three-dimensional object (3) by solidifying a powder or liquid building material (3a) layer by layer at locations in each layer corresponding to the cross-section of the object (3) to be manufactured in a building space. The building space is defined by the frame (1) and a platform (2) inside the frame (1), wherein the frame (1) comprises at the inner side facing the building space glass ceramic plates.

Abstract: Described are powders for use in the production of three-dimensional structures or molded bodies by means of layered manufacturing methods, and methods for the economical production thereof. The powders have the particularity that they have a good flow behavior, on the one hand, and that they are simultaneously configured such that the molded body produced with the powder in rapid prototyping has substantially improved mechanical and/or thermal characteristics. In accordance with a particularly advantageous embodiment, the powder comprises a first fraction that is present in the form of substantially spherical powder particles and that is formed by a matrix material, and at least one further fraction in the form of strengthening and/or reinforcing fibers that are preferably embedded into the matrix material.

Abstract: A method of manufacturing a three-dimensional object is disclosed, in which the object is solidified layer by layer by solidifying a building material by means of a beam of a gas laser at locations in each layer corresponding to the cross section of the object, wherein the power of the laser is measured and the power of the laser is controlled according to the measured value. The power measurement takes place in a time window, in which a change of the power occurs, and an input control signal of the laser is controlled according to the measured values.

Abstract: By a temper treatment a polyaryletherketone powder is processed such that it is particularly suited for the use in a method for a layer-wise manufacturing of a three-dimensional object. To this effect the powder is tempered at a temperature that is at least 20° C. above the glass transition temperature for at least 30 minutes before it is used as building material.

Abstract: A device (1) for manufacturing a three-dimensional object by a layer wise solidification of a building material at positions in the respective layers that correspond to the object is provided. A feed (96) that supplies the building material to a building space (10) in the device (1) and at least two filler portions (98a, 98b) that are provided at the feed (96) and are independent from one another are provided, wherein one connector (99a, 99b) is provided for each building material supply container (100a, 100b) in order to supply the building material from outside of the device (1).

Abstract: In a method of providing a material amount for a generative manufacturing method, a three-dimensional object (2) is formed by selectively solidifying layers of a material at locations corresponding to the cross-section of the object (2) in the respective layers. The quality of the manufactured objects is reproducibly recorded, thus, improving the method. At least one first material amount of a powder is provided, which is characterized by at least one feature. Data is detected, which relates to the at least one feature of the first material. Then, the data is stored, which relates to the at least one feature of the first material. Thus, the method can provide an identifiable powder amount used in manufacturing each layer of the object.

Abstract: A device (1) for manufacturing a three-dimensional object by a layer wise solidification of a building material at positions in the respective layers that correspond to the object is provided. A feed (96) that supplies the building material to a building space (10) in the device (1) and at least two filler portions (98a, 98b) that are provided at the feed (96) and are independent from one another are provided, wherein one connector (99a, 99b) is provided for each building material supply container (100a, 100b) in order to supply the building material from outside of the device (1).

Abstract: By a temper treatment a polyaryletherketone powder is processed such that it is particularly suited for the use in a method for a layer-wise manufacturing of a three-dimensional object. To this effect the powder is tempered at a temperature that is at least 20° C. above the glass transition temperature for at least 30 minutes before it is used as building material.

Abstract: There are provided a device and a method for layer-wise generative manufacturing of three-dimensional objects by selective solidification of a solidifiable building material in liquid or powder form. By a rotational movement of the building region (2), in which the objects are manufactured, with respect to a material application device (7) for applying layers of the building materials and a solidification arrangement (1) the material application device (7) and the solidification arrangement (1) can be used simultaneously at different places in the building region.

Abstract: A device (1) for mixing powder (17) for a device for manufacturing a three-dimensional object comprises a stirring device (4) as well as a pressure-fluid-supply device for fluidizing the powder (17). A device (100) for manufacturing three-dimensional objects (503) is adapted to be connected to the device (100) for mixing powder (17) and it forms a system together with the device (1) for mixing powder (17).

Abstract: The present invention relates to a method of generatively manufacturing a three-dimensional object (3) by means of a device, comprising the following steps: a) layerwise applying a powdery material (11) onto a support (5) of the device or a previously applied layer; b) selectively solidifying the powdery material (11) by energetic radiation (8?) at locations corresponding to the cross-section of the object (3) in the layer, c) repeating the steps a) and b) until the object (3) is completed. The object (3) has at least one cavity (13), which opens to an opening (14) at the surface of the object (3), and the powdery material (11) is solidified such that a broaching member (12) is formed, which extends in the cavity (13) and can be withdrawn through the opening (14) from the cavity. The invention also relates to an associated method of generating a data set of the three-dimensional object (3).

Abstract: In a device for manufacturing a three-dimensional object by subsequently solidifying a solidifiable material (9) layerwise at the positions corresponding to the cross-section of the object an inner container (201) is inserted in a building container (112) that is present in a building space (3), which inner container can be exchanged. Thereby costs can be saved, because the inner container (201) can have a very simple design.

Abstract: In a laser sintering method for producing a three-dimensional object wherein subsequent layers of the object to be formed are subsequently solidified on positions corresponding to the object, as a build-up material, a powder is used wherein the upper grain limit of the powder particles is below 100 ?m, the D0.5-value is below 55 ?m, the BET-surface is smaller than 5 m2/g and the grains of the powder basically have a spherical shape.

Abstract: Provision is made of an apparatus and a method for the manufacture of three-dimensional objects (3) by local solidification of layers of a building material at positions corresponding to the respective cross-section of the object (3), by exposure to electromagnetic or particle radiation. The apparatus comprises a temperature measuring assembly (13) for non-contact measurement of the temperature of the building material in a measurement region (14) which is a partial region of the layer of the building material, and comprises further a position adjustment device (15) for altering the position of the measurement region (14) of the temperature measuring assembly (13) independently of the alteration of the position of the region exposed to the radiation energy. This apparatus can be used to actively access a not exposed region of the surface for measuring the temperature of each layer and to detect a temperature distribution by altering the position of a measurement region (14) in a layer.

Abstract: A device and a method for applying powder onto an application surface has a powder container (35) and a voltage source (32) for applying a voltage between the powder container and the application surface, wherein the powder container (35) at least partially consists of a conductive material and the powder container (35) has an opening (35a) or is completely open at its side facing the application surface when the voltage is applied.

Abstract: Apparatus for manufacturing a three-dimensional object (3) by solidifying a powdery constituent material layer by layer at the positions corresponding to the profile of the object (3) to be manufactured in the corresponding layer, by the action of a laser or another energy source comprises a support (2) on which the object (3) is formed and an applicator (6, 7) for applying a layer of the constituent material onto the support or a layer at least partially solidified in advance. The applicator (6, 7) has a receiving device (40) for receiving a applying module such as a blade module (30). The receiving device (40) is formed in a way so that the applying module (30) can be exchangeably inserted into and removed from the receiving device (40) in a way that a predetermined position of the applying module (30) in the receiving device (40) is reproducibly determined.

Abstract: An apparatus for layerwise manufacturing of a three-dimensional object by solidification of a material, which can be solidified via electromagnetic radiation, includes a source for the electromagnetic radiation, a building space for manufacturing the three-dimensional object, a coupling window, for transmitting the electromagnetic radiation into the building space and a heating element for heating the coupling window. By the heating element the temperature of the lens is increased during the building of the three-dimensional object. By the increased temperature the accumulation of contamination on the coupling window is prevented.