Abstract: A device and a method for manufacturing a three-dimensional object (3) by solidifying layers (25) of a material in powder form at those positions corresponding to the respective cross-section of the object (3) are provided. The device comprises an application device (40) for applying layers of the material in powder form (47) in the building area (5), which can be moved over the building area (5). The application device (40) is formed to have a first longitudinal wall (41a) and a second longitudinal wall (41b) that are connected to one another via two side walls. The application device (40) is provided with a fluidization device for homogenizing the material in powder form (47). This fluidization device comprises at least one hollow body having escape openings in its walls, through which escape opening a gas can flow from the hollow body into the material in powder form (47).

Abstract: A method of manufacturing a three-dimensional object is provided, in which the object is solidified layer by layer by solidifying a building material by means of a beam of a gas laser at locations in each layer corresponding to the cross section of the object, wherein the power of the laser is measured and the power of the laser is controlled according to the measured value, characterized in that the power measurement takes place in a time window, in which a change of the power occurs, and an input control signal of the laser is controlled according to the measured values.

Abstract: A method of manufacturing three-dimensional objects by laser sintering is provided, the object is formed by solidifying powder material layer by layer at locations in each layer corresponding to the object by means of laser radiation, wherein an IR-radiation image in an applied powder layer is detected, characterized in that defects and/or geometrical irregularities in the applied powder layer are determined on the basis of the IR-radiation image.

Abstract: A method is provided, by which a three-dimensional object is manufactured by a subsequent solidification of layers of a building material in powder form at the positions in the respective layer that corresponds to the cross-section of the object by means of the action of a laser or another energy source, wherein as building material in powder form a material is used which contains the old powder that has remained as unsolidified powder in the manufacturing of one or more previously formed objects and a proportion of new powder that has not been used before in any manufacturing process, characterized in that the building material in powder form is mechanically consolidated when a layer is applied.

Abstract: A metal powder for use in an additive production method of three-dimensional objects is disclosed. The powder is solidified by means of a laser or electron beam or another heat source and contains iron and the following components by weight percent (wt.-%): carbon: 0.07 max. wt-%, chromium: 14.00-15.50 wt.-%, nickel: 3.5-5.0 wt.-%, and copper: 3.0-4.5 wt.-%. The powder particles have a median particle size d50 between 20 ?m and 100 ?m.

Abstract: A method for a layer-wise manufacturing of a three-dimensional object has a first step of providing a layer of a material in powder form or a liquid material on a support or a layer that has already been solidified at selected positions previously and a second step of directing a focussed photon or particle beam (8?) selectively at selected positions of the layer. In the process in the second step the photon or particle beam is selected such that it brings about a change of the absorption of the material when hitting the layer. After the termination of the second step a third step is carried out, in which the layer is irradiated by means of electromagnetic radiation (18?) such that the material is homogenously solidified at those positions of the layer that correspond to the cross-section of the object to be formed.

Abstract: A device for applying powder onto an application surface has a powder container (35) and a voltage source (32) for applying a voltage between the powder container and the application surface, wherein the powder container (35) at least partially consists of a conductive material and the powder container (35) has an opening (35a) or is completely open at its side facing the application surface when the voltage is applied.

Abstract: By a temper treatment a polyaryletherketone powder is processed such that it is particularly suited for the use in a method for a layer-wise manufacturing of a three-dimensional object. To this effect the powder is tempered at a temperature that is at least 20° C. above the glass transition temperature for at least 30 minutes before it is used as building material.

Abstract: A method for manufacturing a three-dimensional object by successively solidifying layers of a building material at positions in the respective layer corresponding to the cross-section of the object is provided, wherein at least a partial region of a layer is solidified such that a pattern is generated, which pattern contains a plurality of substantially parallel solidification lines (V, S), and at least a partial region of a subsequent layer is exposed such that a pattern is generated, which pattern contains a plurality of substantially parallel solidification lines (V, S) that are rotated with respect to the solidification lines of the pattern of the previous layer by an angle (?) that differs from 180°, 90° and 45°.

Abstract: A process and a device for producing a three-dimensional object is provided, with which process or device the object is produced by layer-wise solidification of a pulverulent material by sintering of the material at the points corresponding to the cross-section of the object by means of the action of radiation energy. The process comprises the application of a layer of the pulverulent material onto a substrate or a previously sintered layer, pre-heating of the pulverulent material to a working temperature below the temperature at which the powder is sintered and sintering of the material at the points corresponding to the cross-section of the object in the layer, wherein a step of controlled heating of an applied powder layer and of determining the quantity of heat taken up by the powder per (FIG. 3) temperature interval for at least two temperature intervals is carried out.

Abstract: A device for manufacturing a three-dimensional object by a layerwise solidification of a building material in powder form at the positions in the respective layer that correspond to the object to be manufactured is provided. A work plane (4) is provided, in which successively layers of the building material in powder form, which are to be solidified, are applied and are partially solidified. An application device (5) for applying a layer of the building material in the work plane or onto a previously solidified layer of the building material has an application surface (53) facing the work plane (4). An adjustment device (59, 60, 54) is provided that is constructed such that an angle (?) between the application surface (53) and the work plane (4) is adjustable.

Abstract: In a device for manufacturing a three-dimensional object by subsequently solidifying a solidifiable material (9) layerwise at the positions corresponding to the cross-section of the object an inner container (201) is inserted in a building container (112) that is present in a building space (3), which inner container can be exchanged. Thereby costs can be saved, because the inner container (201) can have a very simple design.

Abstract: Apparatus for manufacturing a three-dimensional object (3) by solidifying a powdery constituent material layer by layer at the positions corresponding to the profile of the object (3) to be manufactured in the corresponding layer, by the action of a laser or another energy source comprises a support (2) on which the object (3) is formed and an applicator (6, 7) for applying a layer of the constituent material onto the support or a layer at least partially solidified in advance. The applicator (6, 7) has a receiving device (40) for receiving a applying module such as a blade module (30). The receiving device (40) is formed in a way so that the applying module (30) can be exchangeably inserted into and removed from the receiving device (40) in a way that a predetermined position of the applying module (30) in the receiving device (40) is reproducibly determined.

Abstract: A device (1) for manufacturing a three-dimensional object by a layer wise solidification of a building material at positions in the respective layers that correspond to the object is provided. A feed (96) that supplies the building material to a building space (10) in the device (1) and at least two filler portions (98a, 98b) that are provided at the feed (96) and are independent from one another are provided, wherein one connector (99a, 99b) is provided for each building material supply container (100a, 100b) in order to supply the building material from outside of the device (1).

Abstract: A device (1) for manufacturing a three-dimensional object by a layer-wise solidification of a building material at positions in the respective layers corresponding to the object is provided. The device has an energy source (6) that emits a beam (9) for solidifying the building material, a scanner (8) that selectively directs the beam (9) to different positions in a building plane (11), and a deflection mirror (7) that deflects the beam (9) coming from the energy source (6) to the scanner (8). The beam (9) from the energy source (6) to the scanner (8) runs in a space (13, 14) secluded from the outside and an adjustment mechanism (16) for the alignment of the deflection mirror (7) is provided, which is adjustable from the outside of the secluded space (13, 14).

Abstract: The invention describes powders for use in the production of spatial structures, i.e. molded bodies, using layer build-up methods, as well as methods for their efficient production. The powders have the special feature that they have good flow behavior, for one thing, and at the same time, have such a composition that the molded body that can be produced with the powder, using rapid prototyping, has significantly improved mechanical and/or thermal properties. According to a particularly advantageous embodiment, the powder has a first component that is present in the form of essentially spherical powder particles, which is formed by a matrix material, and at least one further component in the form of stiffening and/or reinforcing fibers, which are preferably embedded in the matrix material.

Abstract: A device (1) for manufacturing a three-dimensional object by a layer-wise solidification of a building material at positions in the respective layers that correspond to the object is provided. The device has a machine frame (2, 3, 4, 5) and support legs (51) that are mounted at the machine frame and by which the device (1) is supported on a substrate. The support legs (51) are arranged such that a three-point support of the device (1) at the substrate is given and at least two support legs (51) are mounted at the machine frame such that they are adjustable in height.

Abstract: A device (1) for manufacturing a three-dimensional object by a layer wise solidification of a building material at positions in the respective layers corresponding to the object is provided. The device comprises a building field, in which the solidification of the material in powder form takes place; an application element (61), that applies the building material in powder form in the form of a layer; and a drive mechanism (59) that moves the application element (61) across the building field in order to apply the layer of the building material. The drive mechanism (59) is configured such that for the application of layers it moves the application element (61) between a first end position on a first side of the building field and a second end position on an opposite second side of the building field on a circular path back and forth.

Abstract: A device for manufacturing a three-dimensional object by a layer-wise solidification of a building material in powder form at positions in the respective layers corresponding to the object is disclosed. The device comprises: a container (25) arranged in the device; a support device (26), which can be vertically moved in the container, wherein the upper side of the support device (26) forms a building platform (78), on which the three-dimensional object is generated layer-wise; an application device (27) for applying building material in powder form onto the building platform and a previously solidified layer, respectively; and an energy source (6) that provides a beam (9) for solidifying the building material in powder form. In a region below the container (25) in the device (1) outlets (90) are provided, wherein from each of the outlets (90) a directed flow of a fluid medium escapes in a directed manner to peripheral regions of the container (25).

Abstract: An application device (27) for applying a layer of a building material in powder form in a device (1) for manufacturing a three-dimensional object by a layer-wise solidification of a building material at positions in the respective layers that correspond to the object is provided. An application element (61) that applies the building material in powder form in the form of a layer and a drive mechanism (59) that moves the application element (61) across a building plane (11) in order to apply the layer of the building material are provided. The drive mechanism (59) comprises an actuation piston cylinder system (69) and a brake piston cylinder system (70).