Abstract: A process that uses targeted in-furnace Injection to feed a fluxing agent of the chemical family of compositions containing boron and/or alkali hydrates to either decrease heat transfer on waterwalls of utility furnaces burning solid fuels to improve steam generation, maintain steam temperature, and/or allow a protective layer of slag to form inside the barrels of cyclones on cyclone boilers burning fuels high in calcium so that the boiler can operate at a wider variety of power settings while allowing proper flow and drainage of slag from the cyclone barrels.

Abstract: Disclosed is a system which enables the efficient utilization of urea for selective catalytic reduction (SCR) of NOx by gasifying it and feeding it to a plurality of selective catalytic reduction units associated with a plurality of gas turbines. The invention enables feeding a gasified product of the urea with the ability to fully control separate SCR units without excessive reagent usage or loss of pollution control effectiveness. Controllers determine the amount of reagent required for each turbine to control NOx emissions and then mixes the gasified urea with the correct amount of carrier gas for efficient operation of each separate SCR unit despite the demand variation between the turbines. In this manner the gasification unit can be properly controlled to provide urea on demand without the need for storing large inventories of ammonia-containing gasses to correct for fluctuations in demand.

Abstract: A preferred process arrangement utilizes the enthalpy of the flue gas, which can be supplemented if need be, to convert urea (30) into ammonia for SCR. Urea (30), which decomposes at temperatures above 140 ° C., is injected (32) into a flue gas stream split off (28) after a heat exchanger (22), such as a primary superheater or an economizer. Ideally, the side stream would gasify the urea without need for further heating; but, when heat is required it is far less than would be needed to heat either the entire effluent (23) or the urea (30). This side stream, typically less than 3% of the flue gas, provides the required temperature and residence time for complete decomposition of urea (30). A cyclonic separator can be used to remove particulates and completely mix the reagent and flue gas. This stream can then be directed to an injection grid (37) ahead of SCR using a blower (36).