Abstract: In various embodiments, wire composed at least partially of arc-melted refractory metal material is utilized to fabricate three-dimensional parts by additive manufacturing.
Abstract: In various embodiments, metallic alloy powders are utilized as feedstock, or to fabricate feedstock, utilized in additive manufacturing processes to form three-dimensional metallic parts. Such feedstock includes composite particles each comprising a mixture and/or alloy of a first constituent metal and one or more second constituent metals, where each of the particles comprises a plurality of grains each surrounded by a matrix, the grains comprising the first constituent metal, and the matrix comprising the one or more second constituent metals.
Type:
Grant
Filed:
October 19, 2021
Date of Patent:
February 27, 2024
Assignee:
H.C. STARCK SOLUTIONS EUCLID, LLC
Inventors:
Michael T. Stawovy, Scott D. Ohm, Fahrron C. Fill
Abstract: In various embodiments, metallic alloy powders are formed at least in part by spray drying to form agglomerate particles and/or plasma densification to form composite particles.
Type:
Grant
Filed:
June 14, 2022
Date of Patent:
December 12, 2023
Assignee:
H.C. Starck Solutions Euclid, LLC
Inventors:
Michael T. Stawovy, Scott D. Ohm, Fahrron C Fill
Abstract: In various embodiments, three-dimensional layered metallic parts are substantially free of gaps between successive layers, are substantially free of cracks, and have densities no less than 97% of the theoretical density of the metallic material.
Abstract: The invention is directed at sputter targets including 50 atomic % or more molybdenum, a second metal element of niobium or vanadium, and a third metal element selected from the group consisting of titanium, chromium, niobium, vanadium, and tantalum, wherein the third metal element is different from the second metal element, and deposited films prepared by the sputter targets. In a preferred aspect of the invention, the sputter target includes a phase that is rich in molybdenum, a phase that is rich in the second metal element, and a phase that is rich in the third metal element.
Type:
Grant
Filed:
September 30, 2020
Date of Patent:
September 12, 2023
Assignee:
H.C. Starck Solutions Euclid, LLC
Inventors:
Gary Alan Rozak, Mark E. Gaydos, Patrick Alan Hogan, Shuwei Sun
Abstract: In various embodiments, eroded sputtering targets are partially refurbished by spray-depositing particles of target material to at least partially fill certain regions (e.g., regions of deepest erosion) without spray-deposition within other eroded regions (e.g., regions of less erosion). The partially refurbished sputtering targets may be sputtered after the partial refurbishment without substantive changes in sputtering properties (e.g., sputtering rate) and/or properties of the sputtered films.
Abstract: In various embodiments, a microreactor features a corrosion-resistant microchannel network encased within a thermally conductive matrix material that may define therewithin one or more hollow heat-exchange conduits.
Type:
Grant
Filed:
August 4, 2021
Date of Patent:
May 9, 2023
Assignee:
H.C. Starck Solutions Coldwater, LLC
Inventors:
Paul R. Aimone, Marc Abouaf, Patrick Hogan
Abstract: In various embodiments, wire composed at least partially of arc-melted refractory metal material is utilized to fabricate three-dimensional parts by additive manufacturing.
Abstract: A component obtainable by a process which includes providing a composition and sintering the composition at a sintering temperature of from 1250° C. to 1400° C. for a period of from 3 to 15 minutes. The composition includes hard material particles with an inner core of fused tungsten carbide and an outer shell of tungsten carbide, and a binder metal selected from Co, Ni, Fe and alloys with at least one metal selected from Co, Ni and Fe.
Abstract: The present invention relates to a method for producing hard materials that are coated with a cobalt hydroxide compound and to powders that comprise the coated hard material particles, and the use thereof.
Type:
Grant
Filed:
February 6, 2019
Date of Patent:
October 25, 2022
Assignee:
H.C. Starck Tungsten GmbH
Inventors:
Juliane Meese-Marktscheffel, Armin Olbrich, Anja Weiland, Frank Van Der Pütten, Ines Lamprecht
Abstract: In various embodiments, superconducting wires feature assemblies of clad composite filaments and/or stabilized composite filaments embedded within a wire matrix. The wires may include one or more stabilizing elements for improved mechanical properties.
Type:
Grant
Filed:
April 29, 2020
Date of Patent:
August 16, 2022
Assignee:
H.C. Starck Solutions Coldwater, LLC
Inventors:
Paul Aimone, Francois-Charles Dary, David B. Smathers
Abstract: In various embodiments, metallic alloy powders are formed at least in part by spray drying to form agglomerate particles and/or plasma densification to form composite particles.
Type:
Grant
Filed:
September 16, 2020
Date of Patent:
July 19, 2022
Assignee:
H.C. Starck Solutions Euclid, LLC
Inventors:
Michael T. Stawovy, Scott D. Ohm, Fahrron C. Fill
Abstract: A sputtering target that includes at least two consolidated blocks, each block including an alloy including molybdenum in an amount greater than about 30 percent by weight and at least one additional alloying ingredient; and a joint between the at least two consolidated blocks, the joint being free of any microstructure due to an added bonding agent (e.g., powder, foil or otherwise), and being essentially free of any visible joint line the target that is greater than about 200 ?m width (e.g., less than about 50 ?m width). A process for making the target includes hot isostatically pressing, below a temperature of 1080° C., consolidated perform blocks that may be surface prepared (e.g., roughened to a predetermined roughness value) prior to pressing.
Abstract: Sputtering targets including molybdenum, niobium and tantalum are found to be useful for sputtering films for electronic devices. Sputtering targets with about 88 to 97 weight percent molybdenum show improved performance, particularly with respect to etching, such as when simultaneously etching an alloy layer including the Mo, Nb, and Ta, and a metal layer (e.g., an aluminum layer). The targets are particularly useful in manufacturing touch screen devices.
Type:
Grant
Filed:
August 29, 2018
Date of Patent:
April 19, 2022
Assignee:
H.C. STARCK INC.
Inventors:
Shuwei Sun, Gary Alan Rozak, Qi Zhang, Barbara Cox, Yen-Te Lee
Abstract: The present invention relates to novel tungsten carbide powder which a specific BET-surface, crystallite number and size, to a method for the production and use thereof.
Type:
Grant
Filed:
September 4, 2017
Date of Patent:
April 5, 2022
Assignee:
H.C. Starck Tungsten GmbH
Inventors:
Tino Saeuberlich, Bernhard Caspers, Tizian Tappe
Abstract: In various embodiments, electronic devices such as thin-film transistors and/or touch-panel displays incorporate bilayer capping layers and/or barrier layers.
Type:
Grant
Filed:
November 24, 2020
Date of Patent:
March 22, 2022
Assignee:
H.C. STARCK INC.
Inventors:
Helia Jalili, Francois Dary, Barbara Cox
Abstract: In various embodiments, eroded sputtering targets are partially refurbished by spray-depositing particles of target material to at least partially fill certain regions (e.g., regions of deepest erosion) without spray-deposition within other eroded regions (e.g., regions of less erosion). The partially refurbished sputtering targets may be sputtered after the partial refurbishment without substantive changes in sputtering properties (e.g., sputtering rate) and/or properties of the sputtered films.
Abstract: In various embodiments, metallic wires are fabricated by combining one or more powders of substantially spherical metal particles with one or more powders of non-spherical particles within one or more optional metallic tubes. The metal elements within the powders (and the one or more tubes, if present) collectively define a high entropy alloy of five or more metallic elements or a multi-principal element alloy of four or more metallic elements.
Type:
Grant
Filed:
April 24, 2020
Date of Patent:
December 14, 2021
Assignee:
H.C. STARCK INC.
Inventors:
David B. Smathers, Patrick Hogan, Michael Thomas Stawovy, Maria B. Winnicka, Gary A. Rozak