Patents Assigned to Headway Technologies, Inc.
  • Patent number: 12288568
    Abstract: A method of fabricating a near field transducer (NFT) in a thermally assisted magnetic recording (TAMR) head is disclosed. In some embodiments, the method includes: depositing a dielectric layer and a template layer on a waveguide core; patterning the template layer to form a template; depositing an Au NFT layer; planarizing the Au NFT layer to generate a planar layer; depositing an upper NFT layer; applying a peg patterning mask; etching the upper NFT layer and the planar layer that includes the Au NFT layer; removing the template; and depositing a dielectric material and planarizing an upper surface that includes the upper NFT layer.
    Type: Grant
    Filed: April 16, 2024
    Date of Patent: April 29, 2025
    Assignee: Headway Technologies, Inc.
    Inventors: Weihao Xu, Shengyuan Wang, Dingchuan Xue
  • Patent number: 12266384
    Abstract: The present embodiments relate to a tunnel magnetoresistance (TMR) element. The TMR element can include a free layer comprising a metallic alloy that is doped using a dopant element. In some instances, the metallic alloy comprises a cobalt-iron (CoFe) alloy. The present embodiments relate to doping a small amount of an element (e.g., hafnium (Hf), tantalum (Ta), Yttrium (Y)) in a high flux CoFe layer of a tunnel magnetoresistance (TMR) element. The small amount of dopant can suppress a long-range order in the CoFe film. The amorphous state of a CoFe alloy can be induced by the dopant and result in a magnetically soft layer. A resistance of the TMR element can be modified based on an application of an external magnetic field to the free layer and the pin layer.
    Type: Grant
    Filed: January 5, 2023
    Date of Patent: April 1, 2025
    Assignee: Headway Technologies, Inc.
    Inventors: Hui-Chuan Wang, Shohei Kawasaki, Kunliang Zhang, Sangmun Oh, Zheng Gao
  • Patent number: 12254908
    Abstract: Systems and methods for controlling a critical dimension (CD) uniformity of a magnetic head device are described. A film stack that is part of a system for controlling a critical dimension (CD) uniformity of a magnetic head device can include a substrate, a magnetoresistive (MR) sensor layer, and a hard mask layer. The system can also include a first mask that defines critical shape patterns other than the CD. The hard mask layer can be patterned using the first mask. The system can also include a second mask that defines the CD. A mandrel pattern can be formed on the hard mask layer using the second mask.
    Type: Grant
    Filed: June 28, 2023
    Date of Patent: March 18, 2025
    Assignee: Headway Technologies, Inc.
    Inventors: Tom Zhong, Hiroshi Omine, Jianing Zhou, Kunliang Zhang, Ruhang Ding, Min Li
  • Patent number: 12236984
    Abstract: The present embodiments relate to a perpendicular magnetic recording (PMR) write head with a Tunable Pole Protrusion or Tunable Pole Performance (TPP) side bridge design. A PMR write head can include a main pole including a tip portion configured to be disposed at an air-bearing surface (ABS) and configured to interact with a magnetic recording medium. The PMR write head can also include a hot seed (HS) portion and a first write shield. The PMR write head can also include a first metallic side bridge disposed between the tip portion of the main pole and the HS portion. The PMR write head can also include a bias circuit including at least a first bias electrical pad and a second electrical bias pad directing an electrical current flow along an electrical path between the tip portion of the main pole and the write shield portion via the first metallic side bridge.
    Type: Grant
    Filed: October 24, 2022
    Date of Patent: February 25, 2025
    Assignee: Headway Technologies, Inc.
    Inventors: Yue Liu, Moris Musa Dovek, Yan Wu
  • Patent number: 12211526
    Abstract: A read head includes a permanent magnet (PM) layer formed up to 100 nm behind a free layer where PM layer magnetization may be initialized in a direction that adjusts free layer (FL) bias point, and shifts sensor asymmetry (Asym) closer to 0% for individual heads at slider or Head Gimbal Assembly level to provide a significant improvement in device yield. Asym is adjusted using different initialization schemes and initialization directions. With individual heads, initialization direction is selected based on a prior measurement of asymmetry. The PM layer is CoPt or CoCrPt and has coercivity from 500 Oersted to 1000 Oersted. The PM layer may have a width equal to the FL, or in another embodiment, the PM layer adjoins a backside of the top shield and has a width equal to or greater than that of the FL.
    Type: Grant
    Filed: October 30, 2023
    Date of Patent: January 28, 2025
    Assignee: Headway Technologies, Inc.
    Inventors: Glen Garfunkel, Yan Wu, Wenyu Chen, Kunliang Zhang, Min Li, Shohei Kawasaki
  • Patent number: 12211525
    Abstract: A read head is disclosed wherein a Spin Hall Effect (SHE) layer is formed on a free layer (FL) in a sensor and between the FL and top shield (S2). Preferably, the sensor has a seed layer, an AP2 reference layer, antiferromagnetic coupling layer, AP1 reference layer, and a tunnel barrier sequentially formed on a bottom shield (S1). When the stripe heights of the FL and SHE layer are equal, a two terminal configuration is employed where a current flows between one side of the SHE layer to a center portion thereof and then to S1, or vice versa. As a result, a second spin torque is generated by the SHE layer on the FL that opposes a first spin torque from the AP1 reference layer on the FL.
    Type: Grant
    Filed: September 20, 2023
    Date of Patent: January 28, 2025
    Assignee: Headway Technologies, Inc.
    Inventors: Wenyu Chen, Yan Wu
  • Patent number: 12094497
    Abstract: The present embodiments can generally provide a magnetic write head structure with optimized gap current distribution to maximize the current-assisted areal density capacity (ADC) gain in hard-disk-drive storage devices. In a first example embodiment, a non-dual-write-shield (nDWS) write head can include a main pole (MP), a trailing shield (TS), and a write gap (WG) disposed between the MP and the TS. The write head can also include a side shield (SS), a leading shield (LS), and a write shield (WS). The write head can include a side gap (SG) between the MP and the SS on both sides of the MP tip, and a leading gap (LG) between the MP and the LS. The write head can also include a coil wrapped around the MP through a PP3 shield that is configured to direct a time-dependent write current to saturate magnetization of the MP.
    Type: Grant
    Filed: August 30, 2023
    Date of Patent: September 17, 2024
    Assignee: Headway Technologies, Inc.
    Inventors: Shehrin Sayed, Wenyu Chen, Yue Liu, Kowang Liu, Tetsuya Roppongi, Haowen Ren, Yuhui Tang, Moris Musa Dovek, Wenjie Chen
  • Patent number: 12073857
    Abstract: The present embodiments relate to a perpendicular magnetic recording (PMR) write head with an STO element and configured to direct an electric current between elements of the write head. A first example embodiment describes a perpendicular magnetic recording (PMR) write head. The PMR write head can include a main pole comprising a tip portion disposed adjacent to an air bearing surface (ABS) and is configured to interact with a magnetic recording medium. The PMR write head can also include a spin torque oscillator (STO) element disposed adjacent to the main pole. The PMR write head can also include a side shield layer with a portion of the side shield layer disposed adjacent to the ABS. The PMR write head can also include a metallic side gap layer disposed between the main pole and the side shield layer.
    Type: Grant
    Filed: February 15, 2023
    Date of Patent: August 27, 2024
    Assignee: Headway Technologies, Inc.
    Inventors: Kei Hirata, Kowang Liu, Yue Liu, Jiun-Ting Lee, Weihao Xu
  • Patent number: 12068008
    Abstract: A STRAMR structure is disclosed. The STRAMR structure can include a spin torque oscillator (STO) device in a WG provided between the mail pole (MP) trailing side and a trailing shield. The STO device, includes: a flux guiding layer that has a negative spin polarization (nFGL) with a magnetization pointing substantially parallel to the WG field without the current bias and formed between a first spin polarization preserving layer (ppL1) and a second spin polarization preserving layer (ppL2); a positive spin polarization (pSP) layer that adjoins the TS bottom surface; a non-spin polarization preserving layer (pxL) contacting the MP trailing side; a first negative spin injection layer (nSIL1) between the ppL2 and a third spin polarization preserving layer (ppL3); and a second negative spin injection layer (nSIL2) between the ppL3 and the pxL, wherein the nFGL, nSIL1, and nSIL2 have a spin polarization that is negative.
    Type: Grant
    Filed: January 30, 2023
    Date of Patent: August 20, 2024
    Assignee: Headway Technologies, Inc.
    Inventors: Wenyu Chen, Shohei Kawasaki, Tetsuya Roppongi
  • Patent number: 12014758
    Abstract: The present embodiments relate to a heat-assisted magnetic recording (HAMR) write head with a NFT bi-layer structure with a bottom taper, which can be applied to one or both layers of the two layers. A heat-assisted magnetic recording (HAMR) write head can include a main pole including a tip portion configured to interact with a magnetic recording medium at an air-bearing surface (ABS). The HAMR write head can further include a near-field transducer (NFT) that includes a dielectric waveguide, a plasmon generator (PG) layer, and a second layer. The second layer can include a thermo-mechanically stable material disposed adjacent to the PG layer. Further, the PG layer and the second layer can form a taper angle relative to the ABS ranging between 30 and 60 degrees.
    Type: Grant
    Filed: February 7, 2023
    Date of Patent: June 18, 2024
    Assignee: Headway Technologies, Inc.
    Inventors: Weihao Xu, Tobias Maletzky
  • Patent number: 11996126
    Abstract: The present embodiments relate to a heat-assisted magnetic recording (HAMR) write head with an iridium (Ir) film. The Ir film can include a body layer and a plasmon generator (PG) film comprising Iridium with a thin Ir seed layer. The Ir seed layer can be in direct contact with a dielectric (aluminum oxide). The thickness of the Ir film can be 40 nanometers or less including both a body layer and the seed layer. Incorporating Iridium as a material used for a PG can be a high surface plasmon efficient material with also being reliable under high temperature irradiation during a heat-assisted writing process.
    Type: Grant
    Filed: September 30, 2022
    Date of Patent: May 28, 2024
    Assignee: Headway Technologies, Inc.
    Inventors: Koji Shimazawa, Shengyuan Wang, Yukinori Ikegawa
  • Patent number: 11978488
    Abstract: The present embodiments relate to a PMR write head with a trailing shield that comprises a FeCoNiM composition. The FeCoNiM composition can be formed via an electroplating process by adding Fe2+, Co2+, Ni2+ and a transition metal salt to an aqueous solution comprised of other additives in an electroplating cell that has an Ni or Co as the anode. The plated HD magnetic material as the trailing shield in a PMR writer can minimize a wide area track erasure (WATE). Further, a high moment high damping shield can lower bit error rate (BER) and increase aerial density capability (ADC) of the write head.
    Type: Grant
    Filed: April 11, 2023
    Date of Patent: May 7, 2024
    Assignee: Headway Technologies, Inc.
    Inventors: Xiaomin Liu, Wenjie Chen, Yue Liu, Weihao Xu, Yuhui Tang, Feiyue Li
  • Patent number: 11973310
    Abstract: A light source unit for thermally-assisted magnetic head includes a substrate member having a first bonding surface; a light source assembly attached on the first bonding surface of the substrate member and having a second bonding surface; and a heater circuit assembly formed between the substrate member and the light source assembly, the heater circuit assembly having a heater formed on the substrate member and two leads connected at two ends of the heater, the lead being thicker than the heater, thereby a distance between the heater and the second bonding surface is farther than that between the lead and the second bonding surface. The light source unit can reduce mechanical stress and thermal conduction between a light source assembly and a substrate member, thereby improving the performance of the light source assembly and the heater.
    Type: Grant
    Filed: July 9, 2019
    Date of Patent: April 30, 2024
    Assignees: SAE MAGNETICS (H.K.) LTD., HEADWAY TECHNOLOGIES, INC.
    Inventors: Takashi Honda, Kowang Liu, Kwun Pan Ng, Makoto Kawato
  • Patent number: 11894031
    Abstract: A near field transducer (NFT) having improved reliability is disclosed. In some embodiments, a NFT includes a resonator body layer having a front side at a first plane that is recessed a first distance from an air bearing surface (ABS), and a peg layer that is a single layer made of a noble metal or alloy thereof. The peg layer includes a peg portion or peg with a front side at the ABS, a back side at the first plane, and two sides aligned orthogonal to the ABS and separated by the first cross-track width. The peg portion or the peg having a single peg grain with or without a desired (111) orientation through laser self-annealing process.
    Type: Grant
    Filed: December 30, 2022
    Date of Patent: February 6, 2024
    Assignees: Headway Technologies, Inc., SAE Technologies Development (Dongguan) Co., Ltd., SAE Magnetics (Hong Kong) Limited
    Inventors: Xuhui Jin, Pengbo Yang, Koji Shimazawa, Hong Guo, Qinghui Guo, Vincent Man Fat Chiah
  • Patent number: 11895928
    Abstract: A three terminal spin-orbit-torque (SOT) device is disclosed wherein a free layer (FL) with a switchable magnetization is formed on a Spin Hall Effect (SHE) layer comprising a Spin Hall Angle (SHA) material. The SHE layer has a first side contacting a first bottom electrode (BE) and an opposite side contacting a second BE where the first and second BE are separated by a dielectric spacer. A first current is applied between the two BE, and the SHE layer generates SOT on the FL thereby switching the FL magnetization to an opposite perpendicular-to-plane direction. The SHE layer is a positive or negative SHA material, and may be a topological insulator such as Bi2Sb3. A top electrode is formed on an uppermost hard mask in each SOT device. A single etch through the FL and SHE layer ensures a reliable first current pathway that is separate from a read current pathway.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: February 6, 2024
    Assignee: Headway Technologies, Inc.
    Inventors: Jesmin Haq, Tom Zhong, Luc Thomas, Zhongjian Teng, Dongna Shen
  • Patent number: 11887635
    Abstract: A read head includes a permanent magnet (PM) layer formed up to 100 nm behind a free layer where PM layer magnetization may be initialized in a direction that adjusts free layer (FL) bias point, and shifts sensor asymmetry (Asym) closer to 0% for individual heads at slider or Head Gimbal Assembly level to provide a significant improvement in device yield. Asym is adjusted using different initialization schemes and initialization directions. With individual heads, initialization direction is selected based on a prior measurement of asymmetry. The PM layer is CoPt or CoCrPt and has coercivity from 500 Oersted to 1000 Oersted. The PM layer may have a width equal to the FL, or in another embodiment, the PM layer adjoins a backside of the top shield and has a width equal to or greater than that of the FL.
    Type: Grant
    Filed: July 1, 2022
    Date of Patent: January 30, 2024
    Assignee: Headway Technologies, Inc.
    Inventors: Glen Garfunkel, Yan Wu, Wenyu Chen, Kunliang Zhang, Min Li, Shohei Kawasaki
  • Patent number: 11875825
    Abstract: A perpendicular magnetic recording (PMR) writer is disclosed. A write current passes through a driving coil and a bucking coil generates a magnetic flux that passes through the main pole tip and is used to write one or more magnetic bits in a magnetic medium. The improved PMR writer includes a double driving coil (DDC) design, in which a second electric current path in parallel with the driving coil through the main pole tip is added to drive the main pole in the same direction as the top driving coil.
    Type: Grant
    Filed: July 22, 2022
    Date of Patent: January 16, 2024
    Assignee: Headway Technologies, Inc.
    Inventor: Yue Liu
  • Patent number: 11823712
    Abstract: A PMR (perpendicular magnetic recording) write head is configured for measurements at the slider level and wafer-level processing stages that will allow a determination of the pole width at a position A (PWA) using the results of a resistance measurement between a main pole (MP) and surrounding write shields (WS) with a layer of conductor in the write gap and a layer of insulating material replacing the side gaps. Knowledge of an accurate value of PWA allows adjustments to be made in the processing of sliders on each rowbar which, in turn improves the capability of delivering the desired statistical variation (sigma) in the distribution of erasure widths for AC signals (EWACS) in a given design which, in turn, gives better overall performance in hard disk drive (HDD) applications.
    Type: Grant
    Filed: August 19, 2020
    Date of Patent: November 21, 2023
    Assignee: Headway Technologies, Inc.
    Inventor: Yan Wu
  • Patent number: 11804242
    Abstract: A read head is disclosed wherein a Spin Hall Effect (SHE) layer is formed on a free layer (FL) in a sensor and between the FL and top shield (S2). Preferably, the sensor has a seed layer, an AP2 reference layer, antiferromagnetic coupling layer, AP1 reference layer, and a tunnel barrier sequentially formed on a bottom shield (S1). When the stripe heights of the FL and SHE layer are equal, a two terminal configuration is employed where a current flows between one side of the SHE layer to a center portion thereof and then to S1, or vice versa. As a result, a second spin torque is generated by the SHE layer on the FL that opposes a first spin torque from the AP1 reference layer on the FL.
    Type: Grant
    Filed: November 29, 2022
    Date of Patent: October 31, 2023
    Assignee: Headway Technologies, Inc.
    Inventors: Wenyu Chen, Yan Wu
  • Patent number: 11790940
    Abstract: A method of forming a PMR (perpendicular magnetic recording) head that includes a tapered write pole that is fully surrounded by wrapped-around magnetic shields, including laterally disposed side shields, a trailing shield and a leading shield. A layer of high magnetic saturation material (high Bs) is formed on the leading edge of the trailing shield and extends rearward, away from the ABS plane to define a cross-sectional write gap shape that is not conformal with the shape of the tapered write pole. The cross-sectional shape of this shield layer enables it to absorb flux from the write pole so that the flux for writing is enhanced and concentrated at the area of the recording medium being written upon and does not extend to adjacent tracks or to downtrack positions at which such flux is not desired.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: October 17, 2023
    Assignee: Headway Technologies, Inc.
    Inventors: Sanghyun Lim, Yuhui Tang, Yaguang Wei, Yue Liu, Moris Dovek