Patents Assigned to Hitachi Powdered Metals, Co., Ltd.
  • Patent number: 8470723
    Abstract: A low softening point glass composition, which is substantially free from lead, bismuth and antimony and comprises oxides of vanadium, phosphorous, tellurium and iron, a softening point of the composition being 380° C. or lower.
    Type: Grant
    Filed: January 14, 2010
    Date of Patent: June 25, 2013
    Assignee: Hitachi Powdered Metals Co., Ltd.
    Inventors: Takashi Naito, Shinichi Tachizono, Kei Yoshimura, Yuji Hashiba, Keiichi Kanazawa, Shinji Yamada, Satoru Amou, Hiroki Yamamoto, Takuya Aoyagi
  • Publication number: 20130101244
    Abstract: An oil-impregnated sintered bearing which does not tend to produce squealing noises is provided. The oil-impregnated sintered bearing can be used as a bearing of an electric motor that may be intermittently used for a short time, such as a bearing of a window regulator motor. The oil-impregnated sintered bearing includes pores that include middle-sized pores with circle-equivalent diameters of 45 to 63 ?m at 0.9 to 2.5%, interparticle pores with circle-equivalent diameters of 63 to 75 ?m at 0.1 to 1.2%, and large interparticle pores with circle-equivalent diameters of larger than 75 ?m at not more than 3%, with respect to the total number of the pores.
    Type: Application
    Filed: October 19, 2012
    Publication date: April 25, 2013
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventor: Hitachi Powdered Metals Co., Ltd.
  • Publication number: 20130091986
    Abstract: A hard phase forming alloy powder, for forming a hard phase dispersed in a sintered alloy, consists of, by mass %, 15 to 35% of Mo, 1 to 10% of Si, 10 to 40% of Cr, and the balance of Co and inevitable impurities. A production method, for a wear resistant sintered alloy, includes preparing a matrix forming powder, the hard phase forming alloy powder, and a graphite powder. The production method further includes mixing 15 to 45% of the hard phase forming alloy powder and 0.5 to 1.5% of the graphite powder with the matrix forming powder into a raw powder. The production method further includes compacting the raw powder into a green compact having a predetermined shape and includes sintering the green compact. A wear resistant sintered alloy exhibits a metallic structure in which 15 to 45% of a hard phase is dispersed in a matrix. The hard phase consists of, by mass %, 15 to 35% of Mo, 1 to 10% of Si, 10 to 40% of Cr, and the balance of Co and inevitable impurities.
    Type: Application
    Filed: December 6, 2012
    Publication date: April 18, 2013
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventor: HITACHI POWDERED METALS CO., LTD.
  • Publication number: 20130093131
    Abstract: A process for producing a sintered composite sliding part having an outer member made of an Fe-based wear resistant sintered member in which a hard phase is dispersed in a matrix at 15 to 70% by volume and an inner member made of a stainless ingot steel. The matrix is made of an Fe-based alloy including 11 to 35% by mass of Cr, and the hard phase is formed by precipitating and dispersing at least one selected from the group consisting of intermetallic compounds, metallic silicides, metallic carbides, metallic borides, and metallic nitrides in an alloy matrix made of at least one selected from the group consisting of Fe, Ni, Cr, and Co. The outer member is formed with a hole, the inner member is closely fitted into the hole, and the outer member and the inner member are diffusion bonded together.
    Type: Application
    Filed: December 6, 2012
    Publication date: April 18, 2013
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventor: Hitachi Powdered Metals Co., Ltd.
  • Publication number: 20130084203
    Abstract: An iron-based sintered sliding member consists of, by mass %, 0.1 to 10% of Cu, 0.2 to 2.0% of C, 0.03 to 0.9% of Mn, 0.52 to 6.54% of S, and the balance of Fe and inevitable impurities. The iron-based sintered sliding member satisfies the following First Formula in which [S %] represents mass % of S and [Mn %] represents mass % of Mn in the overall composition. The iron-based sintered sliding member exhibits a metallic structure in which pores and sulfide particles are dispersed in the matrix that includes a martensite structure at not less than 50% by area ratio in cross section. The sulfide particles are dispersed at 3 to 30 vol. % with respect to the matrix. [S %]=0.6×[Mn %]+0.5 to 6.
    Type: Application
    Filed: October 1, 2012
    Publication date: April 4, 2013
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventor: HITACHI POWDERED METALS CO., LTD.
  • Patent number: 8398879
    Abstract: A powder mixture, which contains a soft magnetic powder and an insulating powder lubricant in an amount of 0.1% by mass or more relative to the soft magnetic powder, is formed by compacting at a compacting pressure of 800 MPa or less, thereby obtaining a powder compact that has a space factor of the soft magnetic powder of 93% or more. The powder compact can be used as a soft magnetic powdered core. The soft magnetic powdered core has a specific resistance or 10,000 ??cm or more. A powder of a metal soap such as barium stearate or lithium stearate is used as the insulating powder lubricant.
    Type: Grant
    Filed: July 8, 2010
    Date of Patent: March 19, 2013
    Assignee: Hitachi Powdered Metals Co., Ltd.
    Inventors: Kohei Muramatsu, Chio Ishihara, Masaki Yanaka
  • Publication number: 20130058825
    Abstract: A sintered alloy includes, in percentage by mass, Cr: 11.75 to 39.98, Ni: 5.58 to 24.98, Si: 0.16 to 2.54, P: 0.1 to 1.5, C: 0.58 to 3.62 and the balance of Fe plus unavoidable impurities; a phase A containing precipitated metallic carbides with an average particle diameter of 10 to 50 ?m; and a phase B containing precipitated metallic carbides with an average particle diameter of 10 ?m or less, wherein the phase A is randomly dispersed in the phase B and the average particle diameter DA of the precipitated metallic carbides in the phase A is larger than the average particle diameter DB of the precipitated metallic carbides of the phase B.
    Type: Application
    Filed: August 13, 2012
    Publication date: March 7, 2013
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventors: Daisuke FUKAE, Hideaki KAWATA
  • Patent number: 8367573
    Abstract: A glass composition substantially free from lead and bismuth and containing vanadium oxide and phosphor oxide as main ingredients, wherein the sintered glass of the glass composition exhibits 109 ?cm or more at 25° C.
    Type: Grant
    Filed: February 6, 2009
    Date of Patent: February 5, 2013
    Assignee: Hitachi Powdered Metals Co., Ltd.
    Inventors: Takashi Naito, Shinichi Tachizono, Kei Yoshimura, Hiroki Yamamoto, Hiroshi Yoshida, Shinji Yamada, Katsumi Mabuchi
  • Publication number: 20130015939
    Abstract: The present invention provides a powder magnetic core which has a low iron loss and an excellent constancy of magnetic permeability and is suitably used as a core for a reactor mounted on a vehicle. The powder magnetic core is a compact of a mixed powder containing an iron-based soft magnetic powder having an electrical insulating coating formed on its surface and a powder of a low magnetic permeability material having a heat-resistant temperature of 700° C. or higher than 700° C. and a relative magnetic permeability of not more than 1.0000004. The density of the compact is 6.7 Mg/m3 or more, and the low magnetic permeability material exists in the gap among the soft magnetic powder particles in the green compact.
    Type: Application
    Filed: March 25, 2011
    Publication date: January 17, 2013
    Applicant: HITACHI POWDERED METALS CO. LTD.
    Inventors: Takashi Inagaki, Chio Ishihara
  • Patent number: 8337747
    Abstract: In a process for manufacturing composite sintered machine components, the composite sintered machine component has an approximately cylindrical inner member and an approximately disk-shaped outer member, the inner member has pillars arranged in a circumferential direction at equal intervals and a center shaft hole surrounded by the pillars, and the outer member has holes corresponding to the pillars of the inner member and a center shaft hole corresponding to the center shaft hole of the inner member. The process comprises compacting the inner member and the outer member individually using an iron-based alloy powder or an iron-based mixed powder so as to obtain compacts of the inner member and the outer member, tightly fitting the pillars of the inner member into the holes of the outer member, and sintering the inner member and the outer member while maintaining the above condition so as to bond them together.
    Type: Grant
    Filed: March 11, 2011
    Date of Patent: December 25, 2012
    Assignee: Hitachi Powdered Metals Co., Ltd.
    Inventors: Hiromasa Imazato, Koichiro Yokoyama
  • Patent number: 8337723
    Abstract: Disclosed is an electroconductive material which contains at least a vanadium oxide and a phosphorus oxide, and has a crystalline structure composed of a crystalline phase and an amorphous phase, in which the crystalline phase contains a monoclinic vanadium-containing oxide, and a volume of the crystalline phase is larger than that of the amorphous phase. The electroconductive material has a reduced specific resistance and has improved functions as an electrode material, a solid-state electrolyte, or a sensor such as a thermistor.
    Type: Grant
    Filed: July 1, 2010
    Date of Patent: December 25, 2012
    Assignees: Hitachi Powdered Metals Co., Ltd., Hitachi, Ltd.
    Inventors: Yuji Hashiba, Shinichi Tachizono, Kei Yoshimura, Takashi Naito, Takuya Aoyagi
  • Patent number: 8236087
    Abstract: The present invention relates to an iron-base powder for a powder core, wherein when cross-sections of at least 50 iron-base powders are observed and a crystal grain size distribution containing at least a maximum crystal grain size is determined by measuring a crystal grain size of each iron-base powder, 70% or more of the measured crystal grains are a crystal grain having a crystal grain size of 50 ?m or more. According to the iron-base powder of the invention, a coercivity of the powder core can be made small and a hysteresis loss can be reduced.
    Type: Grant
    Filed: September 11, 2007
    Date of Patent: August 7, 2012
    Assignees: Kobe Steel, Ltd., Hitachi Powdered Metals Co., Ltd.
    Inventors: Hiroyuki Mitani, Nobuaki Akagi, Hirofumi Houjou, Chio Ishihara, Makoto Iwakiri, Sohei Yamada, Yasukuni Mochimizo
  • Patent number: 8220153
    Abstract: A production method for complex bearings includes: preparing an outer member and a cylindrical sintered bearing member. The outer member includes a fitting hole having: an almost circular cross section; an inner peripheral surface; and a surface roughness of the inner peripheral surface which is 3.2 to 100 ?m at a maximal height. The sintered bearing member includes: an outer diameter allowing clearance fit of the sintered bearing member into the fitting hole of the outer member. The production method further includes: inserting the sintered bearing member into the fitting hole of the outer member and inserting a columnar core rod into an inner peripheral surface of the sintered bearing member; and compressing the sintered bearing member in an axial direction.
    Type: Grant
    Filed: May 22, 2007
    Date of Patent: July 17, 2012
    Assignee: Hitachi Powdered Metals Co., Ltd.
    Inventor: Makoto Kondo
  • Publication number: 20120160293
    Abstract: A thermoelectric conversion module has a thermoelectric conversion element and an electrode, which are metallurgically bonded together via a porous metal layer. The porous metal layer is made of nickel or silver and has a density ratio of 50 to 90%.
    Type: Application
    Filed: December 16, 2011
    Publication date: June 28, 2012
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventors: Takahiro JINUSHI, Zenzo ISHIJIMA
  • Publication number: 20120119134
    Abstract: A powder mixture, which contains a soft magnetic powder and an insulating powder lubricant in an amount of 0.1% by mass or more relative to the soft magnetic powder, is formed by compacting at a compacting pressure of 800 MPa or less, thereby obtaining a powder compact that has a space factor of the soft magnetic powder of 93% or more. The powder compact can be used as a soft magnetic powdered core. The soft magnetic powdered core has a specific resistance or 10,000 ??cm or more. A powder of a metal soap such as barium stearate or lithium stearate is used as the insulating powder lubricant.
    Type: Application
    Filed: July 8, 2010
    Publication date: May 17, 2012
    Applicant: HITACHI POWDERED METALS CO., LTD
    Inventors: Kohei Muramatsu, Chio Ishihara, Masaki Yanaka
  • Publication number: 20120107444
    Abstract: A forming die assembly for microcomponents includes a forming die, a plunger, and a punch. The forming die is formed with an outer die, an inner die, a storage portion formed at the inner die, and a punch hole formed at the inner die. The inner die slidably inserted into the outer die forms a part of a cavity between the inner die and the outer die. The storage portion stores a raw material with a metal powder and a binder having plasticity. The punch hole connects the cavity and the storage portion and forms a gate therebetween. The plunger slidably inserted into the storage portion fills the raw material stored in the storage portion into the cavity through the punch hole. The punch is slidably inserted into the plunger, and it closes the gate and compresses the raw material in the cavity.
    Type: Application
    Filed: October 24, 2011
    Publication date: May 3, 2012
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventors: Narutoshi MURASUGI, Kazunori MAEKAWA, Zenzo ISHIJIMA
  • Publication number: 20120107434
    Abstract: A forming die assembly for microcomponents includes a forming die and a punch. The forming die is formed with a cavity, a punch hole connected to the cavity, and a supply path for supplying a raw material with a metal powder and a binder having plasticity. The supply path is connected to the cavity so as to have a gate therebetween and is used for supplying the raw material into the cavity. The punch is slidably inserted into the punch hole, and it opens and closes the gate by reciprocatory sliding. The punch closes the gate and compresses the raw material in the cavity into a green compact by sliding in the direction of the cavity.
    Type: Application
    Filed: October 24, 2011
    Publication date: May 3, 2012
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventors: Narutoshi MURASUGI, Kazunori MAEKAWA, Zenzo ISHIJIMA
  • Publication number: 20120107445
    Abstract: A forming die assembly for microcomponents includes a forming die, a plunger, and a punch. The forming die is formed with a cavity, a storage portion for storing a raw material with a metal powder and a binder having plasticity, and a punch hole that connects the cavity and the storage portion so as to form a gate therebetween. The plunger is formed so as to be slidably inserted into the storage portion and to fill the raw material stored in the storage portion into the cavity through the punch hole. The punch is slidably inserted into the plunger in the sliding direction of the plunger and opens and closes the gate by reciprocatory sliding. The punch closes the gate and compresses the raw material in the cavity into a green compact by sliding in the direction of the cavity.
    Type: Application
    Filed: October 24, 2011
    Publication date: May 3, 2012
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventors: Narutoshi MURASUGI, Kazunori MAEKAWA, Zenzo ISHIJIMA
  • Publication number: 20120082583
    Abstract: A production method for a sintered member includes preparing a raw powder, compacting the raw powder into a green compact having pores at the surface thereof, and sintering the green compact into a sintered compact. The production method also includes sealing the pores exposed at the surface of the sintered compact by at least one of plastically deforming and melting the surface of the sintered compact. The production method further includes forging the sintered compact by using a lubricant after the sealing.
    Type: Application
    Filed: September 23, 2011
    Publication date: April 5, 2012
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventors: Tomoyuki KOHIDA, Katsuhiko UEDA, Kenzou MORITA
  • Publication number: 20120082584
    Abstract: A sintered material for valve guides consists of, by mass %, 0.01 to 0.3% of P, 1.3 to 3% of C, 1 to 4% of Cu, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and a copper phase, and a part of the pores including graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper phase is dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively.
    Type: Application
    Filed: September 23, 2011
    Publication date: April 5, 2012
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventors: Hiroki FUJITSUKA, Hideaki KAWATA