Abstract: A sintered fluid dynamic pressure bearing completely seals or decreases the sizes of gaps formed in pores by shrinkage when a resin impregnated therein shrinks. The fluid dynamic pressure bearings can be reliably and easily produced using fewer processes while superior quality is maintained.
Type:
Application
Filed:
February 27, 2007
Publication date:
January 17, 2008
Applicant:
HITACHI POWDERED METALS CO., LTD.
Inventors:
Hidekazu Tokushima, Takahiro Jinushi, Katsutoshi Nii, Zenzo Ishijima
Abstract: A sintered sprocket for a silent chain is obtained from a material with few addition elements by a simple densifying method. The sintered sprocket is made of an ferrous material having an ovarall composition containing Cu at 1 to 2%, C at 0.5 to 0.8%, Mn as an inevitable impurity at 0.10% or less, and balance of Fe and other inevitable impurities by mass and has a density of 7.1 Mg/m3 or higher, 65 HRA or higher as a hardness in the gear teeth, and a martensite, sorbite, bainite, or their mixed structure as a cross-sectional microscopic structure in at least the gear teeth and the peripheral area of the gear teeth.
Type:
Grant
Filed:
April 5, 2006
Date of Patent:
December 18, 2007
Assignees:
Nissan Motor Co., Ltd., Hitachi Powdered Metals Co., Ltd.
Abstract: A sintered gear comprises: plural tooth portion having a tooth flank and a tooth bottom land; a high density area formed over entire surface of the tooth portion, the high density area having a density of 7.6 Mg/m3 or more and formed with a depth of 1 mm or more from the surface; a low density area formed in deeper area than the high density area, the low density area having a density of 7.3 Mg/m3 or less; and an intermediate area formed between the high density area and the low density area, the intermediate area having a density gradient in which the density is gradually decreased from the high density area to the low density area.
Abstract: A production method for complex bearings includes: preparing an outer member and a cylindrical sintered bearing member. The outer member includes a fitting hole having: an almost circular cross section; an inner peripheral surface; and a surface roughness of the inner peripheral surface which is 3.2 to 100 ?m at a maximal height. The sintered bearing member includes: an outer diameter allowing clearance fit of the sintered bearing member into the fitting hole of the outer member. The production method further includes: inserting the sintered bearing member into the fitting hole of the outer member and inserting a columnar core rod into an inner peripheral surface of the sintered bearing member; and compressing the sintered bearing member in an axial direction.
Abstract: Alloy powder for forming a hard phase for a valve seat material having excellent high temperature wear resistance. The overall composition is consisted of Mo: 48 to 60 mass %, Cr: 3 to 12 mass % and Si: 1 to 5 mass %, and the balance of Co and inevitable impurities.
Abstract: The present invention provides a production method for a powdered core, including steps of preparing a mixture including a soft magnetic powder and a resin powder to obtain a mixture, compacting the mixture into a predetermined shape to obtain a green compact and heating the green compact, and wherein the resin powder has a median size of not more than 50 ?m, and the resin powder amount is 0.01 to 5 vol %. The method reduces production cost, and decreases eddy-current loss We and hysteresis loss Wh, whereby a powdered core in which a durability is improved and the technical advantages are expanded can be provided.
Abstract: A production method for a fluid dynamic pressure sintered bearing includes: preparing a sintered bearing having a porosity of 8 to 20 vol % as a material; and controlling at least one of an overall length, an outer diameter, and an inner diameter of the sintered bearing by repressing the sintered bearing. The production method further includes: forming grooves for generating a fluid dynamic pressure on a bearing surface of the sintered bearing by performing repressing and plastic working on the sintered bearing; and sealing pores exposed on the bearing surface by infiltrating a resin into at least the pores; and barreling entire surface of the sintered bearing by magnetic barreling or electromagnetic barreling.
Type:
Application
Filed:
February 23, 2007
Publication date:
September 13, 2007
Applicant:
HITACHI POWDERED METALS CO., LTD.
Inventors:
Katsutoshi Nii, Zenzo Ishijima, Takahiro Jinushi
Abstract: This invention provides a germanium-containing health promoting appliance which is used by making it into contact with the skin, which is produced at low cost without requiring the after-machining. The health promoting appliance is made of a sintered material composed of 2 to 20% by mass of germanium and the remainder of stainless steel, the fine pores of which are desirably sealed up by a resinous material and it is produced by sintering a green compact of desired shape of powder mixture of the above composition, under the rate of temperature rise of 10° C. per minute or less from 800° C. to the retaining temperatures of sintering at 1000 to 1300° C.
Abstract: A production method for sintered bearing member comprises: compacting a metal powder into a green compact, sintering the green compact into a sintered compact; impregnating a resin solvent into the sintered compact, and removing the resin solvent adhering to a surface of the sintered compact, thereby exposing a matrix as sintered on a surface of the sintered compact. Pores existing in portions other than the surface are sealed with the resin.
Abstract: The present invention is an electrode for electric double layer capacitors wherein a polarizable porous sheet composed of constituent materials including a carbonaceous electric double layer-forming material, a carbon material for ensuring conductivity, and a binder is integrated to at least one surface of a collector via a conductive intermediate layer; and is characterized in that the conductive intermediate layer contains a synthetic rubber and two more kinds of carbon materials having different particle diameters. According to the present invention, the electrode can be readily manufactured in a continuous manner with high heat resistant adhesion between the polarizable porous sheet and the collector and a low internal resistance; and when used in an electric double layer capacitor, it is possible to obtain an electrode capable of ensuring a higher capacity and lower internal resistance than is conventionally achieved.
Type:
Application
Filed:
October 8, 2004
Publication date:
August 2, 2007
Applicants:
JAPAN GORE-TEX INC., HITACHI POWDERED METALS CO., LTD.
Abstract: Alloy powder for forming a hard phase for a valve seat material having excellent high temperature wear resistance. The overall composition is consisted of Mo: 48 to 60 mass %, Cr: 3 to 12 mass % and Si: 1 to 5 mass %, and the balance of Co and inevitable impurities.
Abstract: A fluid dynamic pressure effect can be sufficient without receiving a large effect of viscous friction of lubricating oil with changes in the environmental temperature in which it is used, and smooth starting of the rotating shaft can be ensured by regulating the gap between the rotating shaft and bearing within a suitable range. An outer diameter of the bearing, D, a length in an axial direction of the bearing, L, a gap at a radial side which is between the rotating shaft and the bearing, C, and an inclining height of the bearing end surface to which the flange is faced, ?, satisfy the expression L/D<C/?. It is preferable that the inclining height, ?, be 2 to 6 ?m, the inner diameter of the bearing be 1 to 3 ?m, and the gap at a radial side, C, be 1 to 4 ?m.
Abstract: A sliding bearing which is suitable for and durable in the use under high load of sliding in rocking motion, and the structure of bearing is not complicated so as to facilitate the manufacturing. The alloy used for making the bearing is composed of iron-based sintered alloy having quenched structure, and the bearing surface is provided with inclined grooves of an inclination angle of 10 to 40° relative to the direction perpendicular to the sliding direction and a width of 2 to 8 mm and the area of inclined grooves is 50% or less of the total inner bearing surface and an imaginary line perpendicular to the sliding direction crosses both the inclined groove and the bearing surface at any position of the inner surface of bearing. When the bearing is used, at least the inclined grooves are impregnated with a lubricant.
Abstract: The present invention provides a production method for a powdered core, including steps of preparing a mixture including a soft magnetic powder and a resin powder to obtain a mixture, compacting the mixture into a predetermined shape to obtain a green compact and heating the green compact, and wherein the resin powder has a median size of not more than 50 ?m, and the resin powder amount is 0.01 to 5 vol %. The method reduces production cost, and decreases eddy-current loss We and hysteresis loss Wh, whereby a powdered core in which a durability is improved and the technical advantages are expanded can be provided.
Abstract: A sintered plunger is used for electromagnetic actuators. The sintered member includes: an outer member composed of a soft magnetic material and having an inner hole formed therein, and a shaft having an end portion which is fitted into the outer member. The shaft is composed of a ferromagnetic steel, the outer member peripheral is composed of a sintered member, and the shaft and the outer member are integrally bonded by sintering. As a result, the overall sintered plunger can have good magnetic properties, a good magnetic attraction, a good wear resistance, and a good fatigue strength. Electromagnetic actuators having high responsiveness required in recent years can be produced.
Abstract: A manufacturing method for wear resistant sintered member is provided. The method includes: compacting a raw powder containing a matrix forming powder and a hard phase forming powder into a green compact, the matrix forming powder containing 90 mass % or more of a powder having the maximum particle diameter of 46 ?m, and the hard phase forming powder being 40 to 70 mass % with respect to the raw powder; and sintering the green compact.
Abstract: The present invention provides a production method for a powdered core, including steps of preparing a mixture including a soft magnetic powder and a resin powder to obtain a mixture, compacting the mixture into a predetermined shape to obtain a green compact and heating the green compact, and wherein the resin powder has a median size of not more than 50 ?m, and the resin powder amount is 0.01 to 5 vol %. The method reduces production cost, and decreases eddy-current loss We and hysteresis loss Wh, whereby a powdered core in which a durability is improved and the technical advantages are expanded can be provided.
Abstract: A process for producing a sintered aluminum alloy in which dispersion of tensile strength is small and elongation property and fatigue strength are improved. In this process comprising the steps of compacting powder mixture containing rapidly solidified Al—Si powder, Al powder and Cu powder or Cu alloy powder into a green compact; sintering the green compact with optional heat treatment, Al powder having a maximum particle size smaller than a specific range, an average particle size within a specific range and specific particle size distribution, is used.
Abstract: An inexpensive mechanical fuse having a high fatigue limit ratio and high rupture reliability, and superior in forming performance, and a method of manufacturing the same are presented. The mechanical fuse is composed of Fe-based sintered alloy, and comprises an inner rim 2 fixed to one power transmission shaft, an outer rim 3 fixed to the other power transmission shaft, and plural arms 4 for linking the inner rim 2 and outer rim 3, which are formed integrally. The arms 4 include rupture portions 6 which are ruptured when exposed to an overload torque. By treating in steam, an iron oxide phase is formed in the surface layer and pore inner wall. The iron oxide phase is effective to form round pores and lower the notch sensitivity. As a result, the fatigue strength and fatigue limit ratio are enhanced.
Abstract: A permanent magnet type rotor comprises an inner member 2 having an outer ring portion 21; an approximately annular outer member 1 having soft magnetism and an inner circumference contacting with an outer circumference of the outer ring portion; and plural permanent magnets 3 disposed at equal intervals on the outer circumference of the outer member toward the circumferential direction. At least one of the inner member 2 and the outer member 1 is made from a sintered material, and the inner member 2 and the outer member 1 are mutually sintered and bonded. Thickness and weight of a dynamotor itself can be reduced and high output and high efficiency can be achieved.