Patents Assigned to Hoganas AB
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Patent number: 8702835Abstract: A water-atomized iron-based steel powder is provided which comprises by weight-%: 0.45-1.50 Ni, 0.30-0.55 Mo, less than 0.3 Mn, less than 0.2 Cu, less than 0.1 C, less than 0.25 O, less than 0.5 of unavoidable impurities, and the balance being iron, and where Ni and Mo have been alloyed by a diffusion alloying process.Type: GrantFiled: May 21, 2010Date of Patent: April 22, 2014Assignee: Hoganas AB (Publ)Inventors: Yang Yu, Norimitsu Hirose
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Patent number: 8647091Abstract: A compaction tool is provided for compacting an element from metal powder where the element has uniform axially displaced protrusions, and the tool comprises a die and a top and a bottom punch with punch surfaces. The top and bottom punch comprises displaceable opposing punch surfaces for displacing the metal powder there between before compacting the element. Additionally provided are a method for compacting an element from metal powder and an element made from such a method.Type: GrantFiled: March 18, 2009Date of Patent: February 11, 2014Assignee: Hoganas AB (Publ)Inventors: Göran Nord, Lars-Olov Pennander, Alan G. Jack
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Patent number: 8647743Abstract: A ferromagnetic powder composition including soft magnetic iron-based core particles, wherein the surface of the core particles is provided with a first inorganic insulating layer and at least one metal-organic layer, located outside the first layer, of a metal-organic compound having the following general formula: (R1[(R1)x(R2)y(MOn-1)]nR1, wherein M is a central atom selected from Si, Ti, Al, or Zr; O is oxygen; R1 is a hydrolysable group; R2 is an organic moiety and wherein at least one R2 contains at least one amino group; wherein n is the number of repeatable units being an integer between 1 and 20; wherein the x is an integer between 0 and 1; wherein y is an integer between 1 and 2; wherein a metallic or semi-metallic particulate compound having a Mohs hardness of less than 3.5 is adhered to a metal-organic layer; wherein the powder composition further includes a particulate lubricant.Type: GrantFiled: August 6, 2012Date of Patent: February 11, 2014Assignee: Hoganas AB (Publ)Inventors: Björn Skårman, Zhou Ye, Hilmar Vidarsson
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Patent number: 8624458Abstract: An electrical, rotary machine may include a first stator core section being substantially circular and including a plurality of teeth, a second stator core section being substantially circular and including a plurality of teeth, a coil arranged between the first and second circular stator core sections, and a rotor including a plurality of permanent magnets. The first stator core section, the second stator core section, the coil and the rotor are encircling a common geometric axis, and the plurality of teeth of the first stator core section and the second stator core section are arranged to protrude towards the rotor. Additionally the teeth of the second stator core section are circumferentially displaced in relation to the teeth of the first stator core section, and the permanent magnets in the rotor are separated in the circumferential direction from each other by axially extending pole sections made from soft magnetic material.Type: GrantFiled: December 28, 2012Date of Patent: January 7, 2014Assignee: Hoganas AB (Publ)Inventors: Alan Jack, Edwin Pinguey, Goran Nord
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Publication number: 20130207032Abstract: A method for producing a lithium insertion material including the steps of: providing an iron containing compound, a lithium containing compound and a silicate containing compound; providing a solvent; subjecting the compounds in said solvent to dissolution; obtaining precipitate; and filtering the obtained precipitate from the solution and subject the precipitate to washing and drying.Type: ApplicationFiled: June 29, 2011Publication date: August 15, 2013Applicant: Höganas AB (publ)Inventors: Serdar Tan, John Thomas, Henrik Andersson, Torbjörn Gustafsson
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Patent number: 8475709Abstract: A method for producing a composite part is provided. The method comprises compacting a powder composition comprising a lubricant into a compacted body; heating the compacted body to a temperature above the vaporization temperature of the lubricant such that the lubricant is substantially removed from the compacted body; subjecting the obtained heat treated compacted body to a liquid polymer composite comprising nanometer-sized and/or micrometer-sized reinforcement structures; and solidifying the heat treated compacted body comprising liquid polymer composite by drying and/or by at least one curing treatment.Type: GrantFiled: March 7, 2008Date of Patent: July 2, 2013Assignee: Hoganas AB (Publ)Inventors: Pontus Bergmark, Björn Skärman
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Patent number: 8441162Abstract: Disclosed is a stator device adapted to be arranged in an electrical machine, where the electrical machine further comprises a moving device, where the stator device is a multi-phase stator device, where the phases are arranged side-by-side in a direction perpendicular to direction of motion of the moving device, and where each phase comprises a first stator core section having a set of teeth, a second stator core section having a set of teeth, and a coil, and where the teeth are arranged to protrude towards the moving device; and wherein at least two neighboring phases share a stator core section, so that the first stator core section of a first phase and a second stator core section of a second phase is formed as a single unit.Type: GrantFiled: September 20, 2010Date of Patent: May 14, 2013Assignee: Hoganas AB (Publ)Inventors: Glynn James Atkinson, Alan G. Jack, Barrie Mecrow
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Patent number: 8398739Abstract: A composition comprising water atomised prealloyed iron-based steel powder is provided which steel powder comprises by weight-%: 0.2-1.5 Cr, 0.05-0.4 V, 0.09-0.6 Mn, less than 0.1 Mo, less than 0.1 Ni, less than 0.2 Cu, less than 0.1 C, less than 0.25 O, less than 0.5 of unavoidable impurities, the balance being iron. A method of forming a sintered component, and component additionally are provided.Type: GrantFiled: December 18, 2008Date of Patent: March 19, 2013Assignee: Hoganas AB (Publ)Inventors: Sven Bengtsson, Anna Larsson
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Patent number: 8378545Abstract: An electrical rotary machine is provided comprising a first stator core section being substantially circular and including a plurality of teeth, a second stator core section being substantially circular and including a plurality of teeth, a coil arranged between the first and second circular stator core sections, and a rotor including a plurality of permanent magnets. The first stator core section, the second stator core section, the coil and the rotor are encircling a common geometric axis, and the plurality of teeth of the first stator core section and the second stator core section are arranged to protrude towards the rotor. Additionally, the teeth of the second stator core section are circumferentially displaced in relation to the teeth of the first stator core section, and the permanent magnets in the rotor are separated in the circumferential direction from each other by axially extending pole sections made from soft magnetic material.Type: GrantFiled: August 24, 2006Date of Patent: February 19, 2013Assignee: Hoganas AB (Publ)Inventors: Alan Jack, Edwin Pinguey, Göran Nord
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Patent number: 8354767Abstract: A permanent magnet machine is provided comprising a stator and a rotor, the rotor being adapted to rotate relative to the stator, the rotor comprising a plurality of permanent magnets separated in the circumferential direction from each other by axially extending rotor pole pieces for concentrating the magnetic flux from the permanent magnets, the stator having a structure that defines axial limits of an air gap between the stator and the rotor for communicating magnetic flux between the stator and the rotor, wherein that at least some of the permanent magnets extend axially outside the axial limits of the air gap as defined by the stator structure.Type: GrantFiled: March 18, 2009Date of Patent: January 15, 2013Assignee: Hoganas AB (Publ.)Inventors: Lars-Olov Pennander, Alan G. Jack, Glynn James Atkinson
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Patent number: 8337761Abstract: A particulate filtration device includes a filter with a feed inlet side for a feed gas and an filtrate outlet for a filtrate, feed gas channels and filtrate channels, and one or more diaphragms between the feed inlet side and the filtrate outlet. Opposite to the feed inlet side a particulate outlet is arranged with a collector compartment attached to the particulate outlet for collecting particulates retained in the feed gas channels.Type: GrantFiled: December 21, 2007Date of Patent: December 25, 2012Assignees: Volvo Technology Corp., Höganäs ABInventors: Lennart Andersson, Jonas Edvardsson, Edward Jobson, Heije Westberg, Per-Olof Larsson, Owe Mars, Jörgen Knuth-Nielsen
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Patent number: 8236420Abstract: A ferromagnetic powder composition is described comprising soft magnetic iron-based core particles, wherein the surface of the core particles is provided with a first inorganic insulating layer and at least one metal-organic layer, located outside the first layer, of a metal-organic compound having the following general formula: (R1[(R1)x(R2)y(MOn-1)]nR1, wherein M is a central atom selected from Si, Ti, Al, or Zr; O is oxygen; R1 is a hydrolysable group; R2 is an organic moiety and wherein at least one R2 contains at least one amino group; wherein n is the number of repeatable units being an integer between 1 and 20; wherein the x is an integer between 0 and 1; wherein y is an integer between 1 and 2; wherein a metallic or semi-metallic particulate compound having a Mohs hardness of less than 3.5 is adhered to at least one metal-organic layer; and wherein the powder composition further comprises a particulate lubricant.Type: GrantFiled: March 18, 2009Date of Patent: August 7, 2012Assignee: Höganäs AB (Publ)Inventors: Björn Skårman, Zhou Ye, Hilmar Vidarsson
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Patent number: 8231702Abstract: An annealed prealloyed water atomised iron-based powder is provided which is suitable for the production of pressed and sintered components having high wear resistance. The iron-based powder comprises 15-30% by weight of Cr, 0.5-5% by weight of each of at least one of Mo, W and V, and 0.5-2%, preferably 0.7-2% and most preferably 1-2% by weight of C. The powder has a matrix comprising less than 10% by weight of Cr, and comprises large chromium carbides. A method for production of the iron-based powder also is provided.Type: GrantFiled: September 20, 2007Date of Patent: July 31, 2012Assignee: Hoganas AB (Publ)Inventors: Ola Bergman, Paul Dudfield Nurthen
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Patent number: 8187394Abstract: A powder magnetic core is provided for operating at high frequencies that is obtained by pressure forming an iron-based magnetic powder covered with an insulation film, which has a specific resistance more than 1000, preferably more than 2000, and most preferably more than 3000 ??m, and a saturation magnetic flux density B above 1.5, preferably above 1.7, and most preferably above 1.9 (T). A method for the preparation of such cores as well as a powder which is suitable for the preparation also are provided.Type: GrantFiled: December 6, 2007Date of Patent: May 29, 2012Assignee: Hoganas ABInventors: Zhou Ye, Björn Skårman
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Patent number: 8110020Abstract: An annealed pre-alloyed water atomised iron-based powder suitable for the production of pressed and sintered components having high wear resistance is provided. The iron-based powder comprises 10-below 18% by weight of Cr, 0.5-5% by weight of each of at least one of Mo, W, V and Nb, and 0.5-2%, preferably 0.7-2% and most preferably 1-2% by weight of C. The powder has a matrix comprising less than 10% by weight of Cr, and comprises large M23C6-type carbides in combination with M7C3-type carbides. A method for production of the iron-based powder, a method for producing a pressed and sintered component having high wear resistance, and a component having high wear resistance are provided.Type: GrantFiled: September 24, 2008Date of Patent: February 7, 2012Assignee: Höganäs AB (PUBL)Inventors: Ola Bergman, Paul Dudfield Nurthen
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Patent number: 8110959Abstract: A method for producing a core and a method for producing an electrical machine. Said core has a body of soft magnetic material having a plurality of teeth and at least one magnetic flux cross section area enlarging element being made from a composite of a soft magnetic powder and a binder, said magnetic flux area enlarging element being arranged onto a tooth of said body.Type: GrantFiled: May 4, 2005Date of Patent: February 7, 2012Assignee: Höganäs ABInventors: Lars Hultman, Göran Nord, Mats Alaküla
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Patent number: 8092615Abstract: The invention concerns powder compositions consisting of electrically insulated particles of a soft magnetic material of an iron or iron-based powder and 0.1-2% by weight of a lubricant selected from the group consisting of fatty acid amides having 14-22 C atoms. Optionally a thermoplastic binder such as polyphenylene sulphide may be included in the composition. The invention also concerns a method for the preparation of soft magnetic composite components.Type: GrantFiled: January 22, 2009Date of Patent: January 10, 2012Assignee: Höganäs ABInventors: Lisa Kjellén, Åsa Ahlin, Lars Hultman, Ola Andersson
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Patent number: 8075710Abstract: A process for the manufacture of soft magnetic composite components is provided including the steps of: die compacting a powder composition including a mixture of soft magnetic, iron or iron-based powder, core particles of which are surrounded by an electrically insulating, inorganic coating, and an organic lubricant in an amount of 0.05 to 1.5% by weight of the composition, the organic lubricant being free from metal and having a temperature of vaporization less than the decomposition temperature of the coating; ejecting the compacted body from the die; heating the compacted body in an inert atmosphere to a temperature above the vaporization temperature of the lubricant and below the decomposition temperature of the inorganic coating for removing the lubricant from the compacted body, and subjecting the body obtained after heating the compacted body in an inert atmosphere to heat treatment at a temperature between 300 and 600 in water vapor.Type: GrantFiled: June 15, 2006Date of Patent: December 13, 2011Assignee: Höganäs ABInventors: Björn Skårman, Zhou Ye, Patricia Jansson
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Patent number: 8052806Abstract: A powder magnetic core is provided for operating at high frequencies that is obtained by pressure forming an iron-based magnetic powder covered with an insulation film, which has a specific resistance more than 1000, preferably more than 2000, and most preferably more than 3000 ??m, and a saturation magnetic flux density B above 1.5, preferably above 1.7, and most preferably above 1.9 (T). A method for the preparation of such cores as well as a powder which is suitable for the preparation also are provided.Type: GrantFiled: December 6, 2007Date of Patent: November 8, 2011Assignee: Höganäs ABInventors: Zhou Ye, Björn Skårman
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Patent number: 7993429Abstract: An iron-based powder metallurgical composition is provided comprising an iron or iron-based powder and a particulate composite lubricant, the composite lubricant comprising particles having a core comprising a solid organic lubricant having fine carbon particles adhered thereon. A particulate composite lubricant and a method for producing the same also are provided.Type: GrantFiled: December 6, 2006Date of Patent: August 9, 2011Assignee: Höganäs AB (PUBL)Inventors: Åsa Ahlin, Anna Ahlquist, Per-Olof Larsson, Naghi Solimnjad