Abstract: A powder metal tooth part and a method of producing a toothed sintered metal part by uniaxially compacting an iron or iron-based powder having coarse particles in a single compaction step, subjecting the part to sintering, and subjecting the part to a surface densifying process.
Type:
Grant
Filed:
April 21, 2005
Date of Patent:
July 1, 2008
Assignee:
Hoganas AB
Inventors:
Paul Skoglund, Mikhail Kejzelman, Senad Dizdar
Abstract: The invention concerns a powder metallurgical composition comprising a major amount of an iron-based metal powder and a minor amount of carbon black. The amount of carbon black is between 0.001 and 0.2% by weight, preferably between 0.01 to 0.1% by weight.
Abstract: The invention concerns a sintered metal part which has a densified surface and sintered density of at least 7.35 g/cm3 and a core structure distinguished by a pore structure obtained by single pressing to at least 7.35 g/cm3 and single sintering of a mixture of a coarse iron or iron-based powder and optional additives.
Type:
Grant
Filed:
April 19, 2005
Date of Patent:
June 10, 2008
Assignee:
Höganäs AB
Inventors:
Paul Skoglund, Mikhail Kejzelman, Anders Bergmark
Abstract: A linear motor comprising a stator core and/or a mover. The stator core of said linear motor comprising an inner perimeter, an outer perimeter essentially encircling the inner perimeter, a first and a second tooth being arranged along one of the inner perimeter or the outer perimeter, a slot for receiving a stator coil, said slot being a cavity arranged within the stator core, wherein said stator core is divided into a first stator part and a second stator part, said first stator part including the first tooth, being arranged to partially define the slot, and being made of soft magnetic powder, and said second stator part including the second tooth, being arranged to partially define the slot, and being made of soft magnetic powder.
Type:
Grant
Filed:
March 5, 2004
Date of Patent:
May 27, 2008
Assignee:
Höganäs AB
Inventors:
Alan Jack, Lars-Olov Pennander, Philip George Dickinson
Abstract: The present invention relates to a wear resistant iron-based powder, suitable for the production of pressed and sintered components, comprising 10-20% by weight of Cr, 0.5-5% by weight of Mo and 1-2% by weight of C. The powder is characterised in that it includes pre-alloyed water atomised iron-based powder particles and chromium carbide particles diffusion bonded onto said pre-alloyed powder particles. The invention also relates to a method of producing this powder.
Abstract: The invention concerns a new pre alloyed steel powder comprising in addition to iron and inevitable impurities, by wt %, 1.3-1.7% by weight of Cr, 0.15-0.3% by weight of Mo, 0.09-0.3% by weight of Mn, not larger than 0.01 by weight of C, not larger than 0.25% of O.
Abstract: The invention concerns a method of controlling the dimensional change to a predetermined value including the steps of providing a first powder (A) consisting of an iron based powder (1) and copper in the form of elemental copper (2), or copper diffusion-bonded to the iron-based powder (3); providing a second powder (B) consisting of the iron-based powder (1) and a pre-alloyed iron-copper powder (4); mixing the first and second powder mixtures (A) and (B) in proportions resulting in the desired dimensional change adding graphite and lubricant and optionally hard phase materials and other alloying elements to the obtained mixture; compacting the obtained mixture; and sintering the compacted body.
Abstract: The invention concerns a method of preparing products having a sintered density of above 7.3 g/cm3. This method comprises the steps of subjecting a water-atomised, stainless steel powder to HVC compaction with an uniaxial pressure movement with a ram speed of at least 2 m/s, and sintering the green body.
Type:
Grant
Filed:
June 12, 2002
Date of Patent:
December 25, 2007
Assignee:
Höganäs AB
Inventors:
Anders Bergkvist, Sven Allroth, Paul Skoglund
Abstract: The present invention concerns a powder metal composition for producing powder metal components comprising a Co-based pre-alloyed powder, with irregularly shaped particles comprising at least 15% by weight Cr and less than 0.3% by weight C, admixed with graphite. The invention also concerns a method for producing PM components by pressing of articles to shape from the powder metal composition according to the invention and sintering them.
Abstract: The invention concerns an improved segregation-resistant and dust-resistant metallurgical composition for making compacted parts, comprising at least about 80 percent by weight of an iron or iron-based powder; at least one alloying powder; and (c) about 0.05 to about 2 percent by weight of a binding/lubricating combination of polyethylene wax and ethylene bis-stearamide, the polyethylene wax having a weight average molecular weight below about 1000 and a melting point below that of ethylene bis-stearamide, and being present in amount between 10 and 90% by weight of the binding/lubricating combination.
Type:
Grant
Filed:
December 16, 2004
Date of Patent:
August 14, 2007
Assignee:
Höganäs AB
Inventors:
Mats Larsson, Åsa Ahlin, Maria Ramstedt, Hilmar Vidarsson
Abstract: The present invention concerns a metal powder composition for the powder metal industry, wherein the metal powder is selected from the group consisting of an atomized iron-based powder or a sponge iron powder, and a lubricant composition comprising glyceryl stearate.
Abstract: A stator core for an electrical machine and a method for producing the same. Said stator core comprising a core back and a plurality of teeth arranged circumferentially at the core back and extending radially there from. The core back being made of at least one sheet of electrically insulated soft magnetic material arranged as a spiral. Said method comprising the acts of winding a sheet of electrically insulated soft magnetic material into a spiral in order to form a core back and attaching a plurality of teeth to the core back so that the teeth are circumferentially separated and extends radially from the core back.
Abstract: The invention concerns a powder composition including an iron or iron based powder and a lubricating amount of an alkylalkoxy or polyetheralkoxy silane, wherein the alkyl or polyether group has between 8 and 30 carbon atoms and the alkoxi group includes 1-3 carbon atoms.
Type:
Grant
Filed:
October 22, 2003
Date of Patent:
July 3, 2007
Assignee:
Höganäs AB
Inventors:
Mikhail Kejzelman, Paul Skoglund, Hilmar Vidarsson, Per Knutsson
Abstract: A method for densification of the surface layer of an optionally sintered powder metal component comprising the steps of decarburizing the surface layer for softening the surface layer of the component, and densifying the surface layer of the component.
Type:
Grant
Filed:
June 25, 2001
Date of Patent:
January 30, 2007
Assignee:
Höganäs AB
Inventors:
Sven Bengtsson, Yang Yu, Martin Svensson
Abstract: The present invention concerns a new ferromagnetic powder composition comprising soft magnetic iron-based core particles wherein the surface of the core particles are surrounded by an insulating inorganic coating, and a lubricating amount of a compound selected from the group consisting of silanes, titanates, aluminates, zirconates, or mixtures thereof. The invention also concerns a process for the preparation of soft magnetic composite materials using the new powder composition.
Type:
Grant
Filed:
December 23, 2003
Date of Patent:
December 26, 2006
Assignee:
Höganäs AB
Inventors:
Mikhail Kejzelman, Paul Skoglund, Ola Andersson, Per Knutsson, Hilmar Vidarsson, Björn Skårman
Abstract: An essentially ring shaped core back for an electrical machine comprising a plurality of stacked, ring shaped sheets of soft magnetic material, a barrier of electrical resistance arranged between two adjacent sheets of soft magnetic material for reducing effects of eddy currents. At least each sheet of soft magnetic material in a subset of said plurality of stacked, ring shaped sheets of soft magnetic material includes a plurality of circumferentially arranged tooth openings that are extending axially through each sheet in said subset of said plurality of stacked, ring shaped sheets of soft magnetic material, additionally, each sheet of said subset of said plurality of stacked, ring shaped sheets of soft magnetic material includes a first inner closing portion and a second inner closing portion that are arranged between each tooth opening and an inner perimeter of said ring shaped sheet of soft magnetic material.
Type:
Grant
Filed:
April 14, 2004
Date of Patent:
June 20, 2006
Assignee:
Höganäs AB
Inventors:
Alan Jack, Barry Mecrow, Philip George Dickinson, Mats Persson, Chris Manning
Abstract: The invention concerns a new pre alloyed steel powder comprising in addition to iron and inevitable impurities, by wt %, 1.3-1.7% by weight of Cr, 0.15-0.3% by weight of Mo, 0.09-0.3% by weight of Mn, not larger than 0.01 by weight of C, not larger than 0.25% of O.
Abstract: The present invention concerns a method of improving the properties of powder metallurgically produced SMC compacted body consisting of a soft magnetic material of insulated powder particles and a lubricant, to a stress relieving heat treatment in a furnace until the component has reached a temperature of at least 400° C. in an oxygen containing atmosphere having a CO content is less than 0.25% by volume.
Type:
Grant
Filed:
February 14, 2003
Date of Patent:
January 24, 2006
Assignee:
Höganäs AB
Inventors:
Ye Zhou, Per-Olof Larsson, Henrik Andersson, Lars Hultman
Abstract: The invention concerns a method of preparing an iron-based powder comprising the steps of mixing and heating an iron-based powder, at least one oligomer amide type lubricant, at least one fatty acid and optionally one or more additives to a temperature above the melting point of the lubricant and subsequently cooling the obtained mixture. The invention also comprises the mixture of the iron-based powder, the oligomer amide type lubricant and the fatty acid.
Abstract: A stator or a rotor for an electrical machine comprises a plurality of circumferentially separated, radially extending teeth, wherein each tooth having a single winding and is provided with an axially and radially extending reluctance barrier to increase the reluctance of each tooth regarding propagation of a magnetic field not interacting with the winding of said tooth.
Type:
Grant
Filed:
December 13, 2000
Date of Patent:
February 1, 2005
Assignee:
Höganäs AB
Inventors:
Alan G. Jack, Barrie Mecrow, Öystein Krogen