Abstract: A linear motor comprising a stator core and/or a mover. The stator core of said linear motor comprising an inner perimeter, an outer perimeter essentially encircling the inner perimeter, a first and a second tooth being arranged along one of the inner perimeter or the outer perimeter, a slot for receiving a stator coil, said slot being a cavity arranged within the stator core, wherein said stator core is divided into a first stator part and a second stator part, said first stator part including the first tooth, being arranged to partially define the slot, and being made of soft magnetic powder, and said second stator part including the second tooth, being arranged to partially define the slot, and being made of soft magnetic powder.

Abstract: A stator (1) for an electrical induction machine comprises at least two stator sections (2, 3) at two different axial positions, each section having a plurality of circumferentially separated, radially extending teeth (6, 7) and each tooth having a single winding. The stator sections are mutually phase-shifted so as to reduce the effect of other harmonics than the working harmonics. In a stator having two separated stator sections, these are physically phase-shifted by 180° electrical±an angle related to skew, and then have their electrical supplies also shifted by 180° electrical.

Abstract: An essentially ring shaped core back for an electrical machine comprising a plurality of stacked, ring shaped sheets of soft magnetic material, a barrier of electrical resistance arranged between two adjacent sheets of soft magnetic material for reducing effects of eddy currents. At least each sheet of soft magnetic material in a subset of said plurality of stacked, ring shaped sheets of soft magnetic material includes a plurality of circumferentially arranged tooth openings that are extending axially through each sheet in said subset of said plurality of stacked, ring shaped sheets of soft magnetic material, additionally, each sheet of said subset of said plurality of stacked, ring shaped sheets of soft magnetic material includes a first inner closing portion and a second inner closing portion that are arranged between each tooth opening and an inner perimeter of said ring shaped sheet of soft magnetic material.

Abstract: Methods for applying thermal coatings on substrates using a diffusion alloyed metal powder are provided. The powder comprises pre-alloyed iron base powder particles having molybdenum particles diffusion alloyed to the base powder particles.

Abstract: A powder box, an arrangement for a powder box comprising an insert and a method for filling powder into a cavity formed in a die. Gas is supplied to a powder box, which is movable toward and away from a position just above the cavity. The gas is supplied through a permeable plate, which is arranged on at least one insert and which faces the interior of the powder box, so that particles of the powder in the powder box are movable relative to each other. The fluidisation of the powder shortens the filling time and results in an even particle size distribution in the cavity.

Abstract: The invention concerns a composition for warm compaction comprising a composition comprising a water-atomised standard stainless steel powder including, in addition to iron and 10-30% by weight of chromium, optional alloying elements and inevitable impurities, 0.8%-2.0% by weight of a warm compaction lubricant.

Abstract: The invention concerns a process permitting the preparation of a new powder, which as such or further processed is useful within a wide variety of different fields and which has magnetic and electric properties. The powder includes at least 0.5% by weight of iron containing silicate and at least 10% by weight of metallic iron and/or alloyed iron and is prepared by a process comprising the steps of mixing an iron containing powder and a silicon containing powder; and reducing the obtained mixture at a temperature above about 450° C.

Abstract: An armature segment of an electrical machine includes a coil and a core section. A method of producing such a segment comprises the steps of tightly winding the coil, providing a compaction die having a cavity for shaping the tightly wound coil, introducing the tightly wound coil into the compaction die and compacting the coil therein so as to reduce the volume occupied by the coil, providing a compression-moulding die having a moulding cavity, positioning the compacted coil in the moulding cavity of the compression die, filling the moulding cavity with insulated ferromagnetic particles, and compressing the insulated ferromagnetic particles in the moulding cavity so as to form the armature segment as a single-piece unit including the core section and the compacted coil.

Abstract: The invention concerns a method of improving the dynamic properties of compacted and sintered products having a density between 6.8 and 7.6 g/cm3, preferably between 7.0 and 7.4 g/cm3. According to this method an iron based powder, graphite and a solid particular lubricant having a vaporizing temperature less the sintering temperature, preferably less than about 800° C. is compacted and sintered and the maximum particle size of the lubricant is selected so that the largest pores of a compacted and sintered product prepared from the composition are equal to or less than the largest pores obtained in a compacted and sintered product prepared from the composition without lubricant. The invention also concerns composition of an iron based powder, graphite and a solid particular lubricant having a vaporizing temperature less the sintering temperature, preferably less than about 800° C. and a maximum particle size less than about 0.

Abstract: This invention relates to a lubricant for metallurgical powder compositions. According to the invention, the lubricant contains a polyolefine-based polymer, which has a weight-average molecular weight Mw of 500-10000. The invention further concerns a metal-powder composition containing the lubricant, method for making sintered products by using the lubricant, and use of the same in cold and warm compaction.

Abstract: The invention concerns an iron powder characterised by spherical form and a porous structure throughout. The powder particles have an average particle diameter between 10 and 300 &mgr;m, a specific surface area of at least 100 m2/kg, a flowability of at least 35 s/50 g, a reactivity of less than 5 minutes and an apparent density lower than about 4 g/cm3. The iron powder is prepared by subjecting a dry powder of essentially spherical iron-containing agglomerates to a heat treatment in a reducing atmosphere at a temperature and time sufficient for obtaining particles essentially consisting of metallic iron and having a porous structure throughout. The obtained particles may then be subjected to sintering at a time and temperature sufficient for obtaining the required strength.

Abstract: The invention concerns a metal powder composition for warm compaction comprising an iron-based powder and lubricant powder consisting of a polycarboxylic acid amide wax having a melting point peak in the range of 180° to 210° C.

Abstract: The invention concerns a process for the preparation of an insulated soft magnetic powder comprising the steps of mixing particles of a soft magnetic iron base powder with an acidic, aqueous insulating-layer forming solution, in which MgO has been dissolved; and drying the obtained mixture to obtain an electrically insulating Mg containing layer on the particle surfaces. The invention also concerns the powder per se as well as compressed soft magnetic powder cores prepared from the powder.

Abstract: The present invention concerns a method of preparing PM products by high velocity compaction of iron or iron-based powers having irregular powder particles.

Abstract: The invention concerns new lubricants comprising a combination of a polyethylene oxide and an oligomer amide and an improved metallurgical powder composition comprising a major amount of an iron-based powder and a minor amount of this new lubricant. Furthermore, the invention concerns a method requiring low ejection force and low ejection energy for producing green products having high green strength. The method comprises the steps of mixing an iron-based powder and optional additives with the new lubricant and compacting the obtained powder composition.

Abstract: The invention concerns a method of preparing high density compacts for soft magnetic applications comprising the steps of subjecting an iron or iron-based soft magnetic powder the particles of which are electrically insulated to compaction in an uniaxial pressure operation with a ram speed of at least 2 m/s.

Abstract: This invention relates to a metal powder composition for warm compaction. According to the invention, the invention comprises metal powder, graphite, optional binding agent, optional alloying elements and a lubricant essentially consisting of ethylene-bis-stearamide, whereby the mixture before warm compaction has been subjected to treatment with an organic solvent. The invention further relates to a method for making sintered products, whereby an organic solvent is added during the mixing of the metal powder composition and is evaporated before warm compaction.

Abstract: The invention concerns a process for the preparation of soft magnetic composite products comprising the steps of providing particles of an iron based soft magnetic material with an electrically insulating layer; optionally mixing the dry powder with a lubricant; compacting the powder and heating the obtained component at an elevated temperature in the presence of water vapour. The invention also comprises the iron powder compact subjected to this treatment.

Abstract: A stator core for an electrical machine includes an annular yoke and a plurality of teeth spaced circumferentially on the annular yoke and extending radially therefrom, the spaces between the teeth defining circumferentially spaced winding slots. The teeth are formed as separate components from a soft magnetic powder material. Each tooth has non-decreasing cross-sectional dimensions in a direction towards a distal tip along a length of the tooth corresponding to a winding slot, and has the same or smaller cross-sectional dimensions along a proximal end of the tooth. Thereby, the tooth may be assembled with a core-back section of the annular yoke and is able to receive a coil before the assembling with the yoke.

Abstract: The present invention concerns powder compositions including iron-containing powders, additives, lubricant and flow agents. The powder compositions essentially consist of iron-containing particles having additive particles bonded thereto by a molten and subsequently solidified lubricant for the formation of aggregate particles and from about 0.005 to about 2 percent by weight of a flow agent having a particle size below 200 nanometers.