Patents Assigned to IPG Photonics Corporation
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Patent number: 10216063Abstract: Systems and methods for spectrally broadening seed pulses with a single pass laser amplifier are disclosed. A bulk TM:II-VI polycrystalline material with combined gain and nonlinear characteristic provides passive (cold) spectral broadening of high power seed pulses. Continuous pumping provides more significant spectral broadening. In particular, pulsed pumping of TM:II-VI polycrystalline material (e.g. Cr2+:ZnS, Cr2+:ZnSe, and Cr2+:CdSe) is shown to provide significant spectral broadening to the super continuum generation SCG level. Pulse picking, pump sources, master oscillators and various optical components are described.Type: GrantFiled: September 30, 2016Date of Patent: February 26, 2019Assignee: IPG PHOTONICS CORPORATIONInventors: Sergey Vasilyev, Igor Moskalev, Michael Mirov, Valentin Gapontsev
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Patent number: 10209604Abstract: A frequency converter for converting a single mode input beam at a fundamental frequency to an output beam at a converted frequency is configured with a plurality of spaced optical components defining a resonant cavity. The optical components shape the input beam with at least one beam waist in the cavity. The frequency converter further includes a non-linear crystal located within the cavity in either a divergent beam with a Rayleigh range smaller than a cavity round trip length so that a center of the crystal is spaced from the beam waist along a beam path, or in a collimated beam with a Rayleigh range greater than the cavity round trip length.Type: GrantFiled: April 15, 2015Date of Patent: February 19, 2019Assignee: IPG PHOTONICS CORPORATIONInventors: Alexey Avdokhin, Oleksiy Andrusyak
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Patent number: 10211600Abstract: The present invention provides a rotating chalcogenide gain media ring to provide un-precedented power generation with minimal thermal lensing for CW lasing in the mid-IR spectrum.Type: GrantFiled: March 23, 2016Date of Patent: February 19, 2019Assignee: IPG PHOTONICS CORPORATIONInventor: Igor Moskalev
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Patent number: 10201878Abstract: A laser cutting head includes a controllable collimator with movable collimator lenses for controlling beam diameter and/or focal point location. The laser cutting head may be used in a laser cutting system with a control system for controlling the position of the movable collimator lenses. The lenses may be moved, for example, to adjust the beam spot size for cutting different types of material or material thicknesses. The lenses may also be moved to adjust a focal point back to the workpiece after changing the distance of the laser cutting head relative to the workpiece.Type: GrantFiled: June 20, 2016Date of Patent: February 12, 2019Assignee: IPG Photonics CorporationInventors: Yuri Grapov, Felix Stukalin, Nikhit Nair
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Publication number: 20190039172Abstract: A laser alignment system is used to align an output fiber with a fiber laser, for example, when coupling a feeding fiber to a process fiber using a beam coupler or switch. The alignment system includes a laser alignment apparatus that is coupled at a first end to the output fiber and at a second end to a beam dump/power meter. The alignment apparatus defines a light passage and a light capture chamber along the light passage. When light is not aligned into the core of the output fiber, at least a portion of the light passing out of the output fiber will be captured by the light capture chamber and detected by a photodetector in optical communication with the light capture chamber. By monitoring the readings of the photodetector, the output fiber may be properly aligned with the laser light from the fiber laser.Type: ApplicationFiled: February 10, 2017Publication date: February 7, 2019Applicant: IPG Photonics CorporationInventor: Yuri Grapov
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Patent number: 10193296Abstract: A pulsed fiber generator is configured with a unidirectional ring waveguide configured to emit a train of pulses. The ring waveguide includes multiple fiber amplifiers, chirping fiber components coupled to respective outputs of first and second fiber amplifiers, and multiple spectral filters coupled to respective outputs of the chirping components. The filters have respective spectral band passes centered around different central wavelengths so as to provide leakage of light along the ring cavity in response to nonlinear processes induced in the ring cavity. The pulse generator operates at a preliminary stage during which it is configured to develop a pitch to a signal, and at a steady stage during which it is configured to output a train of pulses through an output coupler at most once per a single round trip of the signal.Type: GrantFiled: December 15, 2015Date of Patent: January 29, 2019Assignee: IPG PHOTONICS CORPORATIONInventors: Igor Samartsev, Andrey Bordenyuk
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Patent number: 10170886Abstract: An RGB light source for a luminaire projector system includes Red, Green and Blue lasers each outputting a randomly polarized (RP) single mode (SM) light with at least a 4 nm spectral linewidth. The Green laser has a MOPFA-structured pump which outputs a pulsed pump beam at a fundamental wavelength in a 1 ?m wavelength range and further includes a SHG. The SHG includes an LBO nonlinear crystal receiving the pulsed pump beam and outputting a train of pulses of BB Green light. The Red laser is configured with a QCW fiber laser pump and a frequency converter with an LBO nonlinear crystal outputting a train of pulses of red light in a 6xx nm wavelength range.Type: GrantFiled: September 16, 2015Date of Patent: January 1, 2019Assignee: IPG PHOTONICS CORPORATIONInventors: Manuel Leonardo, Igor Samartsev, Alexey Avdokhin, Gregory Keaton
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Publication number: 20180369964Abstract: A laser cutting head with movable mirrors may be used to move a beam, for example, to provide beam alignment and/or to provide different wobble patterns for cutting with different kerf widths. The laser cutting head includes a cutting nozzle for directing the laser beam together with a gas to a workpiece for cutting. The movable mirrors provide a wobbling movement of the beam within a relatively small field of view, for example, within an aperture of the cutting nozzle. The movable mirrors may be galvanometer mirrors that are controllable by a control system including a galvo controller. The control system may also be used to control the fiber laser, for example, in response to the position of the beams relative to the workpiece and/or a sensed condition in the cutting head such as a thermal condition proximate one of the mirrors.Type: ApplicationFiled: February 13, 2017Publication date: December 27, 2018Applicant: IPG Photonics CorporationInventors: Yuri Grapov, Kris Pruyn, Felix Stukalin, Erik Hinrichsen
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Patent number: 10130450Abstract: A laser induced thermo-acoustical system has a waveguide for propagating laser radiation to an absorbing layer of a tip. The tip has an absorbing layer serving to absorb the laser radiation propagating through the waveguide. The absorbing layer has such an absorption coefficient that upon absorbing the laser radiation the absorbing layer heats up to boil a quantity of a liquid when the tip is surrounded by the liquid. A laser induced thermo-acoustical method calls for providing a waveguide for propagating laser radiation to the absorbing layer of the tip to be at least partially absorbed by the absorbing layer and to boil a quantity of the liquid surrounding the tip and generating the stream of liquid. The laser induced thermo-acoustical streaming of the liquid is used, in particular, for the treatment of a root canal and periodontal pockets.Type: GrantFiled: May 14, 2014Date of Patent: November 20, 2018Assignee: IPG Photonics CorporationInventors: Gregory B. Altshuler, Andrei V. Belikov, Alexei V. Skrypnik
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Patent number: 10124410Abstract: Methods and systems are provided for using optical interferometry in the context of material modification processes such as surgical laser, sintering, and welding applications. An imaging optical source that produces imaging light. A feedback controller controls at least one processing parameter of the material modification process based on an interferometry output generated using the imaging light. A method of processing interferograms is provided based on homodyne filtering. A method of generating a record of a material modification process using an interferometry output is provided.Type: GrantFiled: January 18, 2017Date of Patent: November 13, 2018Assignee: IPG Photonics CorporationInventors: Jordan Kanko, Paul J.L. Webster, James M. Fraser, Victor X.D. Yang
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Publication number: 20180297117Abstract: Methods and systems are provided for using optical interferometry in the context of material modification processes such as surgical laser, sintering, and welding applications. An imaging optical source that produces imaging light. A feedback controller controls at least one processing parameter of the material modification process based on an interferometry output generated using the imaging light. A method of processing interferograms is provided based on homodyne filtering. A method of generating a record of a material modification process using an interferometry output is provided.Type: ApplicationFiled: June 13, 2018Publication date: October 18, 2018Applicant: IPG Photonics CorporationInventors: Jordan Kanko, Paul J.L. Webster, James M. Fraser
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Patent number: 10082632Abstract: A delivery system extends from a laser radiation source for connecting to a medical device that utilizes the laser radiation for medical treatment. The delivery system comprises an optical fiber connecting to a male launch connecter. The male launch connector having a body portion with the optical fiber fixed or constrained therein and the optical fiber terminating at a male ferrule with a forward directed fiber facet, the male ferrule may be cantilevered within the body portion by the optical fiber line providing freedom of movement of the male ferrule. The launch connector engages a receiving connector on the medical device first with mechanical connection portions and then more finely aligning optical connection portions by the male ferrule self aligning in a female ferrule with cooperating tapered surfaces. The male portion may fully seat in the female portion with cooperating cylindrical surfaces.Type: GrantFiled: March 31, 2017Date of Patent: September 25, 2018Assignee: IPG Photonics CorporationInventors: Gregory Altshuler, Christopher Gaal, Valery Kozlov
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Patent number: 10008819Abstract: A broad line red light generator is configured with a single mode (SM) pulsed ytterbium (“Yb”) fiber laser pump source outputting pump light in a fundamental mode (“FM”) at a pump wavelength which is selected from a 1030-1120 nm wavelength range. The disclosed generator further includes a SM fiber Raman converter spliced to an output of the Yb fiber laser pump source. The Raman converter induces an “n” order frequency Stokes shift of the pump light to output the pump light at a Raman-shifted wavelength within 1220 and 1300 nm wavelength range with a broad spectral line of at least 10 nm. The disclosed light generator further has a single pass second harmonic generator (“SHG”) with a lithium triborate (“LBO”) nonlinear optical crystal having a spectral acceptance linewidth which is sufficient to cover the broad spectral line of the pump light. The SHG generates a SM pulsed broad-line red light with a broad spectral line of at least 4 nm.Type: GrantFiled: September 16, 2015Date of Patent: June 26, 2018Assignee: IPG PHOTONICS CORPORATIONInventors: Manuel Leonardo, Igor Samartsev, Alexey Avdokhin, Gregory Keaton
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Patent number: 9956646Abstract: Multiple-beam laser processing may be performed on a workpiece using at least first and second laser beams with different characteristics (e.g., wavelengths and/or pulse durations). In some applications, an assist laser beam is directed at a target location on or within the workpiece to modify a property of the non-absorptive material. A process laser beam is directed at the target location and is coupled into absorption centers formed in the non-absorptive material to complete processing of the non-absorptive material. Multiple-beam laser processing may be used, for example, to drill holes in a substrate made of alumina or other transparent ceramics. In other applications, multiple-beam laser processing may be used in melting applications such as micro-welding, soldering, and forming laser fired contacts. In these applications, the assist laser beam may be used to modify a property of the material or to change the geometry of the parts.Type: GrantFiled: February 27, 2015Date of Patent: May 1, 2018Assignee: IPG Photonics CorporationInventors: Marco Mendes, Jeffrey P. Sercel, Rouzbeh Sarrafi, Xiangyang Song, Joshua Schoenly, Roy Van Gemert, Cristian Porneala
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Patent number: 9941120Abstract: The inventive system for crystallizing an amorphous silicon (a-Si) film is configured with a quasi-continuous wave fiber laser source operative to emit a film irradiating pulsed beam. The fiber laser source is operative to emit a plurality of non-repetitive pulses incident on the a-Si. In particular, the fiber laser is operative to emit multiple discrete packets of film irradiating light at a burst repetition rate (BRR), and a plurality of pulses within each packet emitted at a pulse repetition rate (PRR) which is higher than the BRR. The pulse energy, pulse duration of each pulse and the PRR are controlled so that each packet has a desired packet temporal power profile (W/cm2) and packet energy sufficient to provide transformation of a-Si to polysilicon (p-Si) at each location of the film which is exposed to at least one packets.Type: GrantFiled: July 2, 2015Date of Patent: April 10, 2018Assignee: IPG PHOTONICS CORPORATIONInventors: Alexey Avdokhin, Yuri Erokhin, Manuel Leonardo, Alexander Limanov, Igor Samartsev, Michael von Dadelszen
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Patent number: 9935422Abstract: A multi-layer laser diode mount is configured with a submount made from thermo- and electro-conductive material. One of the opposite surfaces of the submount supports a laser diode. The other surface of the submount faces and is spaced from a heatsink. The submount and heatsink are configured with respective thermal expansion coefficients (“TEC”) which are different from one another. The opposite surfaces of the submount are electroplated with respective metal layers one of which is bonded to a soft solder layer. In one aspect of the disclosure, the mount is further configured with a spacer having the same TEC as that of the submount and bonded to the soft solder layer. A layer of hard solder bonds the spacer and heatsink to one another. In a further aspect of the disclosure, the electroplated metal layer in contact with the other surface of the submount is hundred- or more micron thick. The soft solder is directly bonded to the heatsink.Type: GrantFiled: September 30, 2016Date of Patent: April 3, 2018Assignee: IPG PHOTONICS CORPORATIONInventors: Alexey Komissarov, Dmitriy Miftakhutdinov, Pavel Trubenko, Igor Berishev, Nikolai Strougov
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Patent number: 9921168Abstract: The disclosure is a method and system for monitoring the condition of an optical protective component in a laser system associated with a data processor. In one embodiment, the method begins with directing light from the process head of a laser through the optical protective component onto a workpiece. A return light via the workpiece causes light signals coupled through the protective component and into to a fiber which extends proximate the protective component and thereafter flexibly to a sensor. The sensed signals allow monitoring the condition of the protective component during use. The method and system is operative for use with optical protective elements downstream of the process head.Type: GrantFiled: May 17, 2013Date of Patent: March 20, 2018Assignee: IPG PHOTONICS CORPORATIONInventors: Valentin Gapontsev, Yuri Grapov, Michael Digiantommaso
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Patent number: 9912114Abstract: An extra cavity harmonic generator system may produce a round, non-astigmatic third harmonic output beam from a nominally round, non-astigmatic, diffraction limited input fundamental beam. The system may include a second harmonic generation crystal. An input fundamental beam size is expanded in a non-walkoff direction for the SHG crystal at the SHG crystal input face. A higher harmonic generation crystal has an output face oriented at an oblique angle of incidence in a non-walkoff direction for the HHG crystal such that an output higher harmonic beam size is contracted in this direction. Expansion of the input fundamental beam at the SHG crystal input face exceeds reduction of third harmonic beam at the HHG crystal output face.Type: GrantFiled: March 13, 2014Date of Patent: March 6, 2018Assignee: IPG Photonics CorporationInventors: Manuel J. Leonardo, Mark A. Arbore, Gregory L. Keaton
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Patent number: 9882341Abstract: A high power fiber laser system is configured with a pump cascade and a laser cascade. The pump cascade includes a fiber amplifier provided with a MM core which is doped with ions of rare-earth element including either Er or Yb/Er. The MM core of fiber amplifier is configured with a double bottleneck-shaped cross section. The laser cascade has a fiber laser configured with a core which is doped with Tm ions. The pump light generated by the amplifier is coupled into the upstream end of the Tm laser.Type: GrantFiled: May 3, 2011Date of Patent: January 30, 2018Assignee: IPG PHOTONICS CORPORATIONInventors: Valentin Gapontsev, Fedor Shcherbina, Andrey Mashkin
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Patent number: 9851570Abstract: An optical output coupler includes an uncoated plano-concave lens having a planar side and a concave side. An optical axis of the plano-concave lens is tilted at or near a Brewster angle relative to a beam axis. A first optical element is configured to focus a beam of radiation emerging from the planar side of the plano-concave lens along a first axis that is perpendicular to the beam axis. The first optical element is disposed between the planar side of the plano-concave lens and a second optical element. The second optical element is configured to focus a beam of radiation emerging from the planar side of the plano-concave lens along a second axis that is perpendicular to the beam axis, wherein the second axis is different from the first axis.Type: GrantFiled: March 15, 2017Date of Patent: December 26, 2017Assignee: IPG PHOTONICS CORPORATIONInventors: Michael von Dadelszen, Jeffery D. Kmetec