Patents Assigned to Juki Corporation
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Patent number: 10822730Abstract: A spool rest is provided in a thread standing device of a sewing machine so as to hold a thread spool to be attachable and detachable by inserting a support installed to protrude from a thread standing base, in a cylinder portion formed at a center of the thread spool around which a sewing thread to be fed to the sewing machine is wound, the spool rest is a polygonal plate installed on the thread standing base and includes a through-hole that the support provided at a center portion of a placement surface for placing the thread spool penetrates, and a thread passing groove is formed from the center portion of the placement surface toward an outer edge portion.Type: GrantFiled: May 9, 2019Date of Patent: November 3, 2020Assignee: JUKI CORPORATIONInventors: Masaru Saito, Yu Ikoshi
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Publication number: 20200311645Abstract: A sewing management system includes a sewing device that transmits a production management information including an identification information of an operator and an operation information of a device main body; and a management device that manages the production management information by a process unit of a product sewn in a sewing line or a component forming the product.Type: ApplicationFiled: March 31, 2020Publication date: October 1, 2020Applicant: JUKI CORPORATIONInventor: Tadashi ATSUMI
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Publication number: 20200305317Abstract: A production system includes: a substrate counter configured to count the number of substrates existing in a production line including a mounting device; a mark pattern acquisition unit configured to acquire a mark pattern indicating a pattern of a mark that is provided to each of the plurality of substrates counted by the substrate counter; a determination unit configured to determine whether the respective mark patterns of the plurality of substrates acquired by the mark pattern acquisition unit are the same as each other; and a detection controller configured to control a detection process of the mark pattern by the mounting device based upon a determination result of the determination unit.Type: ApplicationFiled: March 20, 2020Publication date: September 24, 2020Applicant: JUKI CORPORATIONInventor: Hiroyuki KOGA
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Publication number: 20200291562Abstract: A lower thread supply device of a sewing machine includes a bobbin, a bobbin case, a magnetic force member, and a magnetic force change portion. The bobbin has a cylindrical portion for inserting into a spindle of a shuttle, a shuttle side flange portion, and a front surface side flange portion which is magnetic, and a lower thread is wound around an outer circumference of the cylindrical portion between the shuttle side flange portion and the front surface side flange portion. The bobbin case has a non-magnetic cover portion having a front surface side part and a side wall part, housing the bobbin and transmitting a magnetic force. The magnetic force member is arranged at the front surface side of the bobbin case and attracts the front surface side flange portion of the bobbin by a magnetic force via the bobbin case.Type: ApplicationFiled: March 15, 2020Publication date: September 17, 2020Applicants: JUKI CORPORATION, TOWA JAPAN CorporationInventors: Takeshi ASAMI, Jun WAKATABE, Kazuyuki YADA
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Patent number: 10767292Abstract: A sewing machine of the present embodiment comprises a movement amount detector which detects a movement amount of fabric, a sewing machine motor serving as a rotary drive source of an upper shaft which applies vertical movement to a needle bar, a shaft angle detector which detects a shaft angle of an output shaft of the upper shaft or the sewing machine motor, and a controller which controls the sewing machine motor based on the detection of the movement amount detector and performs controls of maintaining a constant stitch length. The controller performs controls of maintaining the constant stitch length, by a movement amount of the fabric detected by the movement amount detector in a shaft angle section where a sewing needle is not stuck into a cloth, based on the detection by the shaft angle detector.Type: GrantFiled: May 31, 2018Date of Patent: September 8, 2020Assignee: JUKI CORPORATIONInventors: Takashi Imano, Makoto Yokota
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Publication number: 20200183354Abstract: The present embodiment provide a monitoring system for monitoring at least one of fixed equipment installed in a floor and a moving object moving in the floor, the fixed equipment and moving object being monitoring targets, the monitoring system includes a recognition device that recognizes the monitoring target and outputs recognition information, and a management device that collects position information of the monitoring target from the recognition information.Type: ApplicationFiled: December 3, 2019Publication date: June 11, 2020Applicant: JUKI CORPORATIONInventor: Tadashi ATSUMI
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Patent number: 10626535Abstract: A sewing machine in which a base configured to support a throat plate, a shuttle or a looper, and an input shaft for a stitching operation to the shuttle or the looper with respect to a bed portion of a frame is supported to be movable along a direction of approaching or separating from a sewing needle is provided. The sewing machine includes a connecting member which changes to any one of a state in which the input shaft and a transmission shaft are aligned in the same straight line to be in a torque transmission state and a state in which the input shaft moves together with the base with respect to the transmission shaft, between the input shaft on the base side and the transmission shaft which transmits power to the input shaft.Type: GrantFiled: August 14, 2017Date of Patent: April 21, 2020Assignee: JUKI CORPORATIONInventor: Shinjirou Kadowaki
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Patent number: 10626536Abstract: A foot-operated controller of a sewing machine including a first pedal that input a number of revolution of a sewing machine motor by stepping of a user, a second pedal pressed by the user, a main body that supports the first pedal, and a support unit that supports the second pedal, in which the support unit is selectively attachable in disposition where the second pedal is on the left side of the first pedal and disposition where the second pedal is on the right side of the first pedal. In both cases where the second pedal is on the left side of the first pedal and the right side of the first pedal, across an interval between the main body and the support unit, it is possible to detect the pressing to the second pedal with respect to the second element.Type: GrantFiled: August 30, 2018Date of Patent: April 21, 2020Assignee: JUKI CORPORATIONInventor: Tsuyoshi Hanada
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Publication number: 20200087826Abstract: A needle bar mechanism includes a needle bar connecting stud, two needle bars, needle bar clutches, clutch levers, needle bar clutch stoppers, and deactivating members provided two by two at the stud; a slider configured to selectively collide with one clutch lever and one deactivating member at the time of lifting of the stud; and an interlocking mechanism configured to interlock the deactivating members such that the deactivating members move opposite to each other in an upper-to-lower direction. According to the needle bar mechanism, the slider comes, at the time of lifting of the stud, into collision with the clutch lever and the deactivating member, so that one needle bar clutch can be switched from a holding state to a release state by the stud while the other needle bar clutch is switched from the release state to the holding state by the stud.Type: ApplicationFiled: September 12, 2019Publication date: March 19, 2020Applicant: JUKI CORPORATIONInventors: Nguyen Ngoc TAN, Nguyen Le TRUONG
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Patent number: 10550503Abstract: A sewing machine includes a sewing machine motor, a control device and a wearable sensor. The sewing machine motor is a vertical movement driving source of a needle bar. The control device controls the sewing machine motor such that a sewing pitch is set to be a predetermined value. The wearable sensor is attached on a body of an operator of the sewing machine to detect a moving amount of an attached portion of the wearable sensor. The control device controls the sewing machine motor based on the moving amount of the attached portion detected by the wearable sensor such that the sewing pitch is set to be the predetermined value.Type: GrantFiled: February 9, 2017Date of Patent: February 4, 2020Assignee: JUKI CORPORATIONInventors: Takeshi Maruyama, Takashi Imano, Toshiki Sugiyama
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Publication number: 20190390384Abstract: A sewing machine includes a controller and a thread cutter which cuts an upper thread passed through a sewing needle and which has a fixed knife, a moving knife, and a driving source to drive the moving knife. The moving knife cuts the upper thread by guiding the upper thread. The moving knife has a through-hole into which the sewing needle is loosely insertable and includes a thread cutting portion in an inner edge portion of the through-hole. By controlling the driving source, the controller makes a stitch point of a first stitch of the sewing needle with respect to the through-hole of the moving knife, and moves the moving knife to a position where the fixed knife and the moving knife cut a sewing start end portion of the upper thread after a stitch point of a second stitch of the sewing needle.Type: ApplicationFiled: June 24, 2019Publication date: December 26, 2019Applicant: JUKI CORPORATIONInventors: Masatoshi NOMATSU, Daisuke KATO, Toshiyuki TAKEDA
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Publication number: 20190390383Abstract: An aspect of the present invention is a sewing machine which includes a holding member configured to be movable while holding a workpiece within a predetermined plane including a sewing position immediately below a needle, an actuator configured to move the holding member, an imaging device configured to be capable of capturing the workpiece, a sewing data acquisition unit configured to acquire sewing data including a sewing order to be referred to in sewing processing, and an imaging position setting unit configured to output a control signal to the actuator so that a plurality of feature patterns of the workpiece are sequentially disposed in an imaging region of the imaging device based upon the sewing data.Type: ApplicationFiled: June 18, 2019Publication date: December 26, 2019Applicant: JUKI CORPORATIONInventors: Kazunori YAMADA, Kimihiro YOKOSE, Kouichi KONDOU, Takahiro SANO
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Publication number: 20190376217Abstract: A sewing system which includes a detector for detecting an edge of a cloth installed on an installation table, a cloth conveyor for conveying the cloth from the installation table to a sewing machine, and a controller, wherein the cloth conveyor includes a holding member that holds the cloth, and the controller includes a holding position decision portion that determines a holding position of the cloth based on detection data of the detector, and a conveyance control portion that controls the cloth conveyor such that the holding member holds the holding position. In the sewing system according to the above, it is possible to prevent deterioration in productivity of sewn products.Type: ApplicationFiled: June 5, 2019Publication date: December 12, 2019Applicant: JUKI CORPORATIONInventors: Koji HIRAOKA, Takeshi ASAMI
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Publication number: 20190353476Abstract: An aspect of the present invention is a sewing system which includes a sewing machine that sews a workpiece, and a three-dimensional measurement device that measures a three-dimensional shape of the workpiece. According to an aspect of the present invention, it is possible to appropriately implement quality control of a product produced by sewing.Type: ApplicationFiled: May 17, 2019Publication date: November 21, 2019Applicant: JUKI CORPORATIONInventor: Toshiyuki TAKEDA
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Publication number: 20190352823Abstract: A sewing machine includes: a needle vertical movement mechanism which moves a sewing needle; a moving mechanism which holds a workpiece by a holding frame; an inner presser-foot device which moves an inner presser foot on an upper side of the workpiece held by the holding frame; a control device which controls the moving mechanism based on sewing data in which stitch positions are defined in order in a series of sewing; and a height detector which detects a height of the inner presser foot. The control device lowers the inner presser foot to an upper surface of the workpiece held by the holding frame, detects the height of the inner presser foot by the height detector, and determines suitability of a thickness of the workpiece, at one or plural stitch positions defined in the sewing data before starting the sewing in accordance with the sewing data.Type: ApplicationFiled: May 20, 2019Publication date: November 21, 2019Applicant: JUKI CORPORATIONInventors: Mitsuhiro TACHIKAWA, Ngoc Khanh HO, Masahiko OKAMURA
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Publication number: 20190345657Abstract: A spool rest is provided in a thread standing device of a sewing machine so as to hold a thread spool to be attachable and detachable by inserting a support installed to protrude from a thread standing base, in a cylinder portion formed at a center of the thread spool around which a sewing thread to be fed to the sewing machine is wound, the spool rest is a polygonal plate installed on the thread standing base and includes a through-hole that the support provided at a center portion of a placement surface for placing the thread spool penetrates, and a thread passing groove is formed from the center portion of the placement surface toward an outer edge portion.Type: ApplicationFiled: May 9, 2019Publication date: November 14, 2019Applicant: JUKI CORPORATIONInventors: Masaru SAITO, Yu IKOSHI
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Patent number: 10472752Abstract: A sewing machine including a detection portion that detects a movement amount of a workpiece, a sewing machine motor that serves as a driving source for vertical movement of a needle bar, and a control device that controls the sewing machine motor based on the detection result by the detection portion and performs control to maintain a constant stitch pitch. The control device lengthens a period for obtaining an output of the detection portion when the movement amount of the workpiece per unit time based on the detection result by the detection portion is decreased, and shortens the period for obtaining the output of the detection portion when the movement amount of the workpiece per unit time based on the detection result by the detection portion is increased.Type: GrantFiled: January 5, 2018Date of Patent: November 12, 2019Assignee: JUKI CORPORATIONInventors: Takashi Imano, Junichi Yoshida, Toshiki Sugiyama
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Patent number: 10472753Abstract: A bobbin thread winder of a sewing machine including a bobbin winder spindle holding a bobbin and a driving mechanism to apply a drive force to the bobbin winder spindle, comprises a time measuring unit to measure an bobbin-thread winding execution time with respect to the bobbin, and a bobbin-thread winding amount calculating unit which calculates a winding amount of the bobbin based on the bobbin-thread winding execution time with respect to the bobbin measured by the time measuring unit. In the bobbin thread winder, since the bobbin-thread winding execution time was measured by the time measuring unit, and the bobbin winding amount of the bobbin is calculated based on the bobbin-thread winding execution time by the bobbin-thread winding amount calculating unit, it is possible to detect the bobbin winding amount of the bobbin accurately regardless of the type and thickness of the bobbin thread.Type: GrantFiled: November 8, 2017Date of Patent: November 12, 2019Assignee: JUKI CORPORATIONInventors: Atsushi Shiraishi, Nobuaki Kinoshita, Kiyoshi Minami
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Patent number: 10465321Abstract: A sewing machine includes a sewing machine motor serving as a drive source for driving the vertical movement of a needle bar, a control part for controlling the sewing machine motor such that a sewing pitch coincides with a set value, and imaging part for imaging a seam formed in a workpiece at a needle drop position. The control part obtains the length of the most recent seam from an image of the most recent seam imaged by the imaging part and also compares the length of the most recent seam with the set value of the sewing pitch to thereby correct the number of rotations of the sewing machine motor.Type: GrantFiled: January 12, 2017Date of Patent: November 5, 2019Assignee: JUKI CORPORATIONInventors: Junichi Yoshida, Toshiki Sugiyama
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Patent number: 10450683Abstract: According to the sewing system of the present embodiment, the sewing machine and the robot arm are fixedly supported at the fixed positions by the base. Therefore, when a target position of the robot arm for the sewing operation is set once, a relative positional relation between the robot arm and the sewing machine is kept by the base even though the sewing system is entirely moved. Therefore, it is not necessary to again perform a setting operation of the target position for the sewing operation, so that the burdens on the teaching operation and the other setting operations are reduced.Type: GrantFiled: April 27, 2017Date of Patent: October 22, 2019Assignee: JUKI CORPORATIONInventors: Motoki Hirayama, Jirou Obama