Abstract: A sewing machine includes an upper feed mechanism, a presser foot mechanism and a control device. The upper feed mechanism feeds a workpiece on a throat plate from above by an upper feed dog. The presser foot mechanism includes a presser foot for pressing the workpiece on the throat plate from above. The control device controls a driving source of the presser foot mechanism. The upper feed mechanism supports the upper feed dog to be vertically movable between an upper retreat position and a lower feed position. The upper feed mechanism includes a detection unit that detects a downward movement of the upper feed dog from the retreat position. The control device controls the driving source to pull the presser foot upward by a detection of the detection unit.

Abstract: A seam inspection device includes an imaging device and a processing device. The imaging device shoots a sewing object supported by a throat plate of a sewing machine and having seams formed therein. And the processing device detects an abnormality of the seam based on an image of the sewing object acquired by the imaging device.

Abstract: A sewing machine, in which a presser foot and a throat plate are detachable, includes a feed dog bracket, a feeding dog and a mounting portion. The feed dog bracket is driven according to a transfer direction of a fabric. The feeding dog transfers the fabric on the throat plate. The mounting portion detachably mounts the feeding dog on the feed dog bracket. The feeding dog includes a cam portion which is mounted on the mounting portion. The cam portion includes first, second and third cam surfaces. The first cam surface has a surface-contact with a first receiving surface of the mounting portion. The second cam surface has a line-contact with an end portion of a second receiving surface of the mounting portion. The third cam surface is pressed by a pressing member of the mounting portion.

Abstract: A sewing system includes a plurality of sewing machines and a management device which manages the plurality of sewing machines. Each of the plurality of sewing machines including a memory which stores parameter data obtained by digitizing an adjustment amount of an adjustment function of a seam, and an adjustment unit which adjusts the adjustment function of the seam by the adjustment amount corresponding to the parameter data in the memory. The management device including a management unit which separately manages the parameter data of the plurality of sewing machines, and a delivery unit which simultaneously delivers the parameter data to each of the plurality of sewing machines.

Abstract: A sewing system comprises a sewing machine, a camera that captures an image of a reference position for sewing, a robot arm that holds the sewing machine and the camera, and a controller. The controller controls operations of forming a first stitch position that results from stitching of the sewing machine, and forming a second stitch position that results from stitching of the sewing machine after rotating the sewing machine at a prescribed angle about a rotation axis that passes through a needle center position stored by the controller. The controller further performs calibration processing that calibrates the needle center position stored by the controller, based on each position of the first stitch position and the second stitch position within image capture ranges of capture images that are obtained by capturing images of the first stitch position and the second stitch position using the camera.

Abstract: A sewing machine includes a vertical shuttle and a middle shuttle presser disposed at a front side of the vertical shuttle. The sewing machine includes a presser frame, an optical upper thread detector and a stitch skipping detection processor. The presser frame is movably supported between a pressing position at which the middle shuttle presser is pressed and a retract position separated from the pressing position. The optical upper thread detector is provided at the presser frame and is configured to detect passage of an upper thread using detecting light which passes through passage portions formed in the middle shuttle presser and which crosses a front side of a bobbin case of the vertical shuttle. The stitch skipping detection processor is configured to determine whether the passage of the upper thread is present based on an amount of received light of the detecting light from the upper thread detector.

Abstract: A foot-operated controller of a sewing machine including a first pedal that input a number of revolution of a sewing machine motor by stepping of a user, a second pedal pressed by the user, a main body that supports the first pedal, and a support unit that supports the second pedal, in which the support unit is selectively attachable in disposition where the second pedal is on the left side of the first pedal and disposition where the second pedal is on the right side of the first pedal. In both cases where the second pedal is on the left side of the first pedal and the right side of the first pedal, across an interval between the main body and the support unit, it is possible to detect the pressing to the second pedal with respect to the second element.

Abstract: A sewing machine includes a movement amount detector which is configured to detect a movement amount of a workpiece, a motor which is a rotation driving source of an upper shaft configured to provide a vertical motion to a needle bar, and a control device which is configured to control the motor based on detection of the movement amount detector to maintain a constant stitch length. The movement amount detector is supported to be capable of being raised and lowered around a stitch position. The sewing machine includes a pressing unit configured to provide an upward elastic force such that a detection surface of the movement amount detector protrudes from an upper surface of a throat plate.

Abstract: A production management system includes a sewing machine and a production management device. The sewing machine records chronological operation data. The production management device communicates with the sewing machine, and acquires and stores the operation data. The sewing machine includes a time acquisition unit that acquires a time at the time of the communication from a clock of the production management device at the time of the communication with the production management device and grants time information based on the time at the time of the communication to the operation data recorded at the time of the communication.

Abstract: A sewing machine of the present embodiment comprises a movement amount detector which detects a movement amount of fabric, a sewing machine motor serving as a rotary drive source of an upper shaft which applies vertical movement to a needle bar, a shaft angle detector which detects a shaft angle of an output shaft of the upper shaft or the sewing machine motor, and a controller which controls the sewing machine motor based on the detection of the movement amount detector and performs controls of maintaining a constant stitch length. The controller performs controls of maintaining the constant stitch length, by a movement amount of the fabric detected by the movement amount detector in a shaft angle section where a sewing needle is not stuck into a cloth, based on the detection by the shaft angle detector.

Abstract: A sewing machine including a detection portion that detects a movement amount of a workpiece, a sewing machine motor that serves as a driving source for vertical movement of a needle bar, and a control device that controls the sewing machine motor based on the detection result by the detection portion and performs control to maintain a constant stitch pitch. The control device lengthens a period for obtaining an output of the detection portion when the movement amount of the workpiece per unit time based on the detection result by the detection portion is decreased, and shortens the period for obtaining the output of the detection portion when the movement amount of the workpiece per unit time based on the detection result by the detection portion is increased.

Abstract: A bobbin thread winder of a sewing machine including a bobbin winder spindle holding a bobbin and a driving mechanism to apply a drive force to the bobbin winder spindle, comprises a time measuring unit to measure an bobbin-thread winding execution time with respect to the bobbin, and a bobbin-thread winding amount calculating unit which calculates a winding amount of the bobbin based on the bobbin-thread winding execution time with respect to the bobbin measured by the time measuring unit. In the bobbin thread winder, since the bobbin-thread winding execution time was measured by the time measuring unit, and the bobbin winding amount of the bobbin is calculated based on the bobbin-thread winding execution time by the bobbin-thread winding amount calculating unit, it is possible to detect the bobbin winding amount of the bobbin accurately regardless of the type and thickness of the bobbin thread.

Abstract: The presser lifting mechanism of a sewing machine includes a cloth presser, a pressing rod which holds the cloth presser by a bottom end portion thereof, a rod holder which is fixed to the pressing rod, a pressing spring a bottom end portion of which is in contact with a top end portion of the rod holder and which pushes the cloth presser downward via the rod holder, a push-up member through which the pressing rod is inserted so as to be movable in the vertical direction and which is in contact with the rod holder from below and can pushed it up, a link body which is in contact with a bottom surface of the rod holder and is connected to the push-up member, and a presser motor which is linked to the link body and serves as a drive source for elevation and lowering of the cloth presser.

Abstract: An electronic component mounting apparatus includes an electronic component supply device for supplying an electronic component, a head including a head main body and a head camera unit, and a control device. The head main body includes nozzles, a nozzle drive unit for driving the nozzles and a head support body for supporting the nozzles and the nozzle drive unit. The head camera unit is fixed to the head support body and has head cameras corresponding to the nozzles respectively for photographing electronic components. The head drives the nozzles to hold the electronic components, transfers the electronic components from the electronic component supply device to the substrate and mounts the electronic components onto the substrate. The control device synthesizes images photographed by the head cameras to generate an image with fields of the head cameras connected together, and determines a process based on the synthesized image synthesized.

Abstract: A sewing machine includes a feed mechanism which feeds a workpiece by a feed dog partially protruding out upward from an upper surface of a throat plate and moving along a predetermined feeding direction; a presser foot which presses the workpiece on the upper surface of the throat plate from above; a feed guide which has an abutting surface along the feeding direction and guides feeding of the workpiece; and a control device. The feed mechanism includes a lateral feed mechanism which adds a moving component in a direction along the upper surface of the throat plate and orthogonal to the predetermined feeding direction, to the feed dog. The control device controls the feed mechanism to feed the workpiece by adding a moving component to a side of the abutting surface of the feed guide by the lateral feed mechanism, in addition to the feeding along the regulated feeding direction.

Abstract: A sewing system comprises a sewing machine, a camera that captures an image of a reference position for sewing, a robot arm that holds the sewing machine and the camera, and a controller. The controller controls operations of forming a first stitch position that results from stitching of the sewing machine, and forming a second stitch position that results from stitching of the sewing machine after rotating the sewing machine at a prescribed angle about a rotation axis that passes through a needle center position stored by the controller. The controller further performs calibration processing that calibrates the needle center position stored by the controller, based on each position of the first stitch position and the second stitch position within image capture ranges of capture images that are obtained by capturing images of the first stitch position and the second stitch position using the camera.

Abstract: A sewing machine in which a base configured to support a throat plate, a shuttle or a looper, and an input shaft for a stitching operation to the shuttle or the looper with respect to a bed portion of a frame is supported to be movable along a direction of approaching or separating from a sewing needle is provided. The sewing machine includes a connecting member which changes to any one of a state in which the input shaft and a transmission shaft are aligned in the same straight line to be in a torque transmission state and a state in which the input shaft moves together with the base with respect to the transmission shaft, between the input shaft on the base side and the transmission shaft which transmits power to the input shaft.

Abstract: The loop material sewing method includes: sewing one end of a loop material on a fabric in a state where a front side of the loop material faces the fabric; arranging a fork member including a pair of fork pins so as to arrange the loop material between the pair of fork pins; folding an opposite end of the loop material to a back side of the loop material by rotating the fork member around an axial line parallel to an extending direction of the pair of fork pins; relatively moving the fabric and the fork member in a length direction of the loop material; arranging the folded opposite end on the fabric, pulling out the fork pins from a folded portion at the opposite end by moving the fork member in a width direction of the loop material and sewing the folded opposite end on the fabric.

Abstract: According to the sewing system of the present embodiment, the sewing machine and the robot arm are fixedly supported at the fixed positions by the base. Therefore, when a target position of the robot arm for the sewing operation is set once, a relative positional relation between the robot arm and the sewing machine is kept by the base even though the sewing system is entirely moved. Therefore, it is not necessary to again perform a setting operation of the target position for the sewing operation, so that the burdens on the teaching operation and the other setting operations are reduced.

Abstract: A throat plate switching mechanism includes a first throat plate and a second throat plate. The first throat plate is formed with a first needle hole having an elongated hole shape at a stitch point. The second throat plate is formed with a second needle hole. A width of the second needle hole is narrower than a width of the first needle hole. The second throat plate is equipped in the first throat plate such that the second throat plate is switched into a use position at which the second needle hole overlaps the first needle hole, and a retreated position at which the second throat plate does not cover the first needle hole.