Abstract: A three-layered topper for a bedding or seating product has a first piece of foam, a second piece of foam and a pocketed spring comfort layer therebetween. The pocketed spring comfort layer has individually pocketed mini coil springs. At least one of the foam pieces may be infused with metallic particles to improve thermal conductivity. Alternatively, at least one of the foam pieces may be infused with microencapsulated phase change materials to improve heat absorption. At least one of the foam pieces may have a coating to further improve thermal conductivity or heat absorption.

Abstract: A pocketed spring assembly comprises a plurality of parallel strings of individually pocketed springs. A dimensionally stabilizing substrate is secured to at least some of the strings on one of the top and bottom surfaces of the strings. A scrim sheet is secured to at least some of the strings on an opposed surface of the strings to maintain the positions of the strings. The dimensionally stabilizing substrate is laterally rigid enough to maintain length and width dimensions of the coil spring assembly. However, the dimensionally stabilizing substrate is flexible enough to allow the pocketed spring assembly to be roll packed for shipping.

Abstract: A bedding product such as an adjustable bed comprises a stationary frame which is inclined regardless of the position of the adjustable bed. The stationary frame is supported by multiple leg assemblies of different heights. Due to wedges sandwiched between the leg assemblies and mounting brackets of the stationary frame, the leg assemblies remain flat on the ground providing a stable support for the bedding product. Each leg assembly is secured to one of the mounting brackets.

Abstract: A linkage for use in reclining furniture may include a back bracket supported by forward and rear back pivot links. The bottom of the rear back pivot link may be pivotably coupled to a rear lift link and the bottom of the forward back pivot link may be pivotably coupled to the rear lift link in a different location. A control link may be pivotably coupled on one end to one of the forward back pivot link and the rear back pivot link. The control link may pull the pivoting linkage of the back bracket and the forward and back pivot links as the overall linkage is moved from a closed to a TV to a full-recline position. The resulting pivot point for the back is projected upwardly and forwardly, to a point where an upholstered back and seat meet on a finished chair.

Abstract: A bedding foundation has a linear actuator for moving a roller carriage forward and backwards. The roller carriage includes wheels which move along rails supported below a rigid platform having an opening extending through the platform. The roller carriage includes a lifter which raises and lowers a roller independently of the movement of the linear actuator. Regardless of the position of the linear actuator, the roller may be raised or lowered. The roller moves back and forth inside the opening extending through the rigid platform and imparts a massage movement to a mattress above the foundation.

Abstract: A flexible foam composition includes a flexible foam body having a surface, which flexible foam is polyurethane and/or latex flexible foam, and an expandable graphite layer on the surface or within the foam surface adjacent to the surface. The flexible foam composition with the expandable graphite layer imparts improved flame retardant properties to the composition.

Abstract: A flexible cellular foam or fabric product is coated with a coating including highly thermally conductive nanomaterials. The highly thermally conductive nanomaterials may be carbon nanomaterials, metallic, or non-metallic solids. The carbon nanomaterials may include, but are not necessarily limited to, carbon nanotubes and graphene nanoplatelets. The highly thermally conductive nanomaterials may include but are not limited to nano-sized solids that may include graphite flakes, for example. When coated on a surface of flexible foam, the presence of nanomaterials may impart greater thermal effusivity, greater thermal conductivity, and/or a combination of these improvements. The flexible foam product may be polyurethane foam, latex foam, polyether polyurethane foam, viscoelastic foam, high resilient foam, polyester polyurethane foam, foamed polyethylene, foamed polypropylene, expanded polystyrene, foamed silicone, melamine foam, among others.

Abstract: A pocketed spring assembly comprises a plurality of parallel strings of springs, each string joined to at least one adjacent string, each string comprising one piece of fabric folded into first and second opposed plies of fabric. Outer pockets are formed along each string by transverse seams joining the first and second plies. One pocketed spring and at least cushion pad is positioned in each outer pocket. The cushion pad may be individually pocketed. An upper end of each transverse seam may be below an upper surface of the string to partially separate adjacent outer pockets within a string.

Abstract: Apparatuses, methods, and computer program products for quilting webs without compressing the webs. A quilting machine includes a needle bar to which needles are attached, needle thread passing through each needle, a looper shaft to which loopers are attached, a looper corresponding to each needle and from which looper thread is provided to form stitches, and a retainer bar to which spreaders are attached to facilitate stitching. A drive pulley powered by a first servo motor rotates cranks to move the needles through a cycle and rotates a belt which rotates an indexer pulley. Rotation of the indexer pulley oscillates the looper shaft and reciprocates the retainer bar. Another drive pulley powered by a second servo motor operates to move an input web through the machine between chain stiches.

Abstract: A three-layered topper fora bedding or seating product has a first piece of foam, a second piece of foam and a pocketed spring comfort layer therebetween. The pocketed spring comfort layer has individually pocketed mini coil springs. At least one of the foam pieces may be infused with metallic particles to improve thermal conductivity. Alternatively, at least one of the foam pieces may be infused with microencapsulated phase change materials to improve heat absorption. At least one of the foam pieces may have a coating to further improve thermal conductivity or heat absorption.

Abstract: Methods and combinations of mattress support surfaces comprising one or more flexible polyurethane foam layers containing highly thermally-conductive solids, such as diamond or silicon carbide, and said layer combination is capable of transferring heat from a warm surface, such as a person sleeping on a bed, to a cooler region at a faster rate throughout the mattress than the thermal dissipation rate obtained from flexible polyurethane foam without highly thermally-conductive solids.

Abstract: Methods and combinations for making and using one or more thermally conductive cellular foam layers comprising flexible cellular foam and metallic material particulates, and said thermally-conductive cellular foam layers may be located on, under, or in cushioning foams and mattresses or placed between on, under, within, or between other layering substrates to increase the overall cooling capability of the composite. The thermally conductive foam may be used in mattresses, pillows, bedding products, medical cushioning foams, and similar materials used in bedding environments.

Abstract: A flexible foam composition comprising a flexible foam structure comprising a plurality of struts, and a plurality of fibers, where a majority of the fibers are associated with the struts. The fibers may be thermally conductive fibers. The fibers include, but are not necessarily limited to, homopolymer and/or copolymer fibers having a glass transition temperature (Tg) of ?50° C. (?58° F.) or greater, carbon fibers, animal-based fibers, plant-based fibers, metal fibers, and combinations thereof. The presence of fibers can impart to the flexible foam composition greater indentation force deflection (IFD), greater static thermal conductivity, improved compression set, improved height retention or durability, and/or a combination of these improvements.

Abstract: A cushion for a piece of furniture or a pillow includes a cushion core and an exterior cover at least partially surrounding the cushion core. The cushion core comprises a cushion wrap surrounding a filler, which may be foam or fiber or down or any known filler. The cushion wrap is at least partially made of fabric having a raised surface pattern to increase friction between the cushion core and the exterior cover for holding the cushion core in a desired orientation inside the exterior cover.

Abstract: A pocketed spring assembly comprises a plurality of parallel strings of springs, each string joined to at least one adjacent string, each string comprising first and second opposed plies of fabric and a plurality of pockets formed along a length of the string by transverse seams joining the first and second plies. At least one spring is positioned in each pocket. Exterior strings have identical springs in their pockets. Interior strings have two different springs along their length, the outermost springs being firmer than the interior core springs. The pocketed spring assembly has increased firmness or edge support along all four sides due to the different coil springs of the assembly.

Abstract: An apparatus for upholstering a truss allows an operator to staple a fabric web to the truss, rotate the truss, further staple the semi-finished truss and cut the fabric web. The truss is fully upholstered after the end surfaces of the truss are wrapped up in fabric and the fabric stapled in place. The apparatus may accommodate different size trusses. A web of fabric is pulled around at least one roller in the apparatus by rotation of two vise mechanisms on opposite sides of the truss.

Abstract: A mechanism is provided for a seating unit that moves the seating unit between closed, TV, and fully reclined positions. The mechanism allows independent movement of a seat frame, relative to the chair arms and chair back to which the mechanism is mounted. The mechanism thus allows the seat depth of the chair to be adjusted relative to the chair back to accommodate the individual characteristics of the chair occupant.

Abstract: Aspects herein are directed to systems and methods for synchronization of actuators to reposition furniture units. Specifically, a master control box receives input to reposition a furniture unit from one position to another and communicates the input to a plurality of control boxes. Then, each of the plurality of control boxes assigns a virtual axis to each of a plurality of actuators attached to each associated control box. Furthermore, each of the plurality of control boxes assigns a transfer function to each of the plurality of actuators. The transfer function is used by the actuators to transform an output of the virtual axis to determine a target position. In this way, the plurality of actuators can reference the same virtual axis for synchronization purposes, but use different transfer functions to maintain complex relationships between the positions of each actuator. Based on the target position, the actuators reposition the furniture unit.

Abstract: A pocketed spring assembly comprises a plurality of parallel strings of springs, each string joined to at least one adjacent string, each string comprising one piece of fabric folded into first and second opposed plies. Outer pockets are formed along each string by transverse seams joining the first and second plies. One pocketed spring, at least cushion pad and at least one buckling member are positioned in each outer pocket. At least one cushion pad, at least one buckling member or any combination thereof may be individually pocketed inside an outer pocket.

Abstract: A multi-frequency sensing system for capacitive, presence-sensing technology incorporated into furniture is provided. Embodiments of the sensing system include at least one capacitive sensor coupled to a furniture item for monitoring an amount of change in capacitance with respect to at least one sensing element coupled to the furniture item. The system further includes a landscape analysis component having a plurality of frequency samplers, which generates an average capacitance change associated with the furniture item. Further, the average capacitance change may be used to determine whether the indication of average capacitance change satisfies a capacitance threshold of the furniture item.