Abstract: A comfort layer for a bedding or seating product has slow-acting pockets characterized by the individual springs of the comfort layer being pocketed with either semi-impermeable or impermeable fabric. Each seam joining opposed plies of fabric around each of the coil springs of the comfort layer may be segmented, allowing air to flow between the segments, thereby increasing the luxury “feel” of the comfort layer. The method of making the comfort layer includes compressing the springs and creating pockets with a welding horn and an anvil.

Abstract: An apparatus for ventilating a web of material used in the manufacture of pocketed springs may be removably attached to a pocket coiler. The apparatus has an upper movable portion which pivots relative to a stationary portion. The stationary portion may be removably attached to the pocket coiler. Each portion has at least one roller, a web of material passing between the rollers during use. One of the rollers may have protrusions to create openings in the material before the material enters the pocket coiler.

Abstract: A system and method for incorporating presence-sensing technology into furniture is provided. More particularly, the invention relates to incorporating a conductive medium into the periphery of a furniture item, such as an adjustable bed, for detecting the presence of a user or other body. The bed includes a mattress with a covering material and a tape edge surrounding the perimeter of the mattress. A capacitive wire is coupled the tape edge, and is adapted to have a voltage based on proximity of an object to the capacitive wire. The bed also includes a processor coupled to the capacitive wire. The processor receives information provided by the capacitive wire, determines when a change in voltage satisfies a threshold, and indicates whether presence is detected. Based on a determination of presence, or lack of presence, a variety of corresponding features of the adjustable bed may be activated.

Abstract: A reversible adjustable lumbar support and headrest tilt mechanism is provided for installation on a chair. A side bracket is coupled to each side of the back frame, and a back bracket is pivotably coupled to each side bracket. An actuator is pivotably coupled to the back frame that has an extendable and retractable shaft. In a first orientation, with the actuator shaft extending toward the upper end of the back frame, a headrest back insert is couple-able to and between the back brackets, such that extension and retraction of the actuator shaft rotates the headrest back insert. In a second orientation, with the actuator shaft extending toward the lower end of the back frame, a lumbar push bar is couple-able to and between the back brackets, such that extension and retraction of the actuator shaft rotates the lumbar push bar.

Abstract: A modular base system is provided that allows easy installation and maintenance in a row of motion seating units. Arms are easily removable from a base assembly. The base assembly also provides structure allowing easy installation and removal of the motion mechanism. The base assembly also allows easy installation and removal of a back panel. The motion mechanism includes a pivotal seat frame attachment allowing the seat to be pivoted upwardly, from the front of the mechanism.

Abstract: An integrated assembly is provided with both an adjustable lumbar support and a head tilt. The assembly is easily installed on any of a number of different seating units, and can be adjusted to accommodate seating units with a variety of back widths, and heights.

Abstract: An adjustable lumbar support mechanism for adjusting a position of a lumbar support in a seating unit is provided. The mechanism includes a pair of spaced apart swing links that are pivotally coupled on an upper end to the back frame of the seating unit. The lower free end of each swing link is coupled to a lumbar support. An actuating mechanism is coupled on an upper end to the back frame, and on a lower end is pivotally coupled to the lumbar support. Extending the shaft of the actuating mechanism extends the lumbar support providing additional support to someone sitting in the seating unit.

Abstract: A system and method for incorporating occupancy-detecting technology into furniture is provided. More particularly, the invention relates to detecting occupancy in a recliner using a sinuous wire detection array incorporated into a seat. Further embodiments of the invention are directed to a system and method for incorporating capacitance detection technology with one or more conductive features of a recliner mechanism. In some aspects, a sensor is provided based on coupling one or more conductive features to a control component of the capacitance detector control component. A controller may determine the corresponding response based on occupancy detection and/or presence detection. A processor may receive information regarding changes in capacitance and determines when a change in voltage satisfies a threshold. Based on a determination of occupancy and/or presence, a variety of corresponding features of the adjustable recliner may be activated.

Abstract: A modular mattress foundation comprises multiple sections which may be secured together quickly and easily so that the mattress foundation may be easily broken down into pieces for storage or transportation. Each section has a ladder-like shape. In one embodiment, each side section is generally L-shaped having curved members. A middle ladder extends parallel the sides and may be secured to the outer frame in any known manner. Deck members extend transversely and pass through the middle ladder.

Abstract: A pocketed spring assembly comprises first and second sheets of fabric and a plurality of parallel rows of springs held in place with the sheets. Longitudinal seams joining the first and second sheets extend generally the same direction as the rows of springs. Pockets are formed along a strand of springs by aligned separating seams. At least one spring is positioned in each pocket. Each separating seam joins one of the sheets to itself and keeps the spring in its pocket. Ends of aligned separating seams are spaced from each other, thereby improving airflow between pockets. Openings between adjacent longitudinal seams further improve airflow.

Abstract: A quick-exit assembly for reclining furniture, including motorized versions, is provided. An exemplary quick-exit assembly may include a linkage assembly configured to move between a first position and a second position. A drive mechanism may be coupled to the linkage assembly, and may be configured to move the linkage assembly between the first position and the second position using an actuator, and also, allow movement of the linkage assembly between the first position and the second position using manual force with reduced restriction from the drive mechanism.

Abstract: A linkage mechanism provides motion capabilities for various chair types. For example, a linkage mechanism includes a combination of links that facilitate ottoman extension/closing and backrest recline/incline. In addition a linkage mechanism includes a compact design that is usable with hi-leg style chairs having a relatively low seat height.

Abstract: Apparatuses, methods, and computer program products for quilting webs. A quilting machine includes a cutting edge, a looper from which thread is provided to form stitches, and an adjuster assembly that includes a plurality of selectable positions. The adjuster assembly extends an adjuster toward the thread between the looper and the retainer. When the adjuster is moved, a predetermined amount of thread is pulled away from the looper by the adjuster to provide a controlled length of thread between the looper and the cutting edge. The adjuster is configured to be moved to an intermediate selectable position prior to starting a quilting pattern, and from the intermediate position to another selectable position subsequent to starting the quilting pattern.

Abstract: A pocketed spring assembly comprises parallel strings, each string joined to at least one adjacent string. At least some of the strings have pockets of different sizes before springs are inserted therein to accommodate for the fabric stretching due to some of the springs exerting greater force on the fabric than other springs. The ability to create pockets of different sizes enables springs of different strengths to be inserted into the pockets along a string, the string having a generally uniform height after assembly.

Abstract: A system and method for incorporating occupancy-detecting technology into furniture is provided. More particularly, the invention relates to detecting occupancy by a standalone capacitance detection device. The standalone capacitance detection device is configured for integration with any number of furniture items. Further, the detected capacitance may be used to determine commands for controlling a variety of devices associated with the standalone capacitance detection device. Additionally, methods for determining occupancy of a furniture item and a system for monitoring occupancy are described herein.

Abstract: A system and method for incorporating occupancy-detecting technology into furniture is provided. More particularly, the invention relates to direct-connect device, system, and method for determining presence with respect to an automated furniture item, such as a recliner mechanism. In some aspects, a sensor is provided based on coupling one or more conductive features to a control component of the capacitance detector control component. A controller may determine the corresponding response based on occupancy detection and/or presence detection. A processor may receive information regarding changes in capacitance and determines when a change in voltage satisfies a threshold. Based on a determination of occupancy and/or presence, a variety of corresponding features of the adjustable recliner may be activated.

Abstract: A pocketed spring assembly comprises a plurality of parallel strings of individually pocketed springs. Each string is joined to at least one adjacent string. Each string has first and second opposed plies of fabric and a plurality of pockets formed along a length of the string by transverse segmented seams joining the plies. Gaps between the segments of the seams allow air to pass into and out of the pockets despite the fabric being impermeable to airflow through the fabric. The fabric has at least four layers. The size of the gaps determines the firmness or “feel” of the pocketed spring assembly or portion thereof.

Abstract: A bedding or seating product comprises a pocketed spring assembly comprising a plurality of parallel interior strings of individually pocketed coil springs. The interior strings of springs may extend from head-to-foot or side-to-side of the product. The pocketed spring assembly further comprises at least one perimeter string of springs. Each of the springs of each perimeter string of springs has rectangular convolutions to provide edge support to the product.

Abstract: A chair back height adjustment mechanism comprises a guide having an abutment surface at a lateral side of the guide which extends along an adjustment direction. The chair back height adjustment mechanism comprises an adjusting device supported on the guide so as to be displaceable along the adjustment direction. The adjusting device comprises a carrier, a coupling member which is moveably supported on the carrier, and a bias mechanism. The coupling member has a contact face shaped to abut on the abutment surface of the guide and a slanted face. The bias mechanism is operative to apply a force onto the slanted face to urge the contact face of the coupling member against the abutment surface of the guide.

Abstract: An adjustable lumbar support mechanism and motion upholstery furniture having the same are provided. The adjustable lumbar support mechanism includes a lumbar support member that is coupled to a lumbar support link. The lumbar support link is coupled to a lumbar support mounting plate. An actuating mechanism is coupled to the lumbar support link such that when an extendable shaft of the actuating mechanism shifts from a retracted to an extended configuration, the lumbar support member rotates away from a back portion of a seat back and towards the seat to provide lumbar support to an occupant sitting in the furniture.