Abstract: A pocketed spring assembly comprises a plurality of parallel strings of individually pocketed springs. Each string is joined to at least one adjacent string. Each string has first and second opposed plies of fabric and a plurality of pockets formed along a length of the string by transverse seams joining the plies. At least one spring is positioned in each of the pockets. The double-layered fabric used to make at least some strings comprises two layers of non-woven spunbonded polypropylene fabric to reduce noise. The layers may be ultrasonically welded or point bonded together.

Abstract: A bedding or seating product comprises a connector assembly and a stabilizer assembly at each corner of the product for joining perpendicular first and second upholstered trusses. Each stabilizer assembly comprises a first bracket secured to the first truss, a second bracket secured to the second truss and a leg assembly comprising a leg and a threaded rod. One of the first and second brackets has a threaded boss and the other of the first and second brackets has an opening aligned with the threaded boss. The threaded rod extends through the aligned threaded boss and opening of the first and second brackets and the leg abuts the first and second trusses to assist supporting the product above the ground.

Abstract: A comfort layer for a bedding or seating product has slow-acting pockets characterized by the individual springs of the comfort layer being pocketed with either semi-impermeable or impermeable fabric. Each seam joining opposed plies of fabric around each of the coil springs of the comfort layer may be segmented, allowing air to flow between the segments, thereby increasing the luxury “feel” of the comfort layer. The method of making the comfort layer includes compressing the springs and creating pockets with a welding horn and an anvil.

Abstract: A mattress-retention assembly is provided that prevents a mattress from moving on an adjustable bed during articulation. The assembly includes a receiver plate coupled to adjustable mattress, where the receiver plate has a first coupling mechanism associated with an interior passage. The assembly further includes a grommet, having a hollow interior, disposed within the decking on the bed. The assembly further includes a male connector, having a second coupling mechanism that attaches to the first coupling mechanism of the receiver plate.

Abstract: A motorized furniture assembly having seat and back support sections moves between sofa and bed positions relative to a stationary frame by activation of two motorized drive assemblies. The motorized drive assemblies move seat support brackets of a seat section forward and backward relative to the stationary frame. Movement of the seat section moves a back support section between horizontal and raised positions. Two linkage assemblies control movement of the motorized furniture assembly between the sofa and bed positions upon actuation of said at least one actuator for activating the motorized drive assemblies.

Abstract: A comfort layer for a bedding or seating product has slow-acting pockets characterized by the individual springs of the comfort layer being pocketed with either semi-impermeable or non-permeable fabric. Each seam joining opposed plies of fabric around each of the coil springs of the comfort layer may be segmented, allowing air to flow between the segments, thereby increasing the luxury “feel” of the comfort layer. The method of making the comfort layer includes compressing the springs and creating pockets with a welding horn and an anvil.

Abstract: A comfort layer for a bedding or seating product has slow-acting pockets characterized by the individual springs of the comfort layer being pocketed with either semi-impermeable or impermeable fabric. Each seam joining opposed plies of fabric around each of the coil springs of the comfort layer may be segmented, allowing air to flow between the segments, thereby increasing the luxury “feel” of the comfort layer. The method of making the comfort layer includes compressing the springs and creating pockets with a welding horn and an anvil.

Abstract: A headrest tilt mechanism is provided for installation on a chair. The mechanism includes a back insert that frames an area of the chair to be independently pivoted. A pair of spaced headrest tilts are coupled to the back insert, and pivotally coupled to the back frame of the chair. A lower connector tube is coupled to the back frame of the chair below the back insert. A linkage coupler is pivotally coupled to an upper member at an upper pivot point and is pivotally coupled an actuator at a lower pivot point. The upper member has a secured leg secured to the pair of spaced headrest tilts and a pivotal leg pivotally coupled to the linkage coupler. An actuator is pivotally coupled between the linkage coupler and the lower connector tube that can be actuated to pivot the headrest tilts from a closed to an open position.

Abstract: A high-load recline mechanism may include a first pair of linkage mechanisms positioned proximate a right side of a base and may also include a second pair of linkage mechanisms positioned proximate the left side of the base. The first pair of linkage mechanisms may be coupled together such that they both move between a closed position and a fully reclined position in unison. The second pair of linkage mechanisms may also be coupled together such that they both move between a closed position and a fully reclined position in unison. A motor drive tube may be coupled to the each of the inside linkage mechanisms of each pair of mechanisms in order to drive all of the linkage mechanisms between the closed position and the fully reclined position in unison. A linear actuator may be coupled between the motor drive tube and the base to actuate the recline mechanism.

Abstract: A system and method for calibrating one or more sensing features for a furniture item detection is provided. More particularly, embodiments relate to determining a first noise state associated with an environment of the furniture item based on a first measured noise received from one or more sensors associated with the furniture item. A first baseline noise level for the furniture item can be generated based on filtering the first noise state associated with the environment of the furniture item. A second noise state associated with the environment of the furniture item can be determined based on a second measured noise received from the one or more sensors associated with the furniture item. A second baseline noise level for the furniture item can be generated based on filtering the second noise state associated with the environment of the furniture item. The first baseline noise level can then be adjusted to the second baseline noise level.

Abstract: Methods and combinations for making and using one or more thermally conductive cellular foam layers comprising flexible cellular foam and metallic material particulates, and said thermally-conductive cellular foam layers may be located on, under, or in cushioning foams and mattresses or placed between on, under, within, or between other layering substrates to increase the overall cooling capability of the composite. The thermally conductive foam may be used in mattresses, pillows, bedding products, medical cushioning foams, and similar materials used in bedding environments.

Abstract: A pocketed spring assembly comprises a plurality of parallel strings of springs held together with tabs. Longitudinal seams joining overlapping tabs extend generally the same direction as the strings of springs. Pockets are formed along a string of springs by aligned separating seams. At least one spring is positioned in each pocket. Each separating seam joins opposed plies of the string and keeps the spring in its pocket. Ends of aligned separating seams are spaced from each other, thereby improving airflow between pockets.

Abstract: A chair mechanism is provided for a seating unit that has a footrest, a seat, and a back. The mechanism is adapted to move the seating unit from a closed position with the footrest stowed beneath the seat, the seat in a generally horizontal orientation, and the back in an upright position, to an extended position with the footrest extended, the seat inclined from back-to-front, and the back in a reclined position.

Abstract: An adjustable bed includes a stationary frame, a first head deck mattress support member supported by the frame, a second seat deck mattress support member supported by the frame and pivotally coupled to the head deck mattress support member, a sensor assembly adapted to detect a sound associated with human snoring, and a motorized drive assembly operatively coupled to the sensor assembly and to the first mattress support member. The adjustable bed may be such that detection of the snoring sound actuates the motorized drive assembly thereby causing relative movement of the first mattress support member with respect to the second mattress support member. The sensor assembly may further be adapted to recognize a sound associated with snoring of a particular person and actuation of the motorized drive assembly may move the first mattress support member between an inclined position and a horizontal flat position.