Patents Assigned to Lafarge
  • Patent number: 8435930
    Abstract: A manufactured cementitious binder including a hydraulic binder in an amount in the range of from about 40 to 75% by weight of the cementitious binder; metakaolin in an amount in the range of from about 1 to 30% by weight of the cementitious binder; silica fume in an amount up to about 15% by weight of the cementitious binder; lime kiln dust in an amount of from about 5 to 30% by weight of the cementitious binder, and a cementitious accelerator in an amount greater than about 0.1% by weight of the cementitious binder, wherein the cementitious binder provides a cementitious settable composition, when added with water and without a lightweight additive, that has a density lower than about 13 pounds per gallon and greater than about 11 pounds per gallon and a 24 hour compressive strength at 100 F, as hardened, of at least 500 psi.
    Type: Grant
    Filed: July 14, 2011
    Date of Patent: May 7, 2013
    Assignee: LaFarge
    Inventors: Wes Woytowich, Bill Carruthers, Paul Lehoux, Greg Daderko
  • Publication number: 20130102705
    Abstract: A process for transportation of a fresh hydraulic composition including: from 220 to 500 kg per cubic metre of the fresh hydraulic composition, of a hydraulic binder including Portland cement; from 400 to 1200 kg per cubic metre of the fresh hydraulic composition, of a sand; from 150 to 1000 kg, per cubic metre of the fresh hydraulic composition, of gravel; from 0.05 to 5% by mass of dry extract relative to the mass of the hydraulic binder of a superplasticizer; and from 0.01 to 0.5% by mass of dry extract relative to the mass of the hydraulic binder of a rheology-modifying agent, the transportation taking more than ten minutes without mixing the hydraulic composition.
    Type: Application
    Filed: June 23, 2011
    Publication date: April 25, 2013
    Applicant: LAFARGE
    Inventors: Serge Sabio, Hélène Lombois-Burger, Arnaud Jonnekin, Abdelaziz Labyad
  • Patent number: 8425680
    Abstract: In one embodiment, the present invention includes a method for preparing a hydraulic composition including sand in which clay is present, the method including adding to the sand and clay a cationic polymer having a density of cationic charges which is greater than 0.5 meq/g and an intrinsic viscosity which is less than 1 dl/g, said cationic polymer being present in an amount of from 2-20% by weight based on the amount of clay present, said clay present in an amount of from 0.5-5% by weight of the sand present, and water.
    Type: Grant
    Filed: August 2, 2012
    Date of Patent: April 23, 2013
    Assignee: LaFarge
    Inventors: Alain Jacquet, Emmanuel Villard, Olivier Watt
  • Patent number: 8394744
    Abstract: A manufactured cementitious binder including a hydraulic binder in an amount in the range of from about 40 to 75% by weight of the cementitious binder; metakaolin in an amount greater than about 5% by weight of the cementitious binder; silica fume in an amount up to about 15% by weight of the cementitious binder; and cement kiln dust in an amount greater than about 10% by weight of the cementitious binder, the cement kiln dust including chlorine in an amount of at least 0.1% by weight of the cement kiln dust, the cementitious binder providing a cementitious settable composition, when added with water and without a lightweight additive, that has a density lower than about 13 pounds per gallon and greater than about 11 pounds per gallon and a 24 hour compressive strength at 100 F, as hardened, of at least 500 psi.
    Type: Grant
    Filed: May 17, 2010
    Date of Patent: March 12, 2013
    Assignee: LaFarge
    Inventors: Wes Woytowich, Bill Carruthers, Benoit Cotnoir, Paul Lehoux, Richard McCorkle, Eric Bowman
  • Patent number: 8394192
    Abstract: A lightweight structural concrete includes a hydraulic binder; effective water; a superplasticizer; and aggregates; the concrete having a density in the fresh state varying from 1.40 to a Dmax value calculated according to formula (I) Dmax=1.58+(a×AM) in which “a” represents a coefficient for which the value is equal to 1; “AM” represents the mass percentage of the amorphous materials contained in 1 m3 of fresh concrete; the concrete having a maximum fresh state density Dmax less than or equal to 1.85; the concrete having a Weffective/L ratio varying from 0.19 to 0.
    Type: Grant
    Filed: October 10, 2008
    Date of Patent: March 12, 2013
    Assignee: Lafarge
    Inventors: Sylvain Meille, Gilles Chanvillard, Arnaud Schwartzentruber, Emmanuel Bonnet
  • Publication number: 20130041073
    Abstract: A mixture for a hydraulic composition, including an inerting agent for at least partially neutralizing the harmful effects of impurities in a hydraulic composition on the workability of the hydraulic composition; a first superplasticizer different from the inerting agent; and a second superplasticizer different from the first superplasticizer and the inerting agent and having a maximum plasticizing action at 20° C. developing after the peak of the plasticizing action at 20° C. of the first superplasticizer.
    Type: Application
    Filed: March 29, 2011
    Publication date: February 14, 2013
    Applicant: LAFARGE
    Inventors: Emmanuel Villard, Martin Mosquet, David Rinaldi, Horacio Naranjo, Jean-Michel Laye
  • Patent number: 8372240
    Abstract: The subject of the invention is a novel plasterboard and its manufacturing processes. The novel board comprises, on one side, two first parallel feathered edges and, on the other side, two other, second, parallel feathered edges that are perpendicular to the first ones; or, on one side, two first parallel feathered edges and, either on the same side or on the other side, two second parallel feathered edges that are perpendicular to the first ones, the said other parallel feathered edges having a width of between 100 and 200 mm; or, on one side, two first parallel feathered edges and, either on the same side or on the other side, two second parallel feathered edges that are perpendicular to the first ones, the said second parallel feathered edges having a width such that the ratio of the width of the said second parallel feathered edges to the width of the said first parallel feathered edges is between 1.5 and 5.
    Type: Grant
    Filed: August 11, 2009
    Date of Patent: February 12, 2013
    Assignee: Lafarge Platres
    Inventors: Paul Jallon, Jean-Louis Laurent, Frederic Peronnet, Roger Arese, Lionel Zbinden, Emmanuel Vial, Loic Martin
  • Publication number: 20130035417
    Abstract: A process to inert non-swelling clays in at least one mineral component intended for the preparation of a hydraulic composition, including the addition, to the hydraulic composition, to the mineral component or to one of the other constituents of the hydraulic composition, of an organic molecule having a cationic charge density strictly less than 0.5 meq/g and including at least two atoms each being capable of forming at least one hydrogen bond.
    Type: Application
    Filed: March 1, 2011
    Publication date: February 7, 2013
    Applicant: LAFARGE
    Inventors: Emmanuel Villard, Olivier Watt, Horacio Naranjo, David Rinaldi, Alain Jacquet
  • Patent number: 8366825
    Abstract: The invention concerns a fast binder comprising; cement; at least one superplasticizer; calcium nitrite; and at least one formic derivative. The invention also concerns concrete mixtures obtained from said binder and methods for making same.
    Type: Grant
    Filed: June 9, 2006
    Date of Patent: February 5, 2013
    Assignees: Chryso, Lafarge
    Inventors: Serge Sabio, Bruno Pellerin, Christophe Levy, Serge Ghilardi
  • Publication number: 20130019779
    Abstract: A method includes using, as an inerting agent of carbonaceous materials, for treatment of at least one constituent of a hydraulic composition comprising at least one air-entraining agent, the constituent including the carbonaceous materials, of an admixture, including at least one polymer comprising at least one chain having hydrophobic end groups and an intermediary hydrophilic group between the end groups, the admixture being adapted to at least partially neutralise the carbonaceous materials.
    Type: Application
    Filed: January 10, 2011
    Publication date: January 24, 2013
    Applicant: LAFARGE
    Inventors: Sébastien Georges, Emmanuel Villard, Martin Mosquet, Emmanuel Faure
  • Publication number: 20120318171
    Abstract: A foamed concrete having a density from 100 to 800 kg/m3 including by mass relative to the total mass of the concrete: a cement; water; from 0.01 to 5% of a water-reducing agent, plasticizer or superplasticizer; from 0.45 to 5% of a foaming agent relative to the amount of water; from 0.01 to 5% of a water-soluble calcium salt; inorganic particles from 0.1 to 300 ?m in size; the ratio of foaming agent to calcium salt being from 0.3 to 0.8; the foamed concrete including 10% or more by mass of slag.
    Type: Application
    Filed: February 16, 2011
    Publication date: December 20, 2012
    Applicant: LAFARGE
    Inventors: Pierre-Henri Jezequel, Benoit Mathonier
  • Publication number: 20120315464
    Abstract: A cement board has a density from 200 to 1000 kg/m3, the cement board produced from a foamed cement slurry including cement; water; from 0.01 to 5% of a water-reducing agent, a plasticizer or a superplasticizer, % by mass relative to the mass of cement; from 0.45 to 5%, of a foaming agent, % by mass relative to the mass of water; a water-soluble calcium salt; mineral particles from 0.1 to 300 ?m in size; a ratio of foaming agent to calcium salt being from 0.3 to 0.8.
    Type: Application
    Filed: February 16, 2011
    Publication date: December 13, 2012
    Applicant: LAFARGE
    Inventors: Olivier Refouvelet, Nicolas Pouteau
  • Publication number: 20120316267
    Abstract: In one embodiment, the present invention includes a method for preparing a hydraulic composition including sand in which clay is present, the method including adding to the sand and clay a cationic polymer having a density of cationic charges which is greater than 0.5 meq/g and an intrinsic viscosity which is less than 1 dl/g, said cationic polymer being present in an amount of from 2-20% by weight based on the amount of clay present, said clay present in an amount of from 0.5-5% by weight of the sand present, and water.
    Type: Application
    Filed: August 2, 2012
    Publication date: December 13, 2012
    Applicant: Lafarge
    Inventors: Alain Jacquet, Emmanuel Villard, Olivier Watt
  • Publication number: 20120312193
    Abstract: A foamed concrete having a density from 100 to 800 kg/m3 including by mass relative to the total mass of the concrete: a cement; water; from 0.01 to 5% of a water-reducing agent, plasticizer or superplasticizer; from 0.45 to 5% of a foaming agent relative to the amount of water; from 0.01 to 5% of a water-soluble calcium salt; inorganic particles from 0.1 to 300 ?m in size; the ratio of foaming agent to calcium salt being from 0.3 to 0.8; excluding foamed concretes including 10% or more by mass of slag.
    Type: Application
    Filed: February 16, 2011
    Publication date: December 13, 2012
    Applicant: LAFARGE
    Inventors: Pierre-Henri Jezequel, Benoit Mathonier
  • Publication number: 20120304893
    Abstract: A treatment process for the production of a hydraulic composition with entrained air including at least one admixture and a constituent including carbonaceous materials, the process including: obtaining a representative value of the adsorption of probe molecules by the carbonaceous materials; and producing the hydraulic composition or treating the constituent with a quantity of admixture which depends on the value.
    Type: Application
    Filed: January 10, 2011
    Publication date: December 6, 2012
    Applicant: LAFARGE
    Inventors: Sébastien Georges, Emmanuel Villard, Alain Jacquet, Laurent Barcelo, Anik Delagrave
  • Patent number: 8317915
    Abstract: A composition includes at least, in % expressed by mass relative to the total mass of the composition, from 0.01 to 3% of polycarboxylic acid or salts thereof, the polycarboxylic acid including 2 to 4 carboxyl groups per molecule; and from 97 to 99.99% of a Belite-Calcium-Sulphoaluminate-Ferrite clinker (BCSAF clinker).
    Type: Grant
    Filed: July 20, 2010
    Date of Patent: November 27, 2012
    Assignee: Lafarge
    Inventors: Gunther Walenta, Ellis Gartner, Vincent Morin
  • Publication number: 20120291672
    Abstract: A process for reducing the concentration of carbon dioxide in a gas including carbon dioxide and water vapour (for example a flue gas or a cement plant flue gas) which process includes contacting the gas with a particulate solid, which solid includes an alkaline earth metal oxide or hydroxide and a promoter selected from an alkanolamine; an unsubstituted or substituted piperazine; an unsubstituted or substituted morpholine; and a polyethyleneamine oligomer.
    Type: Application
    Filed: January 12, 2011
    Publication date: November 22, 2012
    Applicant: LAFARGE
    Inventors: Ellis Gartner, Michel Gimenez
  • Publication number: 20120287748
    Abstract: A gypsum slurry mixer includes a stationary part delimiting a mixing chamber including an upper part with a supply orifice, a lower part, a lateral part with an outlet orifice defining on the lateral part two end points and the outlet orifice is located within the angular sector formed by the centre of the stationary part and by the 2 points; a smooth movable part having an axis of rotation arranged in the stationary part; and an outlet system including a tubular element oriented tangentially to the stationary part along an axis of which the projection in a plane perpendicular to the axis of rotation is located within the sector formed by the acute angle between the projections, in the perpendicular plane, of the two tangents to the lateral part passing through the end points; and a collecting element.
    Type: Application
    Filed: January 17, 2011
    Publication date: November 15, 2012
    Applicant: LAFARGE GYPSUM INTERNATIONAL
    Inventors: Fabrice Pourcel, Fabrice Marandeau, Olga Volkova
  • Patent number: 8303708
    Abstract: A ductile ultra-high performance concrete which includes in relative parts by weight: 100 of Portland cement; 50 to 200 of a sand having a single grading with a D1O to D90 between 0.063 and 5 mm, or a mixture of sands, the finest sand having a D1O to D90 between 0.063 and 1 mm and the coarsest sand having a D1O to D90 between 1 and 5 mm; 0 to 70 of a particulate pozzolanic or non-pozzolanic material or a mixture thereof having a mean particle size less than 15 ?m; 0.1 to 10 of a water-reducing superplasticizer; 10 to 30 of water; and 0.5 to 5% by volume relative to the volume of the hardened composition of glass fibers having an aspect ratio of 6 to 120.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: November 6, 2012
    Assignee: Lafarge
    Inventors: Stéphane Rigaud, Philippe Fonollosa, Gilles Chanvillard
  • Patent number: 8304475
    Abstract: A process for the production of a bituminous composition, includes (i) producing a mix of aggregates with a maximum diameter less than or equal to 30 mm and of an amount less than or equal to 0.8 g per square meter of specific surface developed by the aggregates of at least one cationic polymer in the liquid form having a density of cationic charges greater than or equal to 0.5 meq/g and an intrinsic viscosity of from 0.01 to 0.8 dl/g; and (ii) putting the mix obtained in stage (i) into contact with at least one bituminous binder. A bituminous composition includes at least one specific cationic polymer and the use of at least one specific cationic polymer in the surface treatment of aggregates intended for the preparation of a bituminous composition are the other two subject-matters of the present invention.
    Type: Grant
    Filed: April 1, 2010
    Date of Patent: November 6, 2012
    Assignee: Lafarge
    Inventors: Stéphane Brocas, Mohsen Ech, Nicolas Richard, Emmanuel Villard, Hassan Baaj, Philippe Toubeau