Patents Assigned to Lafarge
  • Publication number: 20120085265
    Abstract: A process for producing a clinker with a high content of belite, includes (i) introducing a raw meal into a calcination chamber of a cement plant kiln; (ii) calcining the raw meal at a temperature of from 1150° C. to 1375° C.; (iii) measuring the weight per litre of the product of step (ii) and eliminating the product having a weight per litre strictly less than 650 g/litre; (iv) measuring the quantity of SO3 in the product of step (ii) and eliminating the product having a ratio of quantity of SO3 of the decarbonated raw meal/quantity of SO3 in the product of step (ii) less than or equal to 0.75 and greater than or equal to 1.2; (v) measuring the quantity of free lime (CaOl) in the product of step (ii) and eliminating the product having a quantity of free lime strictly greater than 1.5%, percentage by mass of free lime in the product of step (ii).
    Type: Application
    Filed: June 7, 2010
    Publication date: April 12, 2012
    Applicant: LAFARGE
    Inventors: Gunther Walenta, Cédric Comparet, Vincent Morin
  • Publication number: 20120085064
    Abstract: The object of the invention is a drying compound comprising from 50 to 85% of FGD gypsum and/or natural or processed gypsum, in mass percentages based on the total mass of the compound, presenting the following particle size characteristics: (i) a d50 from 35 to 70 ?m and (ii) a span (d90-d10/d50) lower than 2. The object of the invention is also a preparation process of the compound according to the invention. Finally, the object of the invention is a building process of a structure using this compound.
    Type: Application
    Filed: December 16, 2011
    Publication date: April 12, 2012
    Applicant: LAFARGE PLATERS
    Inventors: Alain PETIT, Marc Domenech
  • Patent number: 8151531
    Abstract: A thermal barrier includes a thermal insulating block, a layer of ultra-high performance fibered concrete integrated with the block, reinforcements embedded in the layer of ultra-high performance fibered concrete, the reinforcements protruding from the ultra-high performance fibered concrete on either side of the block. Embodiments of the invention further provides a building that includes the barrier, a process of manufacturing the barrier and a manufacturing process of the building.
    Type: Grant
    Filed: June 23, 2006
    Date of Patent: April 10, 2012
    Assignee: Lafarge
    Inventors: Mouloud Behloul, Alain Birault, Jacques Daliphard, André Pouget
  • Patent number: 8151532
    Abstract: A construction assembly for interior works including prefabricated elements, wherein the prefabricated elements include a coating layer formed of at least one skim coat deposited on the prefabricated elements by a coating device; and at least one jointing material, e.g. a sealing coat, joint coat and/or joint pointing coat, which joints adjacent said prefabricated elements to form a substantially plane outer surface.
    Type: Grant
    Filed: July 7, 2004
    Date of Patent: April 10, 2012
    Assignee: Lafarge Platres
    Inventors: Francois Zuber, Claude Leclercq, Pascal Bourne-Chastel, Elizabeth A. Colbert, Pierre Gagne, Roland Boucher, Sylvie Bilodeau
  • Patent number: 8142564
    Abstract: A method for producing a cement-containing material having a low content of soluble Cr (VI), the method including providing a cement-containing material with metallic sulphate particles coated with at least one product of the hydrolysis of a collagen material.
    Type: Grant
    Filed: May 6, 2008
    Date of Patent: March 27, 2012
    Assignee: Lafarge
    Inventors: Hélène Debegnac, Christelle Sing
  • Publication number: 20120056348
    Abstract: A production process includes introducing the material to be moulded into a mould, placing the mould in an envelope comprising a vacuum port; creating a low pressure in the envelope by formation of a gas flow through the vacuum port; deforming the mould; stopping the gas flow; and applying pressure on at least a portion of the mould, optionally with interposition of the envelope, at least after the gas flow is stopped.
    Type: Application
    Filed: May 7, 2010
    Publication date: March 8, 2012
    Applicant: LAFARGE
    Inventors: Laurence Jacques, Thibault Lagrange
  • Patent number: 8129461
    Abstract: The invention relates to a composition comprising a binder, filler particles and water, wherein the binder comprises amorphous silica and a vinyl-functional silicone polymer. The invention also relates to a method of making this composition as well as to a method of coating a substrate comprising applying the composition onto the substrate.
    Type: Grant
    Filed: October 29, 2007
    Date of Patent: March 6, 2012
    Assignee: Lafarge SA
    Inventors: Constantinos Xenopoulos, Vincent Teissier, Emmanuel Fourdin
  • Patent number: 8119207
    Abstract: A process for manufacturing set cellular cement, including the steps of: (i) mixing cementitious material, water, foaming agent and optionally additives into a free flowing slurry having a slump of at least 100 mm; subsequently (ii) injecting and distributing air into the slurry of step (i) to form a cellular slurry; subsequently (iii) casting the cellular slurry of step (ii); and finally allowing the cellular slurry to set. And, an apparatus for carrying out the process.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: February 21, 2012
    Assignee: Lafarge Platres
    Inventors: Michel Rigaudon, Jorg Bold, Steven Roy Butler, Eric Millamon
  • Publication number: 20120041103
    Abstract: A fast hydraulic binder comprising cement, at least one first superplasticizer, a calcium salt, and at least one second superplasticizer different from the first superplasticizer and comprising a main chain and pendant groups connected to the main chain adapted so as to separate from the main chain in a basic medium, wherein the result is that the second plasticizer has a fluidifying action which increases at least temporarily over time in a basic medium.
    Type: Application
    Filed: August 17, 2011
    Publication date: February 16, 2012
    Applicants: CHRYSO, LAFARGE
    Inventors: Serge SABIO, David Rinaldi, Jean-Michel Laye, Isabelle Sgro, Horacio Naranjo, Bruno Pellerin, Pascal Boustingorry
  • Publication number: 20120037045
    Abstract: A binder premix includes from 0.2% to 63% of a material of an ultrafine particle size category, including individual particles with a D90 value less than 1 ?m and/or with a BET specific surface greater than 5 m2/g; from 8% to 63% of selected Portland cement including particles with a D90 value less than 30 ?m and from 25% to 85% of a material, other than the cement, of a fine particle size category, including particles for which the D10 and D90 values are from 1 ?m to 120 ?m and with a BET specific surface less than 5 m2/g. A binder mix including, in addition to the premix, a material of a medium particle size category, including particles for which the D10 and D90 values are from 120 ?m to 5 mm is disclosed.
    Type: Application
    Filed: March 23, 2010
    Publication date: February 16, 2012
    Applicant: LAFARGE
    Inventors: Philippe Fonollosa, Jean-Francois Batoz, Jeffrey Chen
  • Publication number: 20120035302
    Abstract: A process for the production of a bituminous composition, includes (i) producing a mix of aggregates with a maximum diameter less than or equal to 30 mm and of an amount less than or equal to 0.8 g per square metre of specific surface developed by the aggregates of at least one cationic polymer in the liquid form having a density of cationic charges greater than or equal to 0.5 meq/g and an intrinsic viscosity of from 0.01 to 0.8 dl/g; and (ii) putting the mix obtained in stage (i) into contact with at least one bituminous binder. A bituminous composition includes at least one specific cationic polymer and the use of at least one specific cationic polymer in the surface treatment of aggregates intended for the preparation of a bituminous composition are the other two subject-matters of the present invention.
    Type: Application
    Filed: April 1, 2010
    Publication date: February 9, 2012
    Applicant: LAFARGE
    Inventors: Stéphane Brocas, Mohsen Ech, Nicolas Richard, Emmanuel Villard, Hassan Baaj, Philippe Toubeau
  • Publication number: 20120034836
    Abstract: A plaster slurry composition includes plaster, water and starch, the starch having a Brookfield viscosity of less than 60 cps at a temperature below 60° C. and a Brookfield viscosity greater than 10,000 cps at a temperature of 70° C.
    Type: Application
    Filed: October 20, 2011
    Publication date: February 9, 2012
    Applicant: LAFARGE PLATRES
    Inventors: Michel RIGAUDON, Frédéric Peronnet
  • Publication number: 20120024198
    Abstract: A dry binder premix includes, in mass proportions: Portland clinker having a Blaine specific surface area comprised from 4500 to 9500 cm2/g, the minimum quantity of the clinker by mass percentage relative to the total mass of the premix being determined according to: [?6.10?3×BSSk]+75, in which BSSk is the Blaine specific surface area of the clinker given in cm2/g; fly ash; an alkali sulphate; one source of SO3; complementary materials having a Dv90 less than or equal to 200 ?m selected from limestone powders, calcined shale, metakaolins, siliceous fillers, silica powders, pozzolans, slags, fly ash and mixtures thereof A quantity of clinker+the quantity of fly ash is greater than or equal to 75% by mass percentage relative to the total mass of the premix and a total quantity of clinker in the premix is less than 60% by mass percentage relative to the total mass of the premix.
    Type: Application
    Filed: March 23, 2010
    Publication date: February 2, 2012
    Applicant: LAFARGE
    Inventors: Arnaud Schwartzentruber, Mylène Martin, Philippe Benard, Serge Sabio
  • Publication number: 20120016059
    Abstract: A method includes using copolymers including at least polyoxyalkylenated monomer units and at least phosphorus-comprising monomer units as water-reducing agent in hydraulic binders.
    Type: Application
    Filed: March 23, 2010
    Publication date: January 19, 2012
    Applicant: LAFARGE GYPSUM INTERNATIONAL
    Inventors: Jean-Michel Faure, Olivier Watt, David Rinaldi, Hakimi Yahiaoui
  • Publication number: 20120012315
    Abstract: A manufactured cementitious binder includes a hydraulic binder in an amount in the range of from 40 to 75% by weight of the cementitious binder; metakaolin in an amount in the range of from 1 to 30% by weight of the cementitious binder; silica fume in an amount up to 15% by weight of the cementitious binder; limestone in an amount of from 5 to 30% by weight of the cementitious binder, and a cementitious accelerator in a controlled amount of at least 0.5% by weight of the cementitious binder, the cementitious binder providing a cementitious settable composition when added with water, wherein for a density lower than 13 pounds per gallon and of at least 11 pounds per gallon obtained without a lightweight additive, said cementitious settable composition exhibits a 24 hour compressive strength at 100 F, as hardened, of at least 500 psi.
    Type: Application
    Filed: July 14, 2011
    Publication date: January 19, 2012
    Applicant: LAFARGE
    Inventors: Wes Woytowich, Bill Carruthers, Paul Lehoux, Greg Daderko
  • Publication number: 20120012314
    Abstract: A manufactured cementitious binder including a hydraulic binder in an amount in the range of from about 40 to 75% by weight of the cementitious binder; metakaolin in an amount in the range of from about 1 to 30% by weight of the cementitious binder; silica fume in an amount up to about 15% by weight of the cementitious binder; lime kiln dust in an amount of from about 5 to 30% by weight of the cementitious binder, and a cementitious accelerator in an amount greater than about 0.1% by weight of the cementitious binder, wherein the cementitious binder provides a cementitious settable composition, when added with water and without a lightweight additive, that has a density lower than about 13 pounds per gallon and greater than about 11 pounds per gallon and a 24 hour compressive strength at 100 F, as hardened, of at least 500 psi.
    Type: Application
    Filed: July 14, 2011
    Publication date: January 19, 2012
    Applicant: LAFARGE
    Inventors: Wes Woytowich, Bill Carruthers, Paul Lehoux, Greg Daderko
  • Patent number: 8080103
    Abstract: A demolding composition, to be used for the production of parts of hydraulic-setting material, includes at least one oil and at least one calcium salt, calcium borates and calcium salts of fatty acids being excluded from the at least one calcium salt. A process for the preparation of a part molded in hydraulic-setting material, includes coating sides of an appropriate mold with the demolding composition; introducing a freshly-prepared hydraulic-setting composition; and removing the part from the mold after hardening and optional curing of the composition.
    Type: Grant
    Filed: December 14, 2007
    Date of Patent: December 20, 2011
    Assignee: Lafarge
    Inventors: Stéphane Venon, Gilles Chanvillard, Isabelle Dubois-Brugger, Christophe Levy, Vincent Teissier
  • Patent number: 8075687
    Abstract: A hydraulic binder based on slag cement, the slag cement including 20 to 80 weight % relative to a total weight of slag cement, of a blast furnace slag or a mixture of blast furnace slags, relative to the total weight of the slag cement, the hydraulic binder including an acceleration additive that is a ternary system including at least one alkali metal hydroxide in an amount such that, during mixing with water of the hydraulic binder, a molar concentration of the alkali metal hydroxide in the water is from 0.05N to 0.60N, preferably from 0.20N to 0.40N; an alkali metal sulfate at a rate of from 0.2 to 3 weight % of the slag cement; and a source of calcium sulfate in such a proportion that the content of calcium sulfate (CaSO4), relative to the weight of the slag cement, is from 2 to 7%.
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: December 13, 2011
    Assignee: LaFarge
    Inventor: Michel Testud
  • Publication number: 20110259247
    Abstract: The present invention relates to a composition including at least a Portland clinker and a Belite-Calcium-Sulphoaluminate-Ferrite clinker (BCSAF).
    Type: Application
    Filed: December 18, 2009
    Publication date: October 27, 2011
    Applicant: LAFARGE
    Inventors: Günther Walenta, Cédric Comparet, Vincent Morin, Ellis Gartner
  • Patent number: 8043425
    Abstract: A subject of the invention is a mixture comprising in proportions by mass: from 0.4 to 4%, preferably from 0.8 to 1.7%, of materials in the ultrafine particle size range, constituted by particles with a D90 smaller than 1 ?m and/or with a specific BET surface area greater than 6 m2/g; from 1 to 6%, preferably from 2 to 5%, of Portland cement; from 8 to 25%, preferably from 12 to 21%, of materials in the fine particle size range, constituted by particles the D10 and the D90 of which are comprised between 1 ?m and 100 ?m and with a specific BET surface area of less than 5 m2/g, different from the cement; from 25 to 50%, preferably from 30 to 42%, of materials in the medium particle size range, constituted by particles the D10 and the D90 of which are comprised between 100 ?m and 5 mm; and from 25 to 55%, preferably from 35 to 47%, of materials in the larger particle size range, constituted by particles the D10 of which is greater than 5 mm.
    Type: Grant
    Filed: May 16, 2007
    Date of Patent: October 25, 2011
    Assignee: Lafarge
    Inventor: Emmanuel Garcia