Abstract: A double-helix spiral conveyor, a method for conveying articles up and down a spiral conveyor, and a method for constructing a drive drum for a spiral conveyor. The double-helix spiral conveyor conveys articles on the conveyor up the inner side of a spiral drum by engaging the outer edge of the belt and down the outer side of the drum by engaging the inner edge of the belt. A slew drive at the bottom of the drum drives the conveyor.

Abstract: A belt conveyor having snagless retractable flights. The flights rotate from a retracted position generally parallel to a top conveying surface on the conveyor belt to an extended position standing up and away from the top surface. In one version of the flight, a distal edge of the flight is bent downward into a cavity in the top surface of the belt when the flight is retracted. In another version, rollers at the distal end of the flight extend upstream of the distal edge of the flight. The flight rollers are rotated when the flight is retraced to lift and propel conveyed articles over the edges of the flight. Thus, both flights avoid snagging articles with discontinuous bottoms.

Abstract: A shaft assembly using spring clips to confine components mounted on the shaft in selected positions. The shaft assembly includes a shaft with components mounted along its length. Each component is confined by a pair of flanking spring clips. Each spring clip has a pair of confronting side panels resiliently coupled together. Holes through the side panels receive the shaft. The side panels are biased to converge toward each other so that a laterally applied force from a confined component acts in the direction of the bias to prevent the clip locked on the shaft from unlocking.

Abstract: An environmentally controlled conveyor system including a sensor-instrumented conveyor belt conveying products continuously through a thermal-treatment process and a method for determining the instantaneous position of the sensors. Temperature or other sensors are embedded in the conveyor belt across its width and along its length to advance with the product through the thermal-treatment process, such as through a pasteurizer tunnel. The sensor measurements are transmitted wirelessly from the belt to a remote system controller for monitoring or controlling the system. Data from sensors measuring environmental or belt conditions are used to determine the instantaneous positions of the sensors to coordinate the sensor data with sensor position.

Abstract: A roller-type grader having adjustable, widening gauging passages between consecutive rotating grader rollers and an associated method for adjusting the gauging passages. A drive rotates all the rollers in the same direction on their axes. The ends of the rollers at each end are rotatably and pivotally suspended from adjustment yokes that are movable laterally in unison along tracks by an adjustment shaft. Positioning the yokes positions the ends of the rollers relative to each other. Minimum and maximum widths of the gauging passages at opposite ends of the rollers are adjusted by rotating the adjustment shafts.

Abstract: A transverse-roller conveyor belt and a conveyor system providing a drive mechanism for driving the rollers in the belt to divert conveyed articles. The conveyor belt includes belt rollers that each engage a pair of smaller-diameter, article-conveying rollers. The conveyor system's drive mechanism, when selectively actuated, rotates the belt rollers, which rotate the article-supporting rollers to divert conveyed articles toward or off the side of the belt. Gaps between at least some of the pairs of article-supporting rollers admit the teeth of a transfer comb to strip remaining articles off the downstream end of the belt.

Abstract: Apparatus and method for translating articles. The apparatus has a rectangular work area defined by the upper run of a positioning conveyor having an oblique-roller conveyor belt selectively driven forward or reverse in coordination with the actuation and deactuation of the obliquely rotatable belt rollers. Tools, such as cutting tools or inspection stools, along the sides of the work area interact with the sides of the articles as they are translated without rotation in a rectangular path against guide surfaces on the periphery of the work area by the sequential reversing of the conveyor belt direction and the actuation and deactuation of the article-supporting rollers.

Abstract: A conveyor transfer system and a transfer platform for transferring articles from an upstream conveyor to a downstream conveyor across a gap. The transfer platform fits in the gap between two conveyors arranged end to end. At least one of the conveyors includes a conveyor belt that reverses direction around a reversing element at the gap. The transfer platform floats in the gap supported by the conveyor belt or its reversing element without a direct connection to the conveyor frame.

Abstract: A checkpoint system, wheeled bins for a checkpoint system, and methods for conveying articles in wheeled bins through a checkpoint system. Each bin has four wheels that do not extend below the bin's flat bottom. In this way, the bin can be slid on its bottom along a shallow, troughed divesting table while it is being filled and conveyed on its bottom through a checkpoint and rolled on its wheels along a deeper troughed discharge lane. A bin return beneath the discharge lane returns bins to a bin storage queue beneath the divesting table. A sorter at the output of the checkpoint selectively diverts bins to one or more discharge lanes, such as individual lanes for cleared and for suspect bin contents.

Abstract: A case turner and associated method for rotating conveyed articles. The case turner includes a pair of conveyor belts advancing side by side in a conveying direction. The belts, which are tilted downward toward each other, have rows of article-supporting rollers that can rotate freely on axes parallel to the conveying direction. Each of the belts advances at a different speed so that an article bridging both belts is rotated as it is conveyed along the belt. The speed differential is set to provide a desired degree of rotation for the length of the two belts.

Abstract: A modular spiral belt and method for molding belt modules for constructing a heat-resistant belt. The spiral belt is constructed of a series of hingedly interconnected belt modules. The modules have single hinge links at the outside of a turn and dual hinge links elsewhere. All the hinge links extend outward from opposite faces of a central transverse spine. The dual hinge links, which each have a pair of parallel legs joined at a distal end by a yoke, are separated by a transverse pitch greater than the transverse pitch of the single one-legged hinge links at the outside of a turn. When molded from a blend of a thermoplastic polymer and a nanoclay, belt modules are useful in heat-resistant applications without sacrificing beam stiffness.

Abstract: A spiral conveyor for positively driving a conveyor belt along a helical path. The spiral conveyor includes a rotating cylindrical tower with parallel drive members extending from the bottom to the top of the tower on its periphery. Each drive member includes an outwardly protruding ridge that varies in height from the bottom to the top of the tower. The variations in height facilitate the belt's entry onto and exit from the tower and robust, positive driving engagement with the inside edge of the belt along the majority of its path along the tower.

Abstract: Apparatus and method for separating lightweight waste from product with cyclic pulses of air. An air separator includes a blower duct directing air upward through product conveyed on a foraminous conveyor. A pair of counter-rotating vanes in the blower duct cyclically open and close to establish a pulsating air flow in the center of the duct across the width of the conveyor. The pulsating air flow lifts lightweight waste from the product and blows it through a vertical duct above the conveyor to waste separation chambers for separation and disposal.

Abstract: A low-pressure accumulation system and a conveyor belt in an accumulation conveyor for the use with the system. The belt, which is flanked on opposite sides by lines of gravity rollers, has a longitudinal lane of article-supporting belt rollers arranged in groups along the length of the conveyor belt. The groups are spaced apart from each at regular intervals. Trays sit atop the gravity rollers until they are lifted slightly higher by one of the slightly elevated groups of article-supporting belt rollers, which engage the bottom of the tray and convey it along toward a discharge end. Retractable stops selectively block the trays from advancing on the accumulation conveyor. The freely rotatable article-supporting belt rollers roll along the bottoms of any blocked and accumulated trays and provide low back pressure. The belt may also include low-friction rollers that ride on bearing surfaces below the belt to help lower friction between the belt and the conveyor structure while the belt is running.

Abstract: A conveyor, a conveyor belt used in the conveyor, and a belt module used to construct the conveyor belt, in which the module includes belt rollers that extend outward of a conveyor surface of the modules to support conveyed articles. The belt rollers are mounted in cavities in the modules that open onto the conveying surface and a recessed surface recessed inward of an outermost surface opposite the conveying surface through the thickness of the modules. Bearing surfaces, such as the peripheries of conveyor rollers underlying the conveyor belt along a carryway run, extend into the conveyor belt past the outer surface to contact the belt rollers. As the belt advances, the belt rollers rotate on the bearing surfaces to push conveyed articles along or across the belt.

Abstract: Apparatus and method for cutting boxes. The box cutter has a rectangular work area defined by the upper run of an oblique-roller conveyor belt selectively driven forward or reverse in coordination with the actuation and deactuation of the obliquely rotatable belt rollers. Cutting tools along the sides of the work area cut into the side panels of the boxes as they are translated without rotation in a rectangular path against guide surfaces on the periphery of the work area by the sequential reversing of the conveyor belt direction and the actuation and deactuation of the box-supporting rollers.

Abstract: A belt conveyor for diverting articles on actuated multi-directional wheels in a conveyor belt. The conveyor belt has article-supporting multi-directional wheels rotatably mounted in cavities in the belt. The wheels are arranged to rotate on axes oblique to the direction of belt travel. A bearing surface underlies the belt along a carryway. As the belt advances along the carryway, the rollers on the periphery of the wheel ride on the bearing surface and cause the wheel to rotate on its oblique axis. Articles conveyed on the belt atop the wheels are diverted by the rotating wheels toward a side of the belt.

Abstract: Methods for singulating laterally abutting conveyed articles in a conveyor (60). The method includes separating laterally abutting articles by means of a first conveyor section (62) having in-line rollers (64) or oblique rollers rotating at a first speed in a conveying direction (70) and a second laterally adjacent conveyor section (63) having oblique rollers (65) rotating at a second speed in a direction causing articles atop the oblique rollers (65) in the second section (63) to diverge from articles atop the rollers in the first section. Differing the roller speeds helps the abutting articles to increase their separation in the conveying direction.

Abstract: A two-material conveyor belt module and a method for making it. A conveyor belt module comprises a rigid thermoplastic link substrate topped with a high-friction layer made of a resilient material. A dense array of teeth protrudes upward from the link substrate. The resilient material is overmolded onto the link substrate at a temperature high enough to melt the ends of the teeth. The melted ends of the teeth mix with the resilient material to form a bond firmly retaining the high-friction layer atop the substrate.

Abstract: A spacing conveyor having article-accelerating rollers and selectively retractable stops to control the gaps between consecutive conveyed packages. A sensor measures the length of a package being fed onto the spacing conveyor. A controller selectively actuates one or more actuators positioned along the length of the conveyor to move selected stops advancing with the conveyor from a retracted position to a blocking position to receive packages a variety of sizes and to control the gaps between consecutive packages.