Abstract: A conveyor having a retractable stop providing a nonsliding contact surface to the leading faces of conveyed articles to prevent damage to the faces of the articles. One version of such a stop has a contact surface defined by the peripheries of rollers that rotate on the accumulated articles as the stop moves from a blocking position accumulating articles on the conveyor to a retracted position releasing accumulated articles to advance downstream along the conveyor.

Abstract: A case turner comprising a powered roller conveyor with a bump turn and a tapered roller just downstream of the bump turn to assist in turning cases completely 90°. The larger diameter of the tapered roller is on the opposite side of the conveyor from the bump turn.

Abstract: A belt splicer for butt-welding conveyor belts and methods for its operation. The belt splicer has clamp jaws that close to contact the butt edges of two belt sections against opposite ends of a heating wand and to hold the two melted butt edges together as they weld to each other. A toggle linkage assembly locks the clamped jaws closed and stores energy in a spring mechanism. The toggle linkage assembly allows the rapid release of the spring energy to accelerate the clamp jaws open to pull the melted butt ends rapidly away from the sides of the wand to avoid sticking. In another version, an air cylinder is used instead of the toggle linkage assembly and spring mechanism to close and rapidly open the splicer.

Abstract: A conveyor includes a conveyor belt, a plurality of rollers, and a flight. The rollers have lower surfaces configured to engage a roller-engagement surface, and upper surfaces that substantially form a plane, such that the rollers engage the roller-engagement surface and rotate to move an object supported by the rollers over the plane. The flight includes a cam configured to engage a cam surface below the conveyor belt to impart a moment on the flight, and a projection that responds to the moment by rotating from a retracted position to an extended position.

Abstract: A conveyor having selectively actuated rollers whose only external contact is with conveyed articles and a method for rotating such rollers. In one version, the rollers are driven by motors that are selectively energized by a wireless signal or a sensed conveyor position. In another version, the rollers are geared to a drive wheel that engages a bearing surface underlying the conveyor along the conveying path. The rollers are selectively actuated to push conveyed articles along the conveyor as it advances.

Abstract: An intermediate drive system for driving a conveyor belt with one or more intermediate drive belts. The intermediate drive belt includes lateral rows of pivotable teeth spaced apart along the length of the intermediate drive belt. The teeth extend into the conveyor belt along a portion of the carryway to drive the conveyor belt in a conveying direction. The only component external to the intermediate drive belt that the teeth contact is the intermediate drive belt. Engagement and disengagement of the teeth with the conveyor belt is effected without the use of cams against the teeth.

Abstract: A conveyor, a conveyor belt used in the conveyor, and a belt module used to construct the conveyor belt, in which the module includes belt rollers that extend outward of a conveyor surface of the modules to support conveyed articles. The belt rollers are mounted in cavities in the modules that open onto the conveying surface and a recessed surface recessed inward of an outermost surface opposite the conveying surface through the thickness of the modules. Bearing surfaces, such as the peripheries of conveyor rollers underlying the conveyor belt along a carryway run, extend into the conveyor belt past the outer surface to contact the belt rollers. As the belt advances, the belt rollers rotate on the bearing surfaces to push conveyed articles along or across the belt.

Abstract: A double-helix spiral conveyor, a method for conveying articles up and down a spiral conveyor, and a method for constructing a drive drum for a spiral conveyor. The double-helix spiral conveyor conveys articles on the conveyor up the inner side of a spiral drum by engaging the outer edge of the belt and down the outer side of the drum by engaging the inner edge of the belt. A slew drive at the bottom of the drum drives the conveyor.

Abstract: A split-level singulator for arranging and conveying articles in a single file. The singulator comprises a central conveyor and two flanking conveyors advancing in a conveying direction. Rollers in the conveyors protrude through the thickness of the conveyors and ride on underlying supporting bearing surfaces that cause the rollers to rotate as the conveyors advance in the conveying direction. The rollers in the central conveyor rotate in the conveying direction. The rollers in the flanking conveyors rotate in directions oblique to the conveying direction to direct articles conveyed atop the rollers downstream and toward the central conveyor. The tops of the rollers of the central conveyor are vertically offset above or below the tops of the flanking oblique rollers.

Abstract: A conveyor belt and a method for providing a conveyor belt with rollers that rotate on axes oblique to the direction of belt travel. Axles are mounted on rods extending perpendicular to direction of belt travel. The axles have cylindrical outer bearing surfaces that define a central axis that is oblique to the direction of belt travel when mounted on the rods. Rollers mounted on the axles rotate on the outer bearing surfaces in a direction oblique to the direction of belt travel.

Abstract: A conveyor belt including a plurality of rollers that serve as tensile members for the conveyor belt. In some embodiments, the rollers include roller members that rotate about longitudinal shafts, wherein the roller shafts receive and transmit tensile forces along a longitudinal direction of the conveyor belt. In some embodiments, nothing exists between adjacent roller members across a width of the conveyor belt.

Abstract: A sorting switch for diverting articles from one or more infeed conveyors to two or more outfeed conveyors. A cannulae pre-alignment conveyor receives articles from one or more infeed conveyors and selectively diverts individual articles into two or more lateral regions for delivery to an alignment conveyor downstream. The alignment conveyor more precisely aligns the articles within each of the regions for delivery to outfeed conveyors at the downstream end of the alignment conveyor. The alignment and pre-alignment conveyors are realized as belt conveyors with rollers arranged to rotate universally or on axes in specific orientations. In some versions, a belt's rollers roll on bearing surfaces whenever the belt is advancing. In other versions, rollers are selective actuated by moving bearing surfaces. In yet other versions, rollers are not contacted by bearing surfaces at all.

Abstract: A low-pressure accumulation system and a conveyor belt in an accumulation conveyor for the use with the system. The belt, which is flanked on opposite sides by lines of gravity rollers, has a longitudinal lane of article-supporting belt rollers arranged in groups along the length of the conveyor belt. The groups are spaced apart from each at regular intervals. Trays sit atop the gravity rollers until they are lifted slightly higher by one of the slightly elevated groups of article-supporting belt rollers, which engage the bottom of the tray and convey it along toward a discharge end. Retractable stops selectively block the trays from advancing on the accumulation conveyor. The freely rotatable article-supporting belt rollers roll along the bottoms of any blocked and accumulated trays and provide low back pressure. The belt may also include low-friction rollers that ride on bearing surfaces below the belt to help lower friction between the belt and the conveyor structure while the belt is running.

Abstract: Apparatus and method for sorting a mass flow of articles without collisions between articles. The apparatus includes a sorting conveyor having a plurality of article-supporting belt rollers selectively rotatable in a direction transverse to the direction of belt travel. The belt rollers are selectively rotated in individual grid cells formed along the conveyor's carryway. A control system creates an image of the incoming mass flow, computes trajectories along the sorting conveyor for each package, and actuates or deactuates the belt rollers passing through each grid cell according to the trajectories to orderly and rapidly divert articles off the side of the sorting conveyor.

Abstract: Apparatus and method for cutting boxes. The box cutter has a rectangular work area defined by the upper run of an oblique-roller conveyor belt selectively driven forward or reverse in coordination with the actuation and deactuation of the obliquely rotatable belt rollers. Cutting tools along the sides of the work area cut into the side panels of the boxes as they are translated without rotation in a rectangular path against guide surfaces on the periphery of the work area by the sequential reversing of the conveyor belt direction and the actuation and deactuation of the box-supporting rollers.

Abstract: A conveyor and a method for depalletizing and singulating packages. The conveyor comprises, in one version, a set-down conveyor on which pallet layers are deposited and conveyed, a row-separation conveyor that separates the pallet layer into spaced rows, a row-extraction conveyor that extracts a leading row of packages from the trailing rows and conveys the packages of the extracted row in a transverse direction, and a singulating conveyor that arranges the articles in a single file. The conveyor system operates by first pulling a gap in the leading row of a pallet layer when the packages cross into the row-separation conveyor. Then the row is extracted from the other rows on the row-extraction conveyor. Finally, as the packages travel on and along the singulating conveyor, they are aligned to the conveyor's outer edge and rotated, if necessary, to be properly singulated.

Abstract: A merge conveyor comprising a timing conveyor feeding a singulating conveyor characterized by a transverse-roller conveyor belt having rollers with a high-friction peripheral surface. The timing conveyor delivers articles to the singulating conveyor one article at a time at precise intervals. The rollers in the transverse-roller belt rotate freely transverse to the conveying direction. A plow guides the timed articles received on the singulating belt into a single file. The high-friction rollers inhibit the rollers from sliding along the rollers in the conveying direction to maintain the precise timing established by the timing conveyor.

Abstract: A conveyor and a method for depalletizing and singulating packages. The conveyor comprises, in one version, a set-down conveyor on which pallet layers are deposited and conveyed, a row-separation conveyor that separates the pallet layer into spaced rows, a row-extraction conveyor that extracts a leading row of packages from the trailing rows and conveys the packages of the extracted row in a transverse direction, and a singulating conveyor that arranges the articles in a single file. The conveyor system operates by first pulling a gap in the leading row of a pallet layer when the packages cross into the row-separation conveyor. Then the row is extracted from the other rows on the row-extraction conveyor. Finally, as the packages travel on and along the singulating conveyor, they are aligned to the conveyor's outer edge and rotated, if necessary, to be properly singulated.

Abstract: A module for a modular conveyor belt includes a flexible retainer for retaining a hinge rod in a bore of the module. A stopper limits the bending movement of the retainer and supports the midportion of the retainer to prevent stresses generated in the retainer from exceeding its design stress.

Abstract: A flat belt conveyor that is flexible along its length and has a chevron drive and a matching drive drum with helical drive surfaces on its periphery to drive and track the belt. The flat belt may comprise a series of flexible modules, or belt segments, of one or more lengths joined end to end to form an endless belt of desired length.