Patents Assigned to Lumileds LLC
  • Publication number: 20180053880
    Abstract: A light emitting device is described. The light emitting device includes a substrate and a semiconductor structure. The semiconductor structure includes a light emitting layer disposed between an n-type region and a p-type region and has a first surface adjacent the substrate and a second surface opposite the first surface. The first surface of the semiconductor structure multiple cavities formed therein, which extend into at least one of the n-type region and the p-type region. The cavities are spaced apart and lined by a dielectric layer. At least a portion of the second surface is roughened to form multiple features spaced apart at a distance smaller than a distance between each of the cavities formed in the first surface to enhance extraction of light emitted from the light emitting layer. At least one contact is disposed between the first surface of the semiconductor structure and the substrate.
    Type: Application
    Filed: October 31, 2017
    Publication date: February 22, 2018
    Applicant: Lumileds LLC
    Inventors: Jonathan J. WIERER, Aurelien Jean Francois DAVID, Henry Kwong-Hin CHOY
  • Patent number: 9899578
    Abstract: A process for preparing a semiconductor structure for mounting to a carrier is disclosed. The process involves causing a support material to substantially fill a void defined by surfaces formed in the semiconductor structure and causing the support material to solidify sufficiently to support the semiconductor structure when mounted to the carrier.
    Type: Grant
    Filed: August 14, 2015
    Date of Patent: February 20, 2018
    Assignee: Lumileds LLC
    Inventors: Decai Sun, Charlene Sun, Oleg Shchekin
  • Patent number: 9893253
    Abstract: In one embodiment, the transparent growth substrate of an LED die is formed to have light scattering areas, such as voids formed by a laser. In another embodiment, the growth substrate is removed and replaced by another substrate that is formed with light scattering areas. In one embodiment, the light scattering areas are formed over the light absorbing areas of the LED die, to reduce the amount of incident light on those absorbing areas, and over the sides of the substrate to reduce light guiding. The replacement substrate may be formed to include reflective particles in selected areas. A 3D structure may be formed by stacking substrate layers containing the reflective areas. The substrate may be a transparent substrate or a phosphor tile that is affixed to the top of the LED.
    Type: Grant
    Filed: October 26, 2016
    Date of Patent: February 13, 2018
    Assignee: LUMILEDS LLC
    Inventors: Kenneth Vampola, Hans-Helmut Bechtel
  • Publication number: 20180035500
    Abstract: Embodiments include systems, methods, and apparatuses for providing a dimming function in a single stage AC input light emitting diode (LED) driver with a controller that contains an on-chip error amplifier and an on-chip fixed reference voltage source coupled to a first input of the error amplifier. The controller controls a duty cycle of a switching transistor to cause a feedback voltage, applied to a first package input terminal, to match the reference voltage. To achieve a dimming function, a voltage across a current sense resistor in series with the LEDs is applied to a first input of a high gain differential amplifier, and a variable dimming control voltage is applied to a second input of the differential amplifier. The output of the differential amplifier is coupled to the first package input terminal. The differential amplifier input signals will be matched at the target LED current level.
    Type: Application
    Filed: May 26, 2017
    Publication date: February 1, 2018
    Applicant: Lumileds LLC
    Inventors: Zhihua Song, Wouter Soer, Ron Bonne, Yifeng Qiu
  • Publication number: 20180033935
    Abstract: A light-emitting device is disclosed that includes a semiconductor structure having an active region disposed between an n-type layer and a p-type layer; a wavelength converter formed above the semiconductor structure; an insulating side coating formed around the semiconductor structure; and a reflective side coating formed around the wavelength converter above the insulating side coating, the reflective side coating having a top surface that is flush with a top surface of the wavelength converter.
    Type: Application
    Filed: July 27, 2017
    Publication date: February 1, 2018
    Applicant: Lumileds LLC
    Inventors: Ruen-Ching Law, Tze-Yang Hin
  • Publication number: 20180033923
    Abstract: In embodiments of the invention, a light emitting device includes a semiconductor structure including a light emitting layer disposed between an n-type region and a p-type region. A first wavelength converting layer is disposed in a path of light emitted by the light emitting layer. The first wavelength converting layer may be a wavelength converting ceramic. A second wavelength converting layer is fused to the first wavelength converting layer. The second wavelength converting layer may be a wavelength converting material disposed in glass.
    Type: Application
    Filed: August 17, 2017
    Publication date: February 1, 2018
    Applicant: LUMILEDS LLC.
    Inventors: April Dawn SCHRICKER, Oleg Borisovich SHCHEKIN, Han Ho CHOI, Peter Josef SCHMIDT
  • Publication number: 20180014373
    Abstract: A multi-layer metal core printed circuit board (MCPCB) has mounted on it at least one or more heat-generating LEDs and one or more devices configured to provide current to the one or more LEDs. The one or more devices may include a device that carries a steep slope voltage waveform. Since there is typically a very thin dielectric between the patterned copper layer and the metal substrate, the steep slope voltage waveform may produce a current in the metal substrate due to AC coupling via parasitic capacitance. This AC-coupled current may produce electromagnetic interference (EMI). To reduce the EMI, a local shielding area may be formed between the metal substrate and the device carrying the steep slope voltage waveform. The local shielding area may be conductive and may be electrically connected, to a DC voltage node adjacent to the one or more devices.
    Type: Application
    Filed: May 5, 2017
    Publication date: January 11, 2018
    Applicant: Lumileds LLC
    Inventors: Zhihua Song, Wouter Soer, Ron Bonne, Yifeng Qiu
  • Publication number: 20170365747
    Abstract: In one embodiment, a solid cylindrical tablet is pre-formed for a reflective cup containing an LED die, such as a blue LED die. The tablet comprises uniformly-mixed phosphor particles and transparent/translucent particles of a high TC material, such as quartz, in a hardened silicone binder, where the index of refraction of the high TC material is matched to that of the silicone to minimize internal reflection. Tablets can be made virtually identical in composition and size. The bulk of the tablet will be the high TC material. After the tablet is placed in the cup, the LED module is heated, preferably in a vacuum, to melt the silicone so that the mixture flows around the LED die and fills the voids to encapsulate the LED die. The silicone is then cooled to harden.
    Type: Application
    Filed: September 6, 2017
    Publication date: December 21, 2017
    Applicant: Lumileds LLC
    Inventors: Grigoriy Basin, Mikhail Fouksman
  • Patent number: 9847465
    Abstract: A flexible film comprising a wavelength converting material is positioned over a light source. The flexible film is conformed to a predetermined shape. In some embodiments, the light source is a light emitting diode mounted on a support substrate. The diode is aligned with an indentation in a mold such that the flexible film is disposed between the support substrate and the mold. Transparent molding material is disposed between the support substrate and the mold. The support substrate and the mold are pressed together to cause the molding material to fill the indentation. The flexible film conforms to the shape of the light source or the mold.
    Type: Grant
    Filed: June 4, 2014
    Date of Patent: December 19, 2017
    Assignees: Koninklijke Philips N.V., Lumileds LLC
    Inventors: Grigoriy Basin, Paul Scott Martin
  • Publication number: 20170358722
    Abstract: In one embodiment, the transparent growth substrate of an LED die is formed to have light scattering areas, such as voids formed by a laser. In another embodiment, the growth substrate is removed and replaced by another substrate that is formed with light scattering areas. In one embodiment, the light scattering areas are formed over the light absorbing areas of the LED die, to reduce the amount of incident light on those absorbing areas, and over the sides of the substrate to reduce light guiding. The replacement substrate may be formed to include reflective particles in selected areas. A 3D structure may be formed by stacking substrate layers containing the reflective areas. The substrate may be a transparent substrate or a phosphor tile that is affixed to the top of the LED.
    Type: Application
    Filed: August 29, 2017
    Publication date: December 14, 2017
    Applicant: Lumileds LLC
    Inventors: Kenneth John Vampola, Hans-Helmut Bechtel
  • Publication number: 20170338369
    Abstract: Described herein are methods for using remote plasma chemical vapor deposition (RP-CVD) and sputtering deposition to grow layers for light emitting devices. A method includes growing a light emitting device structure on a growth substrate, and growing a tunnel junction on the light emitting device structure using at least one of RP-CVD and sputtering deposition. The tunnel junction includes a p++ layer in direct contact with a p-type region, where the p++ layer is grown by using at least one of RP-CVD and sputtering deposition. Another method for growing a device includes growing a p-type region over a growth substrate using at least one of RP-CVD and sputtering deposition, and growing further layers over the p-type region. Another method for growing a device includes growing a light emitting region and an n-type region using at least one of RP-CVD and sputtering deposition over a p-type region.
    Type: Application
    Filed: May 19, 2017
    Publication date: November 23, 2017
    Applicant: Lumileds LLC
    Inventors: Isaac Wildeson, Parijat Deb, Erik Charles Nelson, Junko Kobayashi
  • Publication number: 20170330999
    Abstract: A method of separating a wafer including rows of light emitting devices is described. Dicing streets are provided on the wafer such that a respective one of the dicing streets is provided between each of the rows of light emitting devices on the wafer. The wafer is broken along a first one of the dicing streets to separate a first portion of the wafer from a remaining portion of the wafer. The first portion of the wafer includes more than one of the rows of light emitting devices. The first portion of the wafer is broken along a second one of the dicing streets to separate a second portion of the wafer from the first portion of the wafer.
    Type: Application
    Filed: July 31, 2017
    Publication date: November 16, 2017
    Applicant: Lumileds LLC
    Inventors: Rao S. Peddada, Frank Lili Wei
  • Publication number: 20170317237
    Abstract: Methods and apparatus are described. An apparatus includes a hexagonal oxide substrate and a III-nitride semiconductor structure adjacent the hexagonal oxide substrate. The III-nitride semiconductor structure includes a light emitting layer between an n-type region and a p-type region. The hexagonal oxide substrate has an in-plane coefficient of thermal expansion (CTE) within 30% of a CTE of the III-nitride semiconductor structure.
    Type: Application
    Filed: July 17, 2017
    Publication date: November 2, 2017
    Applicant: Lumileds LLC
    Inventors: Nathan Fredrick Gardner, Werner Karl Goetz, Michael Jason Grundmann, Melvin Barker McLaurin, John Edward Epler, Michael David Camras, Aurelien Jean Francois David
  • Publication number: 20170318643
    Abstract: A control circuit for a light emitting diode (LED) lighting system for achieving a dim-to-warm effect is provided. The control circuit includes an LED controller, a clamp circuit coupled to a set of warm correlated-color-temperature (“CCT”) LEDs, a switch coupled to a set of cool LEDs, and a feedback circuit coupled to the clamp and the switch. The LED controller is configured to control the clamp circuit to clamp current through the set of warm LEDs based on the input current, and control the switch to switch on the set of cool LEDs responsive to the input current being greater than a first threshold level and to switch off the set of cool LEDs responsive to the input current being lower than the first threshold level. The feedback circuit is configured to divert current from the set of warm LEDs to the set of cool LEDs.
    Type: Application
    Filed: April 26, 2017
    Publication date: November 2, 2017
    Applicant: LUMILEDS LLC
    Inventors: Yifeng QIU, Jeroen Den BREEJEN
  • Publication number: 20170318637
    Abstract: A light emitting diode (“LED”) module is disclosed. The LED module includes a first LED tap and a second LED tap, the first tap being powered on for a longer amount of time than the second LED tap, based on an alternating current voltage. The LED module also includes a first LED package on which a first LED associated with the first LED tap and a second LED associated with the second LED tap are disposed. The LED module further includes a second LED package on which a third LED associated with the first LED tap and a fourth LED associated with the second LED tap are disposed.
    Type: Application
    Filed: May 2, 2017
    Publication date: November 2, 2017
    Applicant: LUMILEDS LLC
    Inventors: Yifeng QIU, Gregory GUTH, Jeroen den BREEJEN
  • Publication number: 20170307962
    Abstract: A flash system for an electronic device includes a ring-shaped light guide having a central opening. A camera lens is positioned in or behind the opening. A first light emitting diode (“LED”) is mounted on a printed circuit board (“PCB”), and the LED and PCB are encapsulated by a molded light guide of the flash system. An identical LED and PCB are encapsulated at an opposite end of the molded light guide (i.e., 180 degrees away). The back surfaces of each PCB diffusively reflects light from the LED on the other PCB. Light extraction features on the light guide surface uniformly leak out light from the LEDs. The light emission profile of the light guide has a peak axially aligned with the central opening of the light guide and rolls off to the edge of the camera's field of view.
    Type: Application
    Filed: April 25, 2017
    Publication date: October 26, 2017
    Applicant: LUMILEDS LLC
    Inventor: Xueqin LIN
  • Publication number: 20170301841
    Abstract: A hollow frame is configured to surround the periphery of a substantially self-supporting flip-chip light emitting device. The frame may be shaped to also contain a wavelength conversion element above the light emitting surface of the light emitting device. The lower surface of the light emitting device, which is exposed through the hollow frame, includes contact pads coupled to the light emitting element for surface mounting the light emitting module on a printed circuit board or other fixture. The flip-chip light emitting device may include a patterned sapphire substrate (PSS) upon which the light emitting element is grown, the patterned surface providing enhanced light extraction from the light emitting element, through the patterned sapphire substrate.
    Type: Application
    Filed: July 1, 2017
    Publication date: October 19, 2017
    Applicant: Lumileds LLC
    Inventors: Stephen Andrew Stockman, Marc Andre de Samber, Oleg Borisovich Shchekin, Norbertus Antonius Maria Sweegers, Ashim Shatil Haque, Yourii Martynov
  • Patent number: 9755124
    Abstract: An array of housings with housing bodies and lenses is molded, or an array of housing bodies is molded and bonded with lenses to form an array of housings with housing bodies and lenses. Light-emitting diodes (LEDs) are attached to the housings in the array. An array of metal pads may be bonded to the back of the array or insert molded with the housing array to form bond pads on the back of the housings. The array is singulated to form individual LED modules.
    Type: Grant
    Filed: March 22, 2016
    Date of Patent: September 5, 2017
    Assignees: Koninklijke Philips N.V., Lumileds LLC
    Inventors: Serge J. Bierhuizen, Nanze Patrick Wang, Gregory W. Eng, Decai Sun, Yajun Wei
  • Publication number: 20170229623
    Abstract: An LED die conformally coated with phosphor is mounted at the base of a shallow, square reflector cup. The cup has flat reflective walls that slope upward from its base to its rim at a shallow angle of approximately 33 degrees. A clear encapsulant completely fills the cup to form a smooth flat top surface. Any emissions from the LED die or phosphor at a low angle are totally internally reflected at the flat air-encapsulant interface toward the cup walls. This combined LED/phosphor light is then reflected upward by the walls and out of the package. Since a large percentage of the light emitted by the LED and phosphor is mixed by the TIR and the walls prior to exiting the package, the color and brightness of the reflected light is fairly uniform across the beam. The encapsulant is intentionally designed to enhance TIR to help mix the light.
    Type: Application
    Filed: April 24, 2017
    Publication date: August 10, 2017
    Applicant: Lumileds LLC
    Inventor: Mark Melvin Butterworth
  • Patent number: 9722148
    Abstract: A semiconductor light emitting device comprising a light emitting layer disposed between an n-type region and a p-type region is combined with a ceramic layer which is disposed in a path of light emitted by the light emitting layer. The ceramic layer is composed of or includes a wavelength converting material such as a phosphor. Luminescent ceramic layers according to embodiments of the invention may be more robust and less sensitive to temperature than prior art phosphor layers. In addition, luminescent ceramics may exhibit less scattering and may therefore increase the conversion efficiency over prior art phosphor layers.
    Type: Grant
    Filed: May 9, 2016
    Date of Patent: August 1, 2017
    Assignee: Lumileds LLC
    Inventors: Gerd O. Mueller, Regina B. Mueller-Mach, Michael R. Krames, Peter J. Schmidt, Hans-Helmut Bechtel, Joerg Meyer, Jan de Graaf, Theo Arnold Kop