Patents Assigned to Lummus Technology LLC
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Patent number: 11795123Abstract: Metal oxide catalysts comprising various dopants are provided. The catalysts are useful as heterogenous catalysts in a variety of catalytic reactions, for example, the oxidative coupling of methane to C2 hydrocarbons such as ethane and ethylene. Related methods for use and manufacture of the same are also disclosed.Type: GrantFiled: March 30, 2020Date of Patent: October 24, 2023Assignee: Lummus Technology LLCInventors: Joel M. Cizeron, Erik C. Scher, Fabio R. Zurcher, Wayne P. Schammel, Greg Nyce, Anja Rumplecker, Jarod McCormick, Marian Alcid, Joel Gamoras, Daniel Rosenberg, Erik-Jan Ras
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Publication number: 20230332051Abstract: Systems and processes for converting waste plastics and other waste materials to useful end products. The systems integrate a plastics pyrolysis reactor and a liquid phase thermal cracking reactor to advantageously process the waste plastics to form various hydrocarbon products.Type: ApplicationFiled: April 13, 2023Publication date: October 19, 2023Applicant: LUMMUS TECHNOLOGY LLCInventors: Daniel Bruce Gillis, Sudipto Chakraborty, Manoj Roy Som, Liang Chen, Fredy Antonio Cabrales
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Patent number: 11788020Abstract: Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.Type: GrantFiled: July 15, 2022Date of Patent: October 17, 2023Assignees: LUMMUS TECHNOLOGY LLC, Saudi Arabian Technology Company, Chevron Lummus Global LLCInventors: Kareemuddin Shaik, Ujjal Mukherjee, Essam Abdullah Al-Sayed, Pedro Santos, Theodorus Maesen, Mazin Tamimi, Julie Chabot, Ibrahim Abba, Kandasamy Sundaram, Sami Barnawi, Ronald M. Venner
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Publication number: 20230324123Abstract: Systems and processes for external combustion air preheating for providing preheated combustion air to a furnace. The furnace systems convective heating section includes multiple heating coils for waste heat recovery. The heating coils may be used for preheating a feed (feed preheat coils), heating a boiler feed water, superheating steam, or heating or superheating a feed stream prior to the feed being fed to the radiant coil. The waste heat in the combustion gas is also used to heat a heat transfer fluid, which may be used to pre-heat combustion air or for other purposes within the plant.Type: ApplicationFiled: March 22, 2023Publication date: October 12, 2023Applicant: LUMMUS TECHNOLOGY LLCInventors: Baozhong Zhao, Xueping Li, Alejandro Carrillo
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Publication number: 20230303934Abstract: An electrically heated furnace including one or more unit cells. Each unit cell includes a radiant heating section, one or more process coils disposed within the radiant heating section, and a quench unit for cooling a cracked product from the one or more process coils and producing a quenched reaction product. The furnace also includes one or more electrical heating elements disposed within the radiant heating section, the one or more electrical heating elements are arranged to provide radiant energy to the one or more process coils. Further, the electrically heated furnace includes a first area corresponding to a heating area of the one or more electrical heating elements, a second area corresponding to a wall area of the wall on which the one or more electrical heating elements are disposed, and a third area corresponding to a surface area of the one or more process coils.Type: ApplicationFiled: February 16, 2023Publication date: September 28, 2023Applicant: LUMMUS TECHNOLOGY LLCInventors: Baozhong Zhao, David Lee Guymon, Richard John Jibb, Xueping Li, Kandasamy Sundaram, Eduardo Hart Rhedey, Stephen J. Stanley
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Patent number: 11760947Abstract: Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.Type: GrantFiled: July 15, 2022Date of Patent: September 19, 2023Assignees: LUMMUS TECHNOLOGY LLC, Saudi Aramco Technologies Company, Chevron Lummus Global LLCInventors: Kareemuddin Shaik, Ujjal Mukherjee, Essam Abdullah Al-Sayed, Pedro Santos, Theodorus Maesen, Mazin Tamimi, Julie Chabot, Ibrahim Abba, Kandasamy Sundaram, Sami Barnawi, Ronald M. Venner
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Publication number: 20230286886Abstract: A process for converting isobutane to propylene. The process including dehydrogenating isobutane to produce a mixed product stream comprising isobutane and isobutene, skeletal isomerizing the mixed product stream comprising isobutane and isobutene to convert isobutene to n-butenes including 1-butene and 2-butenes and to recover a skeletal isomerization reaction product comprising isobutane, isobutene, butadiene, 1-butene, and 2-butenes. The process further including fractionating the skeletal isomerization reaction product, isomerizing the 1-butene contained therein to 2-butenes, recovering an overhead fraction comprising isobutane, a side draw fraction comprising isobutane and isobutene, and a bottoms fraction comprising 2-butenes, and combining the bottoms fraction with ethylene and converting the ethylene and 2-butenes to produce a reaction effluent comprising propylene.Type: ApplicationFiled: March 10, 2023Publication date: September 14, 2023Applicant: LUMMUS TECHNOLOGY LLCInventors: Martinus J. Almering, Kerman N. Dukandar, Oliver Chen
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Publication number: 20230285954Abstract: A process for regenerating a catalyst in an olefin production reactor. The process includes feeding a compressed, pre-heated air stream to a heating zone comprising an electrical heater, electrically heating the compressed, pre-heated air stream in the heating zone to a temperature in the range of 500-800° C., producing a regeneration air stream, feeding the regeneration air stream to the olefin production reactor, regenerating the catalyst using the regeneration air, producing a hot air stream, and feeding the hot air stream to a waste heat recovery unit configured to pre-heat a compressed air stream, producing the compressed, pre-heated air stream and a waste air stream.Type: ApplicationFiled: March 14, 2023Publication date: September 14, 2023Applicant: LUMMUS TECHNOLOGY LLCInventors: William Scott Neifert, Sunil Shashikant Panditrao, Richard John Jibb
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Patent number: 11753595Abstract: Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.Type: GrantFiled: June 17, 2022Date of Patent: September 12, 2023Assignees: LUMMUS TECHNOLOGY LLC, Saudi Aramco Technologies Company, Chevron Lummus Global LLCInventors: Ujjal Mukherjee, Essam Abdullah Al-Sayed, Pedro Santos, Kareemuddin Shaik, Theodorus Maesen, Mazin Tamimi, Julie Chabot, Ibrahim Abba, Kandasamy Sundaram, Sami Barnawi, Ronald M. Venner, Abdul Rahman Zafer Akhras
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Publication number: 20230250039Abstract: A process and system for converting bio ethanol to high purity isobutene is provided. The system includes a dehydration unit configured to receive a bio ethanol containing stream, convert the bio ethanol to bio ethylene, and produce a bio ethylene containing stream, a dimerization unit configured to receive the bio ethylene stream, dimerize ethylene, and produce an n-butenes containing stream, a skeletal isomerization unit configured to receive the n-butenes containing stream, convert n-butenes to produce a skeletal isomerization stream comprising an isobutene, isobutane, n-butenes, and n-butane, and a catalytic separation unit configured to receive the skeletal isomerization stream, convert olefins and/or isoolefins contained therein to produce a converted skeletal isomerization reaction product, and to fractionate the skeletal isomerization reaction product and produce bio isobutene.Type: ApplicationFiled: February 10, 2023Publication date: August 10, 2023Applicant: LUMMUS TECHNOLOGY LLCInventors: Martinus Johannes Almering, Rosette Barias, Todd Vogt
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Patent number: 11719141Abstract: A system may include a turbine and a recuperative heat exchanger system. The recuperative heat exchanger system is configured to receive exhaust gases from the turbine. The recuperative heat exchanger system may include a precool section to cool the exhaust gases, a major heating section to receive the cooled the exhaust gases, and a minor heating section to receive the cooled the exhaust gases.Type: GrantFiled: May 14, 2021Date of Patent: August 8, 2023Assignee: LUMMUS TECHNOLOGY LLCInventors: Richard John Jibb, David Guymon, Ron Herbanek, Vincenzo Marco Brignone, Roberto Groppi
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Publication number: 20230227729Abstract: A system for converting waste plastic material to petrochemicals. The system including a feed inlet and distributor zone, a raked film reaction section located below the feed inlet and distributor zone, and a stirred tank reaction section located below the raked film reaction section.Type: ApplicationFiled: January 13, 2023Publication date: July 20, 2023Applicant: LUMMUS TECHNOLOGY LLCInventors: David Lee Guymon, Daniel T. Fernald, Ron Herbanek, Richard John Jibb, Sudipto Chakraborty, Johnny Doyle Combs, Boddie Lynn Lindsey, Zachary Alan Mays
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Publication number: 20230227731Abstract: Systems and processes for pyrolyzing waste plastics, including, in one or more heating stages, heating a waste plastic from an initial temperature to a peak pyrolysis temperature, and, in a final pyrolysis stage, providing heat input sufficient to maintain a temperature of the waste plastic at a pyrolysis reaction temperature less than the peak pyrolysis temperature and maintaining the waste plastic at the pyrolysis reaction temperature for a time period to convert a portion of the waste plastic to a pyrolyzed product and a pitch. The process further includes recovering the pyrolyzed product and recovering the pitch.Type: ApplicationFiled: January 12, 2023Publication date: July 20, 2023Applicant: LUMMUS TECHNOLOGY LLCInventors: Sudipto Chakraborty, Liang Chen, Te-Chun Chu, Manoj Som, David Lee Guymon, Daniel T. Fernald, Richard John Jibb, Ron Herbanek
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Patent number: 11697778Abstract: Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.Type: GrantFiled: August 9, 2021Date of Patent: July 11, 2023Assignees: LUMMUS TECHNOLOGY LLC, Saudi Aramco Technologies Company, Chevron Lummus Global LLCInventors: Ujjal Mukherjee, Kareemuddin Shaik, Pedro Santos, Essam Abdullah Al-Sayed, Theodorus Maesen, Mazin Tamimi, Julie Chabot, Ibrahim Abba, Kandasamy Sundaram, Sami Barnawi, Ronald Venner
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Publication number: 20230167040Abstract: Systems and processes herein improve the conversion of propylene to ethylene via metathesis. On a mass basis, embodiments herein may be used to convert greater than 40% propylene, on a mass basis, to ethylene, such as 43% to 75%, on a mass basis. In one aspect, processes for the conversion of propylene to ethylene herein may include introducing a propylene feed stream to a metathesis reactor, and contacting the propylene with a metathesis catalyst in the metathesis reactor to convert the propylene to ethylene and 2-butene. An effluent from the metathesis reactor may be recovered, the effluent including ethylene, 2-butene, and unconverted propylene. The effluent may then be separated in a fractionation system to recover an ethylene fraction, a propylene fraction, a c4 fraction, and a C5+ fraction. The propylene fraction and the C4 fraction may then be fed to the metathesis reactor to produce additional ethylene.Type: ApplicationFiled: January 27, 2023Publication date: June 1, 2023Applicant: LUMMUS TECHNOLOGY LLCInventor: Bala Ramachandran
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Publication number: 20230133823Abstract: The selective dimerization of isoolefins, such as isobutene or isopentane, or mixtures thereof, may be conducted in a system including a series of fixed bed reactors and a catalytic distillation reactor. The system may provide for conveyance of the fixed bed reactor effluents, without componential separation, to a downstream reactor. It has been found that a high selectivity to the dimer may be achieved even though intermediate separation of the desired product from unreacted components between reactors is not performed. Further, embodiments provide for use of a divided wall column for recovery of a high purity dimer product, reducing unit piece count and plot size.Type: ApplicationFiled: December 29, 2022Publication date: May 4, 2023Applicant: LUMMUS TECHNOLOGY LLCInventors: Rosette Barias, Liang Chen, Michael Jon Scott
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Patent number: 11639477Abstract: A gasification process may include (a) introducing a liquid hydrocarbon feedstock and at least one of a dry feedstock or a first slurried feedstock into a reactor lower section, wherein the at least one dry feedstock or first slurried feedstock is introduced through two primary feed nozzles while the liquid hydrocarbon feedstock is introduced through at least two secondary feed nozzles; (b) partially combusting the feedstocks in the reactor lower section with a gas stream comprising an oxygen-containing gas or steam to evolve heat and form products comprising hot synthesis gas; (c) passing said hot synthesis gas from step (b) upward into a reactor upper section; (d) and introducing a second slurried feedstock into said reactor upper section, whereby heat from said hot synthesis gas supports reaction of the second slurried feedstock by pyrolysis and gasification reactions.Type: GrantFiled: August 9, 2021Date of Patent: May 2, 2023Assignee: LUMMUS TECHNOLOGY, LLCInventors: Chancelor L. Williams, Albert C. Tsang, Philip Rodney Amick, Jayesh Shah, Paul Edgar Michaud, Shrinivas Lokare
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Patent number: 11634649Abstract: Integrated pyrolysis and hydrocracking systems and processes for efficiently cracking of hydrocarbon mixtures, such as mixtures including compounds having a normal boiling temperature of greater than 450° C., 500° C., or even greater than 550° C., such as whole crudes for example, are disclosed.Type: GrantFiled: October 1, 2020Date of Patent: April 25, 2023Assignee: LUMMUS TECHNOLOGY LLCInventors: Kandasamy Meenakshi Sundaram, Stephen J. Stanley, Ronald M. Venner, Ujjal K. Mukherjee
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Patent number: 11623906Abstract: A process for supplying deaerated water to a chemical plant that includes a distillation column for separating a reaction effluent comprising water and a product. The process includes inventorying the distillation column with aerated water (water having an oxygen content of greater than 50 ppbw, such as greater than 1 ppmw). The aerated water in the distillation column may then be distilled to produce an oxygen-containing overheads and a bottoms fraction comprising deaerated water. The deaerated water in the bottoms fraction ma be transported to an upstream or a downstream unit operation, and utilizing the deaerated water in the upstream or downstream unit operation. The reaction effluent is fed to the distillation column, transitioning the distillation column from separating oxygen from water to operations for separating the product from the water.Type: GrantFiled: August 12, 2021Date of Patent: April 11, 2023Assignee: LUMMUS TECHNOLOGY LLCInventors: Rosette Barias, Maurice Korpelshoek, Michael Jon Scott, Eric Arthur Schwarz, Shahid Jamal
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Publication number: 20230054650Abstract: Systems and processes for the flexible production of gasoline and jet fuel via alkylation of C4 and C5 olefins.Type: ApplicationFiled: November 3, 2022Publication date: February 23, 2023Applicant: LUMMUS TECHNOLOGY LLCInventors: Zan Liu, Jackeline Medina Bolívar, Maurice Korpelshoek, Romain Lemoine, Manoj Som