Patents Assigned to MAGNA POWERTRAIN
  • Patent number: 11990842
    Abstract: A multi-phase LLC power converter comprises a plurality of LLC phases each including a resonant tank and a switching stage. The resonant tank includes a resonant inductor, a resonant capacitor, and a parallel inductance. The switching stage switches an input power at an operating frequency to apply a switched power to the resonant tank, with the switched power approximating an alternating current (AC) waveform having a switching frequency. A secondary-side controller varies the switching frequency to control an output voltage of the multi-phase LLC power converter. A primary-side controller measures primary-side currents, calculates an initial switch-controlled capacitor (SCC) conduction phase angle for each of the LLC phases, and operates an SCC switch in accordance with an SCC conduction phase angle to adjust the capacitance of the resonant capacitor of an LLC phase to cause each of the LLC phases to have equal resonant frequencies.
    Type: Grant
    Filed: January 24, 2020
    Date of Patent: May 21, 2024
    Assignee: MAGNA POWERTRAIN GMBH & CO KG
    Inventors: Bo Sheng, Xiang Zhou, Wenbo Liu, Yang Chen, Yan-Fei Liu, Andrew Yurek, Lakshmi Varaha Iyer, Gerd Schlager, Michael Neudorfhofer, Wolfgang Baeck
  • Patent number: 11920665
    Abstract: A differential having a circulating carrier with drive gearwheel, at least two planet gearwheels rotatably mounted in the circulating carrier, with lateral gearwheels leading to side shafts of the drive axle of a vehicle and enmeshing with the planet gearwheels, wherein one lateral gearwheel can be connected either to the associated side shaft or to the circulating carrier via a coupling arrangement. The coupling arrangement is located between the circulating carrier and the side shaft and includes an actuator sleeve with an axially active claw coupling towards the lateral gearwheel and a radially active sliding toothing towards the side shaft.
    Type: Grant
    Filed: April 18, 2023
    Date of Patent: March 5, 2024
    Assignee: MAGNA Powertrain GmbH & Co KG
    Inventors: Herbert Steinwender, Kristian Rois
  • Patent number: 11913548
    Abstract: An electric drive axle for a motor vehicle includes a first half shaft, a second half shaft, a first parking lock unit associated with the first half shaft, and a second parking lock unit associated with the second half shaft. The first parking lock unit and the second parking lock unit are mechanically connected to one another via a connecting linkage. A central actuator arrangement is adjustingly connected to the connecting linkage.
    Type: Grant
    Filed: July 17, 2023
    Date of Patent: February 27, 2024
    Assignee: MAGNA Powertrain GmbH & Co KG
    Inventors: Bernhard Steiner, Herbert Steindl
  • Patent number: 11904682
    Abstract: An electric vehicle is comprised of a first driveline equipped with a first electric drive axle assembly having a first electric drive module configured to drive a pair of first wheels, a second driveline equipped with a second electric drive axle assembly having a second electric drive module configured to drive a pair of second wheels and a vehicle control system controlling coordinated operation of the first and second electric drive modules to generate tractive drive torque transmitted to the wheels and provide low-radius turning functionality.
    Type: Grant
    Filed: May 4, 2021
    Date of Patent: February 20, 2024
    Assignee: MAGNA POWERTRAIN OF AMERICA, INC.
    Inventors: John D. Zalewski, Bradley Ketchel, Ryan Shaw
  • Patent number: 11859713
    Abstract: A method for hysteresis compensation in an actuator and a selector fork that is adjustable by this actuator and guides a sliding sleeve, by means of a state machine, wherein the selector fork is moved by means of the actuator from a first shift position (xDecoup), namely a neutral position, into at least one second shift position (xCoup), namely a gear position, and vice versa, wherein the position of the actuator (phiAtr, phiCoup, phiDecoup), in the event of a shift request into the neutral position (xDecoup) or into the gear position (xCoup), is corrected on the basis of stored mechanical backlash (phiBL) between the actuator and the selector fork and of a sign (+1, 0, ?1) generated by the state machine and associated with the particular shift request.
    Type: Grant
    Filed: April 19, 2023
    Date of Patent: January 2, 2024
    Assignee: MAGNA POWERTRAIN GMBH & CO KG
    Inventor: Markus Kohlböck
  • Patent number: 11852238
    Abstract: Axial adjustment device (1), comprising a first disk (2) which is rotatable and axially displaceable both in a first circumferential direction (I) and in a second circumferential direction (II), namely a circumferential direction counter to the first circumferential direction (I), and a second disk (3) which is locked against rotation in the first circumferential direction (I) and is rotatable in the second circumferential direction, wherein the second disk (3) has an activating element (8) on its end side facing away from the first disk (2), and wherein the first disk (2) and the second disk (3) each have, on their mutually facing end surfaces, at least three identically formed depressions (4) which lie opposite one another in each case in pairs and thus form at least three pairs of depressions, wherein a rolling element (5) is arranged in each of the pairs of depressions, wherein the depressions (4) each have a slope in the first circumferential direction (I) from a lower dead centre (6) towards an upper de
    Type: Grant
    Filed: October 13, 2020
    Date of Patent: December 26, 2023
    Assignee: MAGNA POWERTRAIN GMBH & CO KG
    Inventor: Stefan Lienhart
  • Patent number: 11848546
    Abstract: A flexible wire support structure extends between an axle and an inverter for an electric vehicle. The inverter is fixed relative to the vehicle body and the axle is moveable relative to the inverter during vehicle use. A wire extends between the inverter and the axle through a channel defined by the wire support structure. The wire support structure is attached at opposite ends to a first and second support structure, each of which allow pivoting of the flexible wire support structure in response to movement of the axle relative to the inverter. The wire support structure has a limited bend radius in response to movement of the axle, and blocks the wire extending within the support structure from being bent to a tight radius, thereby protecting the wire.
    Type: Grant
    Filed: February 1, 2022
    Date of Patent: December 19, 2023
    Assignee: MAGNA POWERTRAIN OF AMERICA, INC.
    Inventors: Ryan Strand, Wade Smith, Bradley Ketchel, Ryan Shaw
  • Patent number: 11841082
    Abstract: A locking pawl arrangement with a motion compliance mechanism for use with various automotive devices having a rotating hub with a plurality of teeth. There is provided a pawl that is moveable between a disengaged position wherein the pawl is not engaged with the rotating hub, an engaged positioned where the pawl is engaged with the hub and an intermediate position that is between the disengaged position and engaged position. A locking cam is in contact with the pawl and moves between a disengaged position, an engaged position, and an intermediate position against the pawl. There is further provided an actuator that is engageable with the locking cam. The actuator moves between a retracted position and an extended position, thereby causing the locking cam to move the pawl between the intermediate position, disengaged position and engaged position.
    Type: Grant
    Filed: May 6, 2020
    Date of Patent: December 12, 2023
    Assignee: Magna Powertrain Inc.
    Inventors: Tak Man Loui, Adrian Cioc, Romulus Crisan, Stephen Yang, Dusan Milacic, Sean Steele, Myron Samila
  • Patent number: 11833988
    Abstract: Lubricant consumer system comprising at least one lubricant consumer, at least one rotating component, wherein fluid lubricant can be conveyed via the rotating component, and a lubricant distributor system, wherein the lubricant distributor system has at least two lubricant tanks, namely a first lubricant tank and at least one second lubricant tank, and a lubricant channel, wherein the two lubricant tanks are fluidically connected to one another and to the lubricant consumer via the lubricant channel, wherein one of the two lubricant tanks is designed and arranged in such a way that, in a horizontal position of the lubricant consumer system, it receives the fluid lubricant of the rotating component and supplies both the other lubricant tank and the lubricant consumer with lubricant via the lubricant channel, and wherein the other lubricant tank is designed and arranged in such a way that, in an inclined position of the lubricant consumer unit, the lubricant consumer is supplied with lubricant from at least th
    Type: Grant
    Filed: June 17, 2020
    Date of Patent: December 5, 2023
    Assignee: MAGNA POWERTRAIN GMBH & CO KG
    Inventor: Joachim Klug
  • Patent number: 11780329
    Abstract: A power transfer assembly for a vehicle including an input shaft, at least one output shaft, and at least one clutch configured to perform at least one of changing a gear ratio between the input shaft and the output shaft, and coupling the input shaft with a second output shaft of the at least one output shaft. An actuator assembly is configured to activate the at least one clutch. The actuator assembly has a motor with an output drive, a worm gear coupled with the output shaft, and a spur gear meshed with the worm gear and coupled with the at least one clutch for activating the at least one clutch. The worm gear and the spur gear have opposite gear hands.
    Type: Grant
    Filed: July 22, 2020
    Date of Patent: October 10, 2023
    Assignee: MAGNA POWERTRAIN OF AMERICA, INC.
    Inventor: David Wenthen
  • Patent number: 11759846
    Abstract: A method for producing a shaft, which is at least partially not circular in cross-section, from a substantially cylindrical blank by means of radial forging, wherein the blank is not rotated in a final radial forging process.
    Type: Grant
    Filed: March 29, 2022
    Date of Patent: September 19, 2023
    Assignee: MAGNA POWERTRAIN GMBH & CO KG
    Inventors: Ewald Dohr, Helmut Haas
  • Patent number: 11746837
    Abstract: A method for controlling a clutch unit for a drive train of a motor vehicle, wherein the clutch unit comprises a wet-running friction clutch for controllably transmitting torque from an input element to an output element of the clutch unit, wherein the clutch unit comprises oil for cooling the friction clutch, wherein heat inputs which contribute to heating the oil of the clutch unit are calculated, heat outflows which contribute to cooling the oil of the clutch unit are calculated and, as a function of the heat inputs and heat outflows, a maximum admissible clutch torque is calculated, and wherein the current clutch torque of the friction clutch is limited to the maximum admissible clutch torque.
    Type: Grant
    Filed: March 9, 2020
    Date of Patent: September 5, 2023
    Assignee: MAGNA POWERTRAIN GMBH & CO KG
    Inventors: Michael Kollmann, Jan Wiechmann
  • Patent number: 11703125
    Abstract: An electric drive axle for a motor vehicle includes a first half shaft, a second half shaft, a first parking lock unit associated with the first half shaft, and a second parking lock unit associated with the second half shaft. The first parking lock unit and the second parking lock unit are mechanically connected to one another via a connecting linkage. A central actuator arrangement is adjustingly connected to the connecting linkage.
    Type: Grant
    Filed: March 16, 2022
    Date of Patent: July 18, 2023
    Assignee: MAGNA POWERTRAIN GMBH & CO KG
    Inventors: Bernhard Steiner, Herbert Steindl
  • Patent number: 11697149
    Abstract: A press assembly for forming outer helical splines on a blank includes an upper press shoe assembly and a die shoe assembly. The upper press shoe assembly includes an upper rotatable portion rotatable relative to an upper stationary portion. The lower portion includes a lower rotatable portion rotatable relative to a lower stationary portion. The unfinished blank is supported by the lower portion, and the upper portion is moveable into engagement with the blank. The upper rotatable portion joins with the lower rotatable portion for conjoint rotation relative to the upper and lower stationary portions via upper and lower helical meshes defined between the rotatable and stationary portions. The helical meshes convert downward force into rotation and translation of the blank into a spline forming die of the lower stationary portion to create the outer helical splines.
    Type: Grant
    Filed: April 21, 2022
    Date of Patent: July 11, 2023
    Assignee: MAGNA POWERTRAIN, INC.
    Inventor: Ronald Kubiak
  • Patent number: 11639753
    Abstract: A method for hysteresis compensation in an actuator and a selector fork that is adjustable by this actuator and guides a sliding sleeve, by means of a state machine, wherein the selector fork is moved by means of the actuator from a first shift position (xDecoup), namely a neutral position, into at least one second shift position (xCoup), namely a gear position, and vice versa, wherein the position of the actuator (phiAtr, phiCoup, phiDecoup), in the event of a shift request into the neutral position (xDecoup) or into the gear position (xCoup), is corrected on the basis of stored mechanical backlash (phiBL) between the actuator and the selector fork and of a sign (+1, 0, ?1) generated by the state machine and associated with the particular shift request.
    Type: Grant
    Filed: May 10, 2022
    Date of Patent: May 2, 2023
    Assignee: MAGNA POWERTRAIN GMBH & CO KG
    Inventor: Markus Kohlböck
  • Patent number: 11598404
    Abstract: A gear assembly for a motor vehicle comprising at least one shaft, at least one gear component arranged on the shaft, at least one engagement component which is engaged with the gear component or can be brought into engagement with the gear component, and at least one damping element. The damping element is arranged in an operative manner between the gear component and the engagement component and/or between the gear component and the shaft, and wherein the damping element is produced at least in part from amorphous metal.
    Type: Grant
    Filed: March 23, 2021
    Date of Patent: March 7, 2023
    Assignee: MAGNA POWERTRAIN GMBH & CO KG
    Inventor: Thomas Schnabel
  • Patent number: 11519468
    Abstract: A bi-directional clutch assembly equipped with a pair of laterally-spaced, selectable one-way clutches configured in a compact arrangement. The bi-directional clutch assembly establishes a LOCK-LOCK mode when both SOWC's are non-actuated, establishes a FREEWHEEL mode when both SOWC's are actuated, and establishes a pair of LOCK-RATCHET mode when one SOWC is actuated and the other is not actuated. Coils units of the SOWC's are energized to shift an actuator toward active struts of an outer race. The actuator is rotationally fixed to the outer race. The active struts are biased toward the deployed position, and the actuator is biased toward the non-actuated position. The actuator includes a strut engagement feature that contacts the active struts and causes pivotal movement of the active struts to the non-deployed position.
    Type: Grant
    Filed: March 31, 2020
    Date of Patent: December 6, 2022
    Assignee: MAGNA POWERTRAIN INC.
    Inventors: David Gelfand, Adrian Cioc
  • Patent number: 11460078
    Abstract: A modular clutch assembly with two independent power sources and a connection with an output device. The two independent power sources and the output device can take many different forms. The modular clutch assembly has a housing that connects the two power sources with the output device and controls power transfer using an inner clutch and an upper clutch. There is further provided an output hub connected to the output device, where the output hub extends into the modular clutch assembly for selective rotation. The output device in one exemplary embodiment of the invention is a transmission of a vehicle.
    Type: Grant
    Filed: November 11, 2020
    Date of Patent: October 4, 2022
    Assignee: Magna Powertrain Inc.
    Inventor: Adrian Cioc
  • Patent number: 11441613
    Abstract: The invention is concerned with an oil consumer system having at least one rotating component and at least one oil supply from an oil tank, wherein the oil consumer system has an oil return to a first tank and an oil supply via at least one second tank.
    Type: Grant
    Filed: April 29, 2019
    Date of Patent: September 13, 2022
    Assignee: MAGNA POWERTRAIN GMBH & CO KG
    Inventors: Joachim Klug, Christoph Krenn
  • Patent number: 11428308
    Abstract: Transmission having a housing composed of at least one first and second component for accommodating transmission components, wherein one of the components has at least one bore for the supply of oil, wherein one component has a bore, and a second component has a guide device for oil, which both open in the direction of a sealing surface between the first and second components, wherein the guide device engages axially around a sleeve which is under spring preload, or a sleeve which is under spring preload engages axially around the guide device.
    Type: Grant
    Filed: November 12, 2018
    Date of Patent: August 30, 2022
    Assignee: MAGNA POWERTRAIN GMBH & CO KG
    Inventor: Markus Ringstein