Abstract: A multi-speed transfer case equipped with a planetary reduction gearset and a range clutch disposed between an input shaft and an output shaft. A clutch actuation mechanism controls actuation of the range clutch to establish distinct ratio drive connections between the input shaft and the output shaft.

Abstract: A transfer gearbox device, comprising a differential gear with a crown wheel in a first oil chamber, and a friction clutch in a second oil chamber. The first oil chamber comprises a first oil sump and the second oil chamber comprises a second oil sump. A valve is between the first oil chamber and the second oil chamber. When the valve is open, oil can pass via the valve out of the first oil chamber into the second oil chamber. When the valve is closed, oil cannot pass via the valve out of the first oil chamber. When the valve is open, by rotating the crown wheel, oil is conveyed by the crown wheel from the first oil sump into a first oil collector and is guided therefrom via a first oil guide and via the valve to the friction clutch cool and/or to lubricate the friction clutch.

Abstract: The present invention relates, inter alia, to a method for regulating the engagement position of a position-controlled clutch unit for a drive train of a motor vehicle. The clutch unit has at least one wet-running friction clutch for the controllable transmission of a torque from an input element to an output element and an actuator for setting the engagement position for the purposes of mutual compression of the input and output elements. The method compensates a time-dependent setting behavior of the friction clutch on the basis of the uptake of lubrication oil of the friction clutch, which varies over time, in that the engagement position of the clutch unit is regulated by means of the actuator as a function of the time-dependent setting behavior.

Abstract: A dual-acting selectable one-way coupling (SOWC) device configured to include a clutch module and an electromagnetic actuator module. The clutch module includes an outer race and an inner race assembly rotatable relative to the outer race. The inner race assembly including a rotatably driven first inner race member, a second inner race member, and compliant connector members drivingly interconnecting the first and second race members. The electromagnetic actuator module includes an electromagnetic actuator operable to releasably engage the second inner race member. An auxiliary locking assembly is operable to independently releasably engage the second inner race member.

Abstract: A controllable one-way clutch assembly having an actuator module with a direct action configuration provided between a linearly-moveable actuation component of a power-operated actuator and a pivotably moveable locking element. In particular, the actuator module is equipped with a solenoid having an energizeable coil assembly, a linearly-moveable plunger having a tip portion, a strut moveable in response to energization of the coil assembly from a released position to a locked position due to engagement with the tip portion of the plunger, and a strut biasing arrangement biasing the strut toward its released position. In addition, various strut/actuator interface arrangements are provided between the tip of the plunger of the solenoid actuator and the strut to control movement of the strut between its released and locked positions.

Abstract: The invention relates to a method for measuring the armature position of a solenoid having a coil with a movable armature, constructed as a bistable linear magnet and activated in a switched mode by means of pulse width modulation, wherein the depth of the current peaks at the solenoid is measured as a measure of the inductance and the position of the movable armature.

Abstract: Transmission arrangement for a motor vehicle, comprising at least one clutch unit and at least one actuator unit that allows the clutch unit to be actuated; the actuator unit additionally allows a pump to be actuated such that lubricant is pumped from a lubricant sump into a lubricant reservoir.

Abstract: A vehicle powertrain system and powertrain actuator therefor is provided. The powertrain actuator selectively couples a first rotatable member to a second rotatable member to transfer torque therebetween and selectively decouples the first rotatable member from the second rotatable member to prevent the transfer of torque therebetween. The powertrain actuator includes a tubular cam assembly having a tubular first member and a tubular second member. The tubular first and second tubular members have end surfaces that interact with one another upon energizing a unidirectional solenoid. Upon a first energization of the solenoid, the first and second tubular members interact to operably couple the first and second rotatable members to allow torque to be transferred therebetween, and upon a second energization of the solenoid, the first and second tubular members interact to selectively decouple the first the second rotatable members to prevent the transfer of torque therebetween.

Abstract: The invention relates to an electric machine comprising a stator and a rotor. The rotor is rotatably mounted within the stator and has a rotor shaft which is in the form of a hollow shaft and by means of which a cavity is formed that is provided for receiving a coolant. The rotor shaft has at least two shoulders, and at least one end section, wherein at least three rotor shaft sections with different diameters are formed. A flow element is arranged in the cavity of the rotor shaft in the region of the second rotor shaft section, and at least one radial outlet opening is formed in the casing of the rotor shaft in the region of the second rotor shaft section, said outlet opening fluidically connecting the cavity of the rotor shaft to an outer region of the rotor shaft.

Abstract: A selectable one-way clutch includes a clutch module and an electromagnetic actuator module. The electromagnetic actuator module includes an electromagnetic actuator and a strut assembly. The electromagnetic actuator having a coil assembly with a magnetic pole piece. The strut assembly having a strut and a magnetic armature mechanically interconnected to the strut for moving the strut between released and deployed positions in response to energization of the coil assembly. A contamination shroud is disposed between the armature and the pole piece to prevent collection of debris therebetween.

Abstract: An integrated pinion/bearing/coupling (PBC) assembly for use with a hypoid gearset in power transfer assemblies of motor vehicles having mounting features and venting features, The integrated PBC assembly includes a hollow pinion unit made of steel and including a pinion shaft segment and a pinion gear segment, and a coupling unit having a hub segment made of aluminum. A brazing sleeve is used to braze the aluminum hub segment of the coupling unit to the steel pinion shaft segment of the pinion unit.

Abstract: A method for gas metal arc welding a first component formed of nitrided steel to a second component with reduced porosity in the weld is provided. A welding wire including a core surrounded by a tube is used to weld the components. The material of the core is formed of mild steel including 0.7 to 3.0 wt. % aluminum and 0.7 to 1.5 wt. % titanium. The material of the tube is formed entirely of low carbon steel. During the weld process, the nitrogen from the nitrided steel combines with the aluminum and titanium of the welding wire to form aluminum nitride and titanium nitride, instead of nitrogen bubbles which lead to high porosity. The method can be used to weld components used in automotive applications, for example to weld a ring gear and can of a flexplate, but alternatively could be used for another automotive or non-automotive applications.

Abstract: Wet-running flexible drive mechanism (1) for the transmission of torque having a drive element (2, 2?) and an output element (3, 3?), the drive element (2, 2?) and the output element (3, 3?) being drive-connected to one another via a flexible drive (14), the flexible drive (14) being arranged partially in a lubricant sump (4), characterized in that at least one guiding element (5) is arranged in the region of the lubricant sump (4), the guiding element (5) being shaped in such a way that a constriction (6) in the form of a gap which tapers in a wedge-shaped manner is formed between the flexible drive (14) which is arranged partially in the lubricant sump (4) and the guiding element (5).

Abstract: The invention relates to a clutch unit for a motor vehicle, comprising: a clutch, the clutch having an axially stationary, rotatable coupling element with an axially extending toothing, and an axially displaceable, rotatable mating element with an axially extending mating toothing, the mating element being displaceable into a first position and a second position; and a sensor unit, the sensor unit being disposed radially in relation to the axial extension of the toothing of the coupling element such that the sensor unit senses the toothing of the coupling element. When the mating element is in the first position and when it is in the second position, the sensor unit detects a sensor signal via which the rotational speed of the coupling element and the first position of the mating element, the second position of the mating element, or a position of the mating element between the first position and the second position can be determined.

Abstract: A differential assembly is provided to include a two-piece differential carrier, a differential gearset installed within a gearset chamber formed in the differential carrier, and a ring gear. An interlocking feature mechanically interconnects the ring gear to the first and second case members of the two-piece differential carrier and defines first and second weldment junctions. A first weld seam is located in the first weldment junction and connects the ring gear to the first case member while a second weld seam is located in the second weldment junction and connects the ring gear to the second case member.

Abstract: A differential gear for a motor vehicle, comprising an outer housing, the outer housing being drive-connected to an input element, an inner housing, the inner housing being mounted rotatably at least partially within the outer housing, at least two compensating elements and at least two output elements, the compensating elements and the output elements being enclosed at least partially by the inner housing, and the inner housing being drive-connected to the output elements via the compensating elements, and also at least one switching unit, the switching unit being arranged on the inner housing in such a way that, starting from a freewheeling position, it can selectively be drive-connected to the outer housing or to the outer housing and one of the two output elements.

Abstract: A drive axle unit for use in a motor vehicle having a multi-piece axle housing assembly including at least two housing components interconnected via at least one in-situ molded retainer component. A method for securing at least two housing components of an axle housing assembly by injecting a molten material into a pair of aligned mold indentations formed in the two housing components which solidifies to create an in-situ molded retainer component.

Abstract: A controllable one-way clutch assembly having a clutch module and an actuator module mounted to a first clutch member of the clutch module. The actuator module includes an electromagnetic actuator equipped with an energizeable coil assembly, a strut moveable in response to energization of the coil assembly from a released position to a locked position with respect to ratchet teeth formed on a second clutch member of the clutch module, and a strut spring biasing the strut toward its released position. The strut spring is configured to provide an anti-tilting feature.

Abstract: A two-speed transfer case for a four-wheel drive vehicle is provided. The transfer case has a two-speed planetary gearset, a range clutch, and a range shift mechanism. The planetary gearset includes a carrier unit having at least one crack arresting feature configured to limit propagation of a stress crack. The carrier unit includes a plurality of mounting holes for securing planet gears for rotation relative to the carrier unit. The gearset includes a sun gear configured for and a ring gear, with the planet gears in meshed engagement with the sun gear and the ring gear. The crack arresting feature extends at least partially through a portion of the carrier unit and is configured to receive a crack propagating from a central aperture of the carrier unit. The crack arresting feature is disposed radially between the central aperture and the mounting holes.

Abstract: An electro-mechanical clutch apparatus includes a stationary member (22,122) having a center portion extending along an axis A and a stationary coil assembly (34,134) fixed about the center portion. A rotatable member (46,146) extends along the axis A and includes an annular projection (52,152) radially spaced from the coil assembly. A ratchet surface (29,129) presents a plurality of teeth disposed in axially aligned and radially spaced relationship with the annular projection. The rotatable member includes a magnetic pole piece (62,162) disposed in radially spaced and concentrically aligned relationship with said coil assembly.