Patents Assigned to MAGNA POWERTRAIN
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Patent number: 11404926Abstract: An electric machine is provided that includes a stator defining a rotor chamber and a plurality of stator slots disposed circumferentially about the stator. The stator includes a plurality of phase groups each including a plurality of circuits. Each circuit includes a plurality of winding sets of a plurality of phase conductors connected in series for carrying an alternating current voltage. A rotor is disposed in the rotor chamber for rotating relative to the stator. The phase conductors are laid in a plurality of layers of the plurality of stator slots. Stator slots that include phase conductors carrying different phases are shared slots and stator slots that include phase conductors carrying the same phase are same slots. The circuits are arranged with balanced quantities of same slots and shared slots for reducing stator losses at high rotational speeds of the rotor relative to the stator.Type: GrantFiled: October 24, 2018Date of Patent: August 2, 2022Assignee: MAGNA POWERTRAIN OF AMERICA, INC.Inventor: Raymond Ong
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Patent number: 11378140Abstract: A controllable one-way clutch assembly having an actuator module equipped with a solenoid actuator, an active strut moveable in response to energization of the solenoid actuator from a released position to a locked position, a strut spring biasing the active strut toward its released position, and an indirect strut actuation arrangement between the solenoid actuator and the active strut. The indirect strut actuation arrangement includes an intermediate actuation component having a first lug establishing a coupling interface with a translatable plunger of the solenoid actuator and a second lug establishing an engagement interface with the active strut.Type: GrantFiled: February 8, 2019Date of Patent: July 5, 2022Assignee: MAGNA POWERTRAIN, INC.Inventors: Adrian Cioc, Myron Samila, David Dorigo
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Patent number: 11371569Abstract: A bi-directional clutch assembly includes an outer race defining first and second strut pockets, an inner race defining ratchet teeth, a passive one-way clutch including at least two passive struts each supported in a corresponding first strut pocket for pivotal movement relative to the ratchet teeth, passive strut springs for normally biasing the passive struts into engagement with the ratchet teeth on the inner race, and a selectable one-way clutch having at least one active strut supported in the second strut pocket for pivotal movement between a non-deployed position disengaged from the ratchet teeth and a deployed position engaged with the ratchet teeth, and an armature ring fixed for rotation with the outer race and axially moveable between a non-actuated position and an actuated position, in which a strut engagement feature moves the active strut from its non-deployed position to its deployed position.Type: GrantFiled: September 27, 2019Date of Patent: June 28, 2022Assignee: MAGNA POWERTRAIN INC.Inventor: Adrian Cioc
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Patent number: 11365766Abstract: A protective covering for a shaft output of a transfer gearbox, comprising a solid, inelastic protective covering body, wherein the protective covering body has substantially the form of a frustoconical casing in order to surround a shaft in the region of the shaft output, having a first opening at a first axial end and a second opening at a second axial end, situated opposite from the first end, of the protective covering body, wherein the first opening is larger than the second opening, wherein the second opening is formed to surround the shaft, wherein, in the region of the first opening, a flange portion, lying at the top in the installed position, of the protective covering body is formed to be fastened to a housing of the transfer gearbox, wherein, in the region of the first opening, a portion, lying at the bottom in the installed position, of the protective covering body is formed to provide an outflow opening when the flange portion is fastened to the housing of the transfer gearbox.Type: GrantFiled: April 23, 2020Date of Patent: June 21, 2022Assignee: MAGNA POWERTRAIN GMBH & CO KGInventor: Gerhard Eibler
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Publication number: 20220186831Abstract: A locking pawl arrangement with a motion compliance mechanism for use with various automotive devices having a rotating hub with a plurality of teeth. There is provided a pawl that is moveable between a disengaged position wherein the pawl is not engaged with the rotating hub, an engaged positioned where the pawl is engaged with the hub and an intermediate position that is between the disengaged position and engaged position. A locking cam is in contact with the pawl and moves between a disengaged position, an engaged position, and an intermediate position against the pawl. There is further provided an actuator that is engageable with the locking cam. The actuator moves between a retracted position and an extended position, thereby causing the locking cam to move the pawl between the intermediate position, disengaged position and engaged position.Type: ApplicationFiled: May 6, 2020Publication date: June 16, 2022Applicant: Magna Powertrain Inc.Inventors: Tak Man LOUI, Adrian CIOC, Romulus CRISAN, Stephen YANG, Dusan MILACIC, Sean STEELE, Myron SAMILA
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Patent number: 11319999Abstract: An assembly for the selective coupling of two coaxially arranged shafts, comprising a first shaft and a second shaft arranged coaxially, a selector unit for selectively coupling the first shaft to the second shaft and including an electric motor, a selector fork, and a sliding sleeve connected to the selector fork to allow an adjusting action. The first shaft has a first external tooth system, at least in some section or sections, and the second shaft has a second external tooth system, at least in some section or sections. The first external tooth system is in engagement with an internal tooth system of the sliding sleeve and the second external tooth system can be brought into engagement with the internal tooth system of the sliding sleeve. A first tooth system formed on an output shaft of the electric motor is in engagement with a second tooth system of a gear segment, wherein the gear segment is arranged in a fixed manner on the selector fork.Type: GrantFiled: November 13, 2020Date of Patent: May 3, 2022Assignee: MAGNA POWERTRAIN GMBH & CO KGInventors: Stefan Eitzinger, Helmut Schlatzer
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Patent number: 11313420Abstract: A control system in a four-wheel-drive motor vehicle for the distribution of drive forces at least from a drive of the motor vehicle to wheels of the first and second axles of the motor vehicle, at least including: a distribution device for distributing the drive forces to the first and second axles; rotation rate sensors for detecting the rotation rate of the two axles and/or the wheels of the motor vehicle, a central control device that is connected to a distribution controller and the sensors and a vehicle communication system, wherein the distribution controller is attached to the distribution unit and performs control both to a setpoint torque and to a setpoint rotation rate, and thus—in a drive-dependent and switchable manner—determines a distribution ratio of the drive forces to be distributed to the first and second axles on the basis of the ratio between the torque and the setpoint torque or between the setpoint rotation rate and the setpoint rotation rate.Type: GrantFiled: July 13, 2018Date of Patent: April 26, 2022Assignee: MAGNA POWERTRAIN GMBH & CO KGInventors: Sascha Germer, Georg Gottsberger
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Patent number: 11313446Abstract: A drive device for a motor vehicle, comprising a drive shaft, an at least two-speed manual transmission, a differential and a left and right output shaft, wherein the manual transmission is formed by a planetary gear mechanism, wherein the differential is integrated in the planetary gear mechanism.Type: GrantFiled: June 22, 2018Date of Patent: April 26, 2022Assignee: MAGNA POWERTRAIN GMBH & CO KGInventors: Thomas Himmelbauer, Martin Koenigsecker, Johannes Kriener
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Patent number: 11312352Abstract: The present invention relates to a method with which the driving dynamics of an electrically driven vehicle can be modified. Within the scope of the method according to the invention, a vehicle operating characteristic variable, as a function of which a torque transmission mechanism is engaged, is monitored, by means of which torque transmission mechanism two half-shaft assemblies of the vehicle which are each driven by an electric motor can be selectively connected to one another in terms of drive.Type: GrantFiled: September 11, 2017Date of Patent: April 26, 2022Assignee: MAGNA POWERTRAIN GMBH & CO KGInventors: Simon Kaimer, Martin Parigger, Johannes Quehenberger
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Patent number: 11273708Abstract: The present invention relates to a transfer gearbox having an input shaft, a first output shaft, a second output shaft, a friction clutch, by means of which, in a manner which is dependent on its engagement state, a variable proportion of a drive torque which is transmitted from the input shaft to the first output shaft can be transmitted to the second output shaft, and a rotationally driven actuator unit for controlling the engagement state of the friction clutch. Furthermore, the transfer gearbox has an electromagnetically actuable latch for locking the actuator unit as required.Type: GrantFiled: February 7, 2018Date of Patent: March 15, 2022Assignee: MAGNA POWERTRAIN GMBH & CO KGInventors: Florian Bruhn, Martin Stocker
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Patent number: 11274741Abstract: A pumpless lubrication system for a power transfer assembly equipped with a hypoid gearset having a ring gear and a hollow pinion unit. Lubricant splashed from one of the ring gear and the pinion unit is collected in a collection reservoir and directed through a conduit unit into the hollow pinion unit. The lubricant is delivered to a torque transfer coupling for lubricating and cooling a multi-plate clutch pack.Type: GrantFiled: April 3, 2018Date of Patent: March 15, 2022Assignee: MAGNA POWERTRAIN OF AMERICA, INC.Inventors: Bradley Ketchel, Wade Smith, Ryan Strand, Ryan Shaw
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Patent number: 11274718Abstract: An active transfer case is equipped with a multi-plate clutch assembly, a clutch actuation mechanism configured to selectively engage the clutch assembly, a power-operated clutch actuator configured to control actuation of the clutch actuation mechanism, a power-operated actuator brake associated with the power-operated clutch actuator, and a control system configured to control actuation of the clutch actuator and the actuator brake while employing a preemptive check of the functionality of the actuator brake.Type: GrantFiled: September 27, 2019Date of Patent: March 15, 2022Assignee: MAGNA POWERTRAIN OF AMERICA, INC.Inventors: Benjamin Northrup, Opinder Sharma
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Patent number: 11273707Abstract: A vehicle having a longitudinal engine and permanent rear axle drive is proposed, which vehicle has an internal combustion engine and an electric machine, a transfer gearbox distributing drive torques as required to two drive axles, the transfer gearbox having three shafts, a main shaft serving as a drive shaft of the rear axle, a secondary shaft serving as a drive shaft for the front axle, and an intermediate shaft applying a torque, a shifting unit being installed between the reduction gear-box and the power summation gearbox.Type: GrantFiled: April 5, 2018Date of Patent: March 15, 2022Assignee: MAGNA POWERTRAIN GMBH & CO KGInventors: Sven Gasparovic, Andreas Rudolf Hafner, Simon Kaimer, Daniel Lindvai-Soos, Daniel Prix, Gerhard Hofer, Dominik Schober, Franz Wallner, Alexander Hehenberger, Martin Bloder
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Patent number: 11255419Abstract: An axle drive, comprising a drive shaft, a first output shaft and a second output shaft, a first planetary gear mechanism and a second planetary gear mechanism, it being possible for a drive torque of the drive shaft to be transmitted by means of the first planetary gear mechanism and the second planetary gear mechanism to the first and second output shaft, wherein the second planetary gear mechanism is configured radially on the outside coaxially around the first planetary gear mechanism, the internal gear of the first planetary gear mechanism forming the sun gear of the second planetary gear mechanism.Type: GrantFiled: June 19, 2018Date of Patent: February 22, 2022Assignee: MAGNA POWERTRAIN GMBH & CO KGInventor: Werner Lindtner
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Patent number: 11255387Abstract: A controllable one-way clutch assembly having an electromagnetic actuator module equipped with an energizeable coil assembly, a strut moveable in response to energization of the coil assembly from a released position to a locked position, and a latching mechanism operable to releaseably hold the strut in the released position when the coil assembly is not energized.Type: GrantFiled: February 22, 2018Date of Patent: February 22, 2022Assignee: MAGNA POWERTRAIN INC.Inventors: Darrell Greene, Alberto Passos, Dennis (Tak Man) Loui, Dusan Milacic, David Gelfand, Adrian Cioc, Ranjit Uppal
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Patent number: 11247558Abstract: A transmission arrangement for the controllable distribution of a drive torque from an input element to at least one output element in an all wheel drive train of an all wheel drive motor vehicle, comprising an additional drive unit, a first transmission part region, the first transmission part region being drive-connected directly or indirectly to the additional drive unit, a second transmission part region, the first transmission part region being connected indirectly via the second transmission part region to the output element, and a selector element, it being possible for the selector element to be moved into three shifting positions, namely a first shifting position, in which the first transmission part region is drive-connected to the input element, a second shifting position, in which the first transmission part region is drive-connected to the second transmission part region, and a third shifting position, in which the first transmission part region is drive-connected neither to the input element norType: GrantFiled: December 11, 2017Date of Patent: February 15, 2022Assignee: MAGNA POWERTRAIN GMBH & CO KGInventor: Gerhard Hofer
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Patent number: 11204089Abstract: A method for joining components of a vehicle drive axle assembly. The method includes heating an axle housing to a first predetermined temperature and cooling a pinion cartridge to be installed with the housing to a second predetermined temperature. Removing the axle housing from exposure to the first predetermined temperature and removing the pinion cartridge from the second predetermined temperature and rapidly installing the pinion cartridge within the axle assembly before the axle assembly and the pinion return to ambient temperature provides a frictional fit, joining the two components without use of additional fastening devices.Type: GrantFiled: January 9, 2019Date of Patent: December 21, 2021Assignee: MAGNA POWERTRAIN OF AMERICA, INC.Inventors: Brad Ketchel, Wade Smith, Ryan Strand, Ryan Shaw
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Patent number: 11168743Abstract: A clutch assembly incorporated into a power transfer assembly (72) of a motor vehicle is presented. The clutch assembly includes a power-operated clutch actuator (306) for moving a clutch sleeve (354) axially between released and engaged positions between two rotatory members. In the released position, relative rotation between two rotary members is prevented. Whereas in the engaged position, relative rotation is permitted. The power-operated clutch actuator (306) further includes an electromagnetic solenoid with an output member having an extended condition and a retracted condition urging the clutch sleeve (354) between positions. A shift isolation linkage mechanism (304) interconnects the output member of the solenoid to the clutch sleeve (354) and permits movement of the output member to its retracted position while a blocked tooth condition inhibits movement of the clutch sleeve (354) to its engaged position.Type: GrantFiled: May 18, 2018Date of Patent: November 9, 2021Assignee: MAGNA POWERTRAIN OF AMERICA INC.Inventors: Wade Smith, Ryan Shaw, Bradley Ketchel
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Patent number: 11167634Abstract: A drive train for a hybrid vehicle, in particular for a temporarily four-wheel-driven motor vehicle, wherein the drive train comprises a first partial drive train assigned to a primary axle and a second partial drive train assigned to a secondary axle, and wherein the first partial drive train comprises a first drive unit configured as an internal combustion engine and a second drive unit configured as an electric machine and a change transmission, is refined in that the hybrid drive train is inexpensive to produce, has low CO2 emissions in operation, and may be used in a drive train of a temporarily four-wheel-driven motor vehicle.Type: GrantFiled: April 3, 2018Date of Patent: November 9, 2021Assignee: MAGNA POWERTRAIN GMBH & CO KGInventors: Gerhard Hofer, Hansdieter Wiedner, Stefan Tischlinger
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Patent number: 11161408Abstract: A multi-speed transfer case equipped with a planetary reduction gearset and a range clutch disposed between an input shaft and an output shaft. A clutch actuation mechanism controls actuation of the range clutch to establish distinct ratio drive connections between the input shaft and the output shaft.Type: GrantFiled: November 13, 2020Date of Patent: November 2, 2021Assignee: MAGNA POWERTRAIN OF AMERICA, INC.Inventors: John Zalewski, Michael Bujold, Ryan Strand