Semiconductor on Insulator Devices Containing Permanent Charge
A lateral SOI device may include a semiconductor channel region connected to a drain region by a drift region. An insulation region on the drift layer is positioned between the channel region and the drain region. Permanent charges may be embedded in the insulation region sufficient to cause inversion in the insulation region. The semiconductor layer also overlies a global insulation layer, and permanent charges are preferably embedded in at least selected areas of this insulation layer too.
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Priority is claimed from provisional applications 61/084,639 and 61/084,642, both filed Jul. 30, 2008, and both hereby incorporated by reference.
BACKGROUNDThe present application relates to semiconductor-on-insulator devices, and more particularly to semiconductor-on-insulator devices containing permanent charges.
Note that the points discussed below may reflect the hindsight gained from the disclosed inventions, and are not necessarily admitted to be prior art.
The disclosed inventions will be described with reference to the accompanying drawings, which show important sample embodiments and which are incorporated in the specification hereof by reference, wherein:
Power MOSFETs are widely used as switching devices in many electronic applications. In order to minimize both conduction and switching power loss, it is desirable that power MOSFETs for a given breakdown voltage have both a low specific on-resistance and low capacitances. Specific on-resistance (Rsp) is defined as the product of the on-resistance (Ron) and the area (A) of a device. Reduced surface field (RESURF) structures such as double RESURF and Double Conduction (DC) structures provide lower Rsp than conventional lateral MOSFET structures. However, such structures do not meet the increasing requirement of reduced Rsp and capacitances for many new applications.
The use of permanent or fixed charge has been demonstrated to be useful to fabricate devices such as depletion mode vertical DMOS transistors and solar cells. Positive and negative permanent charges can be supplied, for instance, by the implantation of certain atomic species such as Cesium, or the use of dielectric layers such as silicon dioxide in combination with plasma enhanced CVD semiconductor nitride or Aluminum Fluoride (AlF3). These permanent charges can also be used to fabricate high voltage devices where the permanent charge provides the charge balance needed for high breakdown voltage.
The disclosed innovations, in various embodiments, provide one or more of at least the following advantages. However, not all of these advantages result from every one of the innovations disclosed, and this list of advantages does not limit the various claimed inventions:
-
- higher breakdown voltage;
- charge balancing;
- uniform electric fields.
The present application describes new device structures (and fabrication and operating methods), in which permanent charge is embedded at upper and/or lower interfaces of the drift region in a lateral semiconductor-on-insulator device.
The numerous innovative teachings of the present application will be described with particular reference to presently preferred embodiments (by way of example, and not of limitation).
This application discloses a number of lateral structures built in semiconductor-on-insulator (SOI) substrates making use of permanent charge to provide charge balance. Under reverse-bias, electric field lines emanating from ionized doping atoms in the depletion region are terminated by the permanent charge, resulting in more uniform electric field and higher breakdown voltage compared to conventional devices. The devices in the following embodiments are MOSFETs but the disclosed inventions are applicable to other devices such as diodes, JFETs, IGBTs, thyristors and other devices that can block voltages.
Additional detail concerning implementation of a lateral device with permanent charge for charge termination over the drift region is found in copending application Ser. No. ______, (Atty. Docket No. MXP-20), which is hereby incorporated by reference in its entirety.
Contact 102 makes contact to the body (through p+ body contact diffusion 118) and source regions, while contact 108 makes ohmic contact to the drain. Conductive gate electrode 106 is capacitively coupled to a surface portion of the body 120, to invert it (and thereby allow conduction) when the voltage on 106 is sufficiently positive. (This portion of the body is therefore referred to as a “channel,” but is not separately indicated in this figure.) A dielectric 114 overlies the drift region 122.
Note that permanent charge 116 is embedded at the interface between dielectric 114 and semiconductor 122; in this example this charge is positive, but as discussed below various alternatives are possible. In this example the charge is provided by ions in the dielectric, but here too alternatives are possible.
This structure is fabricated on a semiconductor die which includes a substrate 126. An insulation layer 124 overlies the substrate 126, and provides complete isolation of the active devices from the substrate 126. (For this reason the substrate 126 may be referred to simply as a “handle wafer.”) The insulation layer 124 is typically silicon dioxide, although it will be recognized by those having skill in the art that other materials can be used where appropriate.
There are several ways to achieve semiconductor-on-insulator (SOI) structures, and typically the SOI wafers will be bought from a specialty vendor rather than made in-house. The SOI wafers may be fabricated by deep implantation, by wafer bonding and etchback, or even by vacuum deposition of a semiconductor material over a seed layer or directly onto the dielectric.
Deep n-type drain region 110 and a shallower n+ region 112 are located near the drain electrode 108. A p-type body region 120 extends below the gate region 106 with the source region 104 and body 120 regions being contacted adjacent to the gate region 106. The gate electrode 106 sits atop an insulating layer 114, which is referred to as the gate oxide, although, again, the material may not actually be an oxide. Permanent charge 116 of a positive polarity exists in the insulating region 114, at the surface of the device. This permanent charge 116 is preferably located near the insulator-to-semiconductor interface for maximum effectiveness. The permanent charge 116 enables the MOSFET 100 to function normally, as an inversion charge is induced at the surface between the drain region 110 and the gate region 106. The gate electrode 106 controls the current flow between the drain region 110 and the source region 104.
In this embodiment, the permanent charge 116 enables continuity of electron flow from source-to-drain, in the on-state. In the off-state (i.e., under reverse bias), the permanent charge 116 terminates electric field lines emanating from the depletion layer, thereby reducing the electric field seen between the drain region 110 and the source region 104. That is, when the semiconductor material is depleted, each ionized dopant atom provides a point charge. Since the overall device does not have any significant net charge, each point charge in the device will have a counterpart of opposite sign. If the charges in the depletion region are balanced by charge on the source or drain, then an additional electric field component will be added which is generally aligned with the axis between source and drain. Since this is the direction of primary voltage gradient anyway, this conventional arrangement adds to the peak electric field.
Instead, the present inventors have realized that charge balancing can be achieved otherwise in a lateral device. By providing a distributed complementary permanent charge 116, the ionized dopant atoms in the depleted drift region do not contribute to electric field along the source-drain axis. This reduced electric field increases the breakdown voltage that is achievable.
Another class of embodiments is shown in
Another class of embodiments is shown in
Cross-sectional views along lines AA′ and BB′ are shown in
In
In
Note that, in the embodiments of
According to various disclosed embodiments, there is provided: A lateral semiconductor-on-insulator device comprising: a body region connected to a drain region by a semiconductor-on-insulator region; a dielectric overlying said semiconductor-on-insulator region between the body region and the drain region; and permanent charge, embedded in said dielectric, and having a density at least sufficient to cause depletion in the semiconductor-on-insulator region.
According to various disclosed embodiments, there is provided: A lateral semiconductor-on-insulator device comprising: a first-conductivity-type semiconductor body region, electrically connected to a drain region by a second-conductivity-type semiconductor drift region; a dielectric overlying said drift region between said body and drain regions; said drift region overlying a buried dielectric layer; a first-conductivity-type surface region in said drift region, in proximity to an interface between said dielectric and said drift region; and permanent charge, embedded in said dielectric with a density sufficient to cause depletion in the surface region.
According to various disclosed embodiments, there is provided: A lateral semiconductor-on-insulator device comprising: an n-type source region, separated from a drift region by a p-type body region; said drift region separating said body region from a drain region; a dielectric overlying said drift region; said drift region overlying a buried dielectric layer; and permanent charge, embedded at the interface between said dielectric and said drift region, and having a density at least sufficient to cause depletion in the semiconductor-on-insulator region.
According to various disclosed embodiments, there is provided: A lateral semiconductor-on-insulator device comprising: an n-type source region, separated from a drift region by a p-type body region; said drift region separating said body region from a drain region; a dielectric overlying said drift region; said drift region overlying a buried dielectric layer; permanent charge, embedded at the interface between said dielectric and said drift region, and having a density at least sufficient to cause inversion of said drift region; and additional permanent charge, embedded at the interface between said buried dielectric and said drift region, and having a density at least sufficient to cause depletion of at least part of said drift region.
According to various disclosed embodiments, there is provided: A lateral semiconductor device comprising: a carrier source; a semiconductor body region interposed between said source and a semiconductor drift region; said drift region being interposed between said body region and a drain region, and also being at least partially surrounded by semiconductor/dielectric interfaces; and permanent charge, at said semiconductor/dielectric interfaces, having a polarity which balances charge in nearby portions of said drift region when said drift region is depleted.
According to various disclosed embodiments, there is provided: A lateral semiconductor device comprising: a carrier source; a semiconductor body region interposed between said source and a semiconductor drift region; said drift region being interposed between said body region and a drain region, and also being laterally abutted by isolation trenches; and permanent charge, at a face of said isolation trench, having a polarity which balances charge in nearby portions of said drift region when said drift region is depleted.
According to various disclosed embodiments, there is provided: A method of operating a lateral semiconductor-on-insulator device comprising: in the off state, blocking conduction from a source region through a body region and a drift region to a drain region, by turning off a channel portion of said body region, and allowing applied voltage to deplete at least part of said drift region; wherein the charge of ionized dopant atoms in depleted portion of said drift region is at least partly balanced by one or more of permanent charge at an interface between said drift region and an overlying dielectric, permanent charge at an interface between said drift region and an underlying buried dielectric, and permanent charge at an interface between said drift region and one or more isolation trenches which laterally border said drift region; and in the ON state, enabling conduction by turning on said channel portion.
According to various disclosed embodiments, there is provided: A lateral SOI device may include a semiconductor channel region connected to a drain region by a drift region. An insulation region on the drift layer is positioned between the channel region and the drain region. Permanent charges may be embedded in the insulation region sufficient to cause inversion in the insulation region. The semiconductor layer also overlies a global insulation layer, and permanent charges are preferably embedded in at least selected areas of this insulation layer too.
MODIFICATIONS AND VARIATIONSAs will be recognized by those skilled in the art, the innovative concepts described in the present application can be modified and varied over a tremendous range of applications, and accordingly the scope of patented subject matter is not limited by any of the specific exemplary teachings given. It is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims.
The specific electrical characteristics of devices fabricated using the methods described in this disclosure depends on a number of factors including the thickness of the layers, their doping levels, the materials being used, the geometry of the layout, etc. One of ordinary skill in the art will realize that simulation, experimentation or a combination thereof can be used to determine the design parameters needed to operate as intended.
The doping levels needed to achieve high breakdown and low-resistance are governed by the well-known charge balance condition.
While the figures shown in this disclosure are qualitatively correct, the geometries used in practice may differ and should not be construed as a limitation in any way. It is understood by those of ordinary skill in the art that the actual cell layout will vary depending on the specifics of the implementation and any depictions illustrated herein should not be considered a limitation in any way.
While only n-channel MOSFETs are shown here, p-channel MOSFETs are also realizable with the disclosed inventions, simply by changing the polarity of the permanent charge and swapping n-type and p-type regions in any of the figures.
While only MOSFETs are shown, many other device structures are implementable using the disclosed inventions, including diodes, IGBTs, thyristors, JFETs, BJTs, and the like.
It should be noted in the above drawings that the positive and negative permanent charge were drawn inside the dielectric for illustration purpose only. It should be understood that the charge can be in the dielectric (oxide) at the interface between semiconductor and oxide, inside the semiconductor layer or a combination of all these cases.
For another example, other source structures can optionally be used, in addition to the numerous embodiments of source structure shown and described above.
For another example, other drain structures can optionally be used, in addition to the various embodiments shown and described above.
Preferably the active device is fabricated in monocrystalline semiconductor material. However, in alternative and less preferable embodiments the semiconductor material can have a high defect density and/or can be polycrystalline.
In various alternative embodiments, the interface charge characteristics of the interface to the buried dielectric layer can be manipulated to provide additional depletion or inversion effects along the lines describe above. Thus, even in embodiments where additional permanent charge is not present on the back interface, the interface charge of this interface may cooperate synergistically with permanent charge at top and/or lateral interfaces.
The following applications may contain additional information and alternative modifications: Attorney Docket No. MXP-14P, Ser. No. 61/125,892 filed Apr. 29, 2008; Attorney Docket No. MXP-15P, Ser. No. 61/058,069 filed Jun. 2, 2008 and entitled “Edge Termination for Devices Containing Permanent Charge”; Attorney Docket No. MXP-16P, Ser. No. 61/060,488 filed Jun. 11, 2008 and entitled “MOSFET Switch”; Attorney Docket No. MXP-17P, Ser. No. 61/074,162 filed Jun. 20, 2008 and entitled “MOSFET Switch”; Attorney Docket No. MXP-18P, Ser. No. 61/076,767 filed Jun. 30, 2008 and entitled “Trench-Gate Power Device”; Attorney Docket No. MXP-19P, Ser. No. 61/080,702 filed Jul. 15, 2008 and entitled “A MOSFET Switch”; Attorney Docket No. MXP-20P, Ser. No. 61/084,639 filed Jul. 30, 2008 and entitled “Lateral Devices Containing Permanent Charge”; Attorney Docket No. MXP-13P, Ser. No. 61/065,759 filed Feb. 14, 2009 and entitled “Highly Reliable Power MOSFET with Recessed Field Plate and Local Doping Enhanced Zone”; Attorney Docket No. MXP-22P, Ser. No. 61/027,699 filed Feb. 11, 2008 and entitled “Use of Permanent Charge in Trench Sidewalls to Fabricate Un-Gated Current Sources, Gate Current Sources, and Schottky Diodes”; Attorney Docket No. MXP-23P, Ser. No. 61/028,790 filed Feb. 14, 2008 and entitled “Trench MOSFET Structure and Fabrication Technique that Uses Implantation Through the Trench Sidewall to Form the Active Body Region and the Source Region”; Attorney Docket No. MXP-24P, Ser. No. 61/028,783 filed Feb. 14, 2008 and entitled “Techniques for Introducing and Adjusting the Dopant Distribution in a Trench MOSFET to Obtain Improved Device Characteristics”; Attorney Docket No. MXP-25P, Ser. No. 61/091,442 filed Aug. 25, 2008 and entitled “Devices Containing Permanent Charge”; Attorney Docket No. MXP-27P, Ser. No. 61/118,664 filed Dec. 1, 2008 and entitled “An Improved Power MOSFET and Its Edge Termination”; and Attorney Docket No. MXP-28P, Ser. No. 61/122,794 filed Dec. 16, 2008 and entitled “A Power MOSFET Transistor”.
None of the description in the present application should be read as implying that any particular element, step, or function is an essential element which must be included in the claim scope: THE SCOPE OF PATENTED SUBJECT MATTER IS DEFINED ONLY BY THE ALLOWED CLAIMS. Moreover, none of these claims are intended to invoke paragraph six of 35 USC section 112 unless the exact words “means for” are followed by a participle.
The claims as filed are intended to be as comprehensive as possible, and NO subject matter is intentionally relinquished, dedicated, or abandoned.
Claims
1-6. (canceled)
7. A lateral semiconductor-on-insulator device comprising:
- a first-conductivity-type semiconductor body region, electrically connected to a drain region by a second-conductivity-type semiconductor drift region;
- a dielectric overlying said drift region between said body and drain regions;
- said drift region overlying a buried dielectric layer;
- a first-conductivity-type surface region in said drift region, in proximity to an interface between said dielectric and said drift region; and
- permanent charge, embedded in said dielectric with a density sufficient to cause depletion in the surface region.
8. The lateral semiconductor-on-insulator device of claim 7, further comprising:
- a bottom region at a junction between said semiconductor-on-insulator region and a insulator layer; and
- second permanent charges embedded in said buried dielectric layer with a density sufficient to cause depletion in said bottom region.
9. The lateral semiconductor-on-insulator device of claim 7, further comprising a trench gate.
10. The lateral semiconductor-on-insulator device of claim 7, wherein said body is p-type.
11. The lateral semiconductor-on-insulator device of claim 7, wherein said permanent charge has a density sufficient to cause inversion in said semiconductor-on-insulator region.
12. The lateral semiconductor-on-insulator device of claim 7, further comprising a second-conductivity-type source diffusion surrounded by said body region.
13. The lateral semiconductor-on-insulator device of claim 7, wherein said buried dielectric layer is completely continuous across the device.
14-19. (canceled)
20. A lateral semiconductor-on-insulator device comprising:
- an n-type source region, separated from a drift region by a p-type body region; said drift region separating said body region from a drain region;
- a dielectric overlying said drift region;
- said drift region overlying a buried dielectric layer;
- permanent charge, embedded at the interface between said dielectric and said drift region, and having a density at least sufficient to cause inversion of said drift region; and
- additional permanent charge, embedded at the interface between said buried dielectric and said drift region, and having a density at least sufficient to cause depletion of at least part of said drift region.
21. The lateral semiconductor-on-insulator device of claim 20, further comprising additional permanent charges embedded in said buried dielectric layer, and wherein said second permanent charges at least partly deplete said drift region.
22. The lateral semiconductor-on-insulator device of claim 20, wherein said permanent charge has a density sufficient to cause inversion in said semiconductor-on-insulator region.
23. The lateral semiconductor-on-insulator device of claim 20, wherein said drift region is partly n-type, and also includes p-type portions in proximity to said permanent charge.
24. The lateral semiconductor-on-insulator device of claim 20, wherein said drift region is n-type.
25. The lateral semiconductor-on-insulator device of claim 20, wherein said drift region includes only a single conductivity type.
26. The lateral semiconductor-on-insulator device of claim 20, further comprising a trench gate which controls conduction through part of said body region.
27-35. (canceled)
36. A method of operating a lateral semiconductor-on-insulator device comprising:
- in the off state, blocking conduction from a source region through a body region and a drift region to a drain region, by turning off a channel portion of said body region, and allowing applied voltage to deplete at least part of said drift region;
- wherein the charge of ionized dopant atoms in depleted portion of said drift region is at least partly balanced by one or more of permanent charge at an interface between said drift region and an overlying dielectric, and
- permanent charge at an interface between said drift region and one or more isolation trenches which laterally border said drift region; and
- in the ON state, enabling conduction by turning on said channel portion.
37. The method of claim 36, wherein the charge of ionized dopant atoms in depleted portion of said drift region is at least partly balanced by permanent charge at an interface between said drift region and an underlying buried dielectric.
38. The method of claim 36, wherein said drift region comprises both first and second conductivity types.
39. The method of claim 36, wherein said drift region comprises both first and second conductivity types, and wherein said permanent charge has a polarity which inverts the nearest portion of said drift region.
Type: Application
Filed: Jul 23, 2018
Publication Date: Apr 25, 2019
Applicant: MaxPower Semiconductor Inc. (San Jose, CA)
Inventors: Amit Paul (Sunnyvale, CA), Mohamed N. Darwish (Campbell, CA)
Application Number: 16/042,855