Patents Assigned to Metal Leve S.A.
  • Publication number: 20150076769
    Abstract: A piston ring for at least one of a piston of an internal combustion engine and a compressor may include at least one substantially annular metallic base having a nitrided layer. The base may include at least one chamfer and at least one outer surface that maintains contact with a layer of lubricating oil. The nitrided layer may exhibit a substantially constant thickness over at least one surface of the base and the at least one chamfer. The nitrided layer may include a nitrided diffusion layer that maintains direct contact with the layer of lubricating oil and has a residual tension ranging from +100 megapascal to ?100 megapascal.
    Type: Application
    Filed: August 17, 2012
    Publication date: March 19, 2015
    Applicants: Mahle International GmbH, Mahle - Metal Leve S/A
    Inventors: Rodrigo Favaron, Gisela A. Marques
  • Publication number: 20150018254
    Abstract: A sliding element for use in an internal combustion engine may include a ferrous base having a peripheral sliding surface covered by a protective surface layer, the protective surface layer including at least one nitride applied via at least one of physical vapour deposition and a nitrided layer. The peripheral sliding surface may have a diamond like carbon (DLC) coating disposed thereon. The coating may include at least one of (a) one or more transition layers composed of WC1-x and (b) an adhesive layer of metallic chromium with a crystal structure. The coating may include an intermediate layer of metal DLC, the metal may be tungsten in a multilayer structure of a-C:H:W and a-C:H, and an outer layer of metal-free DLC.
    Type: Application
    Filed: February 15, 2013
    Publication date: January 15, 2015
    Applicants: Mahle-MEtal Leve S/A, Mahle International GmbH
    Inventors: Juliano A. Araujo, Nuno Costa
  • Patent number: 8876115
    Abstract: A three-piece oil control ring is provided for use in a piston groove of an internal combustion engine. The ring comprises a first annular segment and a second annular segment, associated to an expanding element. The expander has a substantially annular shape and comprises a first end facing the internal wall of the groove when the ring is mounted on the piston and a second opposite end. The ring further comprises an intermediate portion having at least one protrusion for association with the segments. Still further, the first end exhibits first thickness value (E1), the second end exhibits second thickness value (E2) and the substantially intermediate portion exhibits third thickness value (E3), wherein the value of (E1) is substantially lower than the value of (E3) and lower or similar to the value of (E2), the difference between (E1) and (E3) being substantially higher than that between (E1) and (E2).
    Type: Grant
    Filed: July 26, 2013
    Date of Patent: November 4, 2014
    Assignees: MAHLE Metal Leve S/A, MAHLE International GmbH
    Inventors: Andre Ferrarese, Rafael Antonio Bruno
  • Publication number: 20140318516
    Abstract: A cylinder liner for an internal combustion engine may include a cast iron alloy having a pearlitic structure with at least 70% of graphitization with spheroidal graphite morphology. The cast iron alloy may include at least 2.8% to 4.0% in weight of carbon; 1.8% to 3.5% in weight of silicon; 0.2% to 1.0% in weight of manganese; a maximum of 0.5% in weight of phosphorus; a maximum of 0.05% in weight of sulfur; a maximum of 0.5% in weight of vanadium; a maximum of 0.5% in weight of molybdenum; 0.2% to 1.5% in weight of nickel; a maximum of 0.3% in weight of tin; 0.005% to 0.06% in weight of magnesium.
    Type: Application
    Filed: August 17, 2012
    Publication date: October 30, 2014
    Applicants: Mahle Intermational GmbH, Mahle - Metal Leve S/A
    Inventor: Soares J. Edmo
  • Publication number: 20140323367
    Abstract: An element with at least one slide surface with a coating for use on an internal combustion engine may include a base of a metallic alloy and at least one inner surface provided with a hard ceramic coating generated by physical vapor deposition. The element may include a porosity with a rate lower than 2 percent by volume, a Vickers hardness ranging from 1500 to 3000HV, and a compressive inner tension lower than 500 MPa.
    Type: Application
    Filed: May 28, 2012
    Publication date: October 30, 2014
    Applicants: Mahle International GmbH, Mahle-Metal Leve S/A
    Inventors: Paulo Jose Da Rocha Mordente, Robert R. Banfield, Jose V. Sarabanda
  • Publication number: 20140245987
    Abstract: The present invention relates to an element (1) that works sliding, of an internal combustion engine and/or a compressor that undergoes friction and receives a coating of chrome nitride having an equiaxial morphology, with low porosity (lower than 1%) and with a crystallographic orientation predominantly (111), maintaining some reticulate in the orientation (200), so as to improve its resistance to wear and its toughness, prolonging the useful life of the element (1) that works sliding.
    Type: Application
    Filed: May 28, 2012
    Publication date: September 4, 2014
    Applicants: Mahle International GmbH, Mahle - Metal Leve S/A
    Inventors: Paulo Jose Da Rocha Mordente, Robert R. Banfield, Juliano A. Araujo, Jose V. Sarabanda
  • Publication number: 20140220380
    Abstract: A slide component, used in internal combustion engines, provided with a metal-based substrate material and a protective liner (R), with the slide component having at least two main elements, the first one composed by an element with high resistance to corrosion, and the second element providing increase of the resistance to wear and/or presenting lower friction than the substrate material, both of them covering at least one of the surfaces of the slide component.
    Type: Application
    Filed: March 29, 2012
    Publication date: August 7, 2014
    Applicants: MAHLE METAL LEVE S/A, MAHLE INTERNATIONAL GMBH
    Inventors: José Valentim Lima Sarabanda, Edmo Soares, Juliano Avelar Araujo
  • Publication number: 20140102399
    Abstract: The present invention has the objective of solving the problems encountered in coating engine components (engine blocks or sleeves, either fixed or movable) having at least one cylindrical cavity and composed mainly by iron or aluminum, providing them with a coating (3) that is subdivided into three different layers, which are deposited onto the metallic substrate (1), which are first sub-layer (21) comprising at least 80% silicon deposited onto the substrate (1) with the function of providing interface with good adhesion between the substrate (1) and the subsequent sub-layers, which contain hydrogenated amorphous carbon, second sub-layer (22) of transition comprising a percentage of silicon and of hydrogenated amorphous carbon (a-C:H:Si) and, finally, on the working surface, third sub-layer (23) having a pure composition of hydrogenated amorphous carbon (a-C:H), wherein such coating (3) is generated by the hollow cathode effect (HCE) by plasma-enhanced chemical vapor deposition (PECVD).
    Type: Application
    Filed: February 9, 2012
    Publication date: April 17, 2014
    Applicants: Mahle International GmbH, Mahle Metal Leve S/A
    Inventor: Paulo Jose Da Rocha Mordente
  • Patent number: 8646980
    Abstract: A bearing shell segment for internal combustion engines, composed of a body defining an inner surface that receives a coating and makes contact with a layer of lubricant oil film and an opposite outer surface, associable to a bearing, an inner surface having at least a first area substantially free from the compression load coming from the movement of the piston by the explosion of air-fuel mixture, and a second area which receives compression load coming from the movement of the piston by the explosion of air-fuel mixture. The first area has at least a surface portion to capture foreign particles present in the layer of lubricant oil film, the surface portion having cavities positioned so as to enable at least one foreign particle to be captured and withheld while moving towards the flow of lubricant oil, before reaching the second area.
    Type: Grant
    Filed: July 14, 2010
    Date of Patent: February 11, 2014
    Assignees: MAHLE International GmbH, MAHLE Metal Leve S/A
    Inventor: Denys Flores
  • Publication number: 20140035235
    Abstract: A three-piece oil control ring is provided for use in a piston groove of an internal combustion engine. The ring comprises a first annular segment and a second annular segment, associated to an expanding element. The expander has a substantially annular shape and comprises a first end facing the internal wall of the groove when the ring is mounted on the piston and a second opposite end. The ring further comprises an intermediate portion having at least one protrusion for association with the segments. Still further, the first end exhibits first thickness value (E1), the second end exhibits second thickness value (E2) and the substantially intermediate portion exhibits third thickness value (E3), wherein the value of (E1) is substantially lower than the value of (E3) and lower or similar to the value of (E2), the difference between (E1) and (E3) being substantially higher than that between (E1) and (E2).
    Type: Application
    Filed: July 26, 2013
    Publication date: February 6, 2014
    Applicants: MAHLE International GmbH, MAHLE Metal Leve S/A
    Inventors: Andre Ferrarese, Rafael Antonio Bruno
  • Publication number: 20140001113
    Abstract: The fuel filter comprises: a housing (10); a lid (20) hermetically retained against an open end (14) of the housing (10) and incorporating an outlet nozzle (21); and a tubular filter element (50) housed inside the housing (10) to define, therewith, an annular fuel admission chamber (C). The filter element (50) has its interior maintained in communication with the outlet nozzle (21) of the lid (20. The housing (10) has the open end (14) thereof provided with an outer thread (16), at least one of the parts defined by the open end (14) of the housing (10) and by the lid (20) carrying a sealing means (30) seated against the other of said parts, the filter further comprising a nut (40) to be engaged to said outer thread (16) of the housing (10) and to the lid (20), maintaining the latter hermetically seated on the housing (10).
    Type: Application
    Filed: December 22, 2011
    Publication date: January 2, 2014
    Applicant: MAHLE METAL LEVE S.A.
    Inventors: Fernando Jun Yoshino, Fabio Moreira, Luiz Carlos Fritz
  • Publication number: 20130221621
    Abstract: This invention refers to a piston ring, particularly planned for use in internal combustion engines or compressors, including at least one metallic base (2) to which it is applied, by the physical vapor deposition (PVD) process, a multilayer coating (3) including a periodicity (P), formed by at least one first layer (5) and at least one second layer (5?), being the layers adjacent, bringing one first layer (5) predominantly formed by metallic chromium (5) and one second layer predominantly formed by ceramic chromium (5?).
    Type: Application
    Filed: December 21, 2010
    Publication date: August 29, 2013
    Applicant: MAHLE Metal Leve S/A
    Inventor: Juliano Avelar Araujo
  • Publication number: 20130167801
    Abstract: An oil control ring for internal combustion engines, formed by a ferrous body having two external contact surfaces where each surface contains first and second extremity edges, two tilted faces where each tilted face starts from the respective second edge, a peripheral transversal section directed at the cylinder wall and an internal circular section directed at the side of the piston, where the projections of contact are directed, so that the respective tilted faces are turned facing the other, symmetrically, in a preferred concretization. The ring allows the maintenance of appropriate levels of contact pressure, even under reduced expanding loadings due to the use of profile that brings reduced contact of the ring with the cylinder interface. Additionally, it brings better dynamic stability and consequent distribution of the contact pressure of the set. It also makes it possible to apply superficial hardening treatments on oil rings with reduced contact surface.
    Type: Application
    Filed: June 1, 2011
    Publication date: July 4, 2013
    Applicants: MAHLE METAL LEVE S.A., MAHLE INTERNATIONAL GMBH
    Inventors: Rémi Daniel Rabuté, Davi Antônio Da Silva
  • Patent number: 8398309
    Abstract: A flanged bushing comprising a slide bearing (1), which has at least one half-ring-shaped or ring-shaped axial bearing (2) affixed to the side (6) of the bearing, this side being formed by its thickness, where recesses are provided with geometry cooperating with those of the locking elements, resilient fixation protrusions (3), arranged on the axial bearing (2), angularly distributed along its perimeter, like protrusions (3), which are radially of the inner diameter of the axial bearing (2).
    Type: Grant
    Filed: September 3, 2008
    Date of Patent: March 19, 2013
    Assignees: MAHLE International GmbH, MAHLE Metal Leve S/A
    Inventor: Roberto Pierotti Ferreira
  • Publication number: 20130049304
    Abstract: This invention refers to the solution of problem of spalling of the nitrided layer in piston rings for Flex-fuel engines, without jeopardizing the wear resistance, suggesting for such purpose a nitrided piston ring (100,100?) equipped with two nitrided layers (1,2), with metallic base (3) composed mainly of iron and whose superficial hardness presented is of about 800 Vickers, decreasing in a substantially linear manner up to about 400 Vickers for a distance to the surface of up to 90 microns (?m).
    Type: Application
    Filed: December 21, 2010
    Publication date: February 28, 2013
    Applicants: MAHLE INTERNATIONAL GMBH, MAHLE METAL LEVE S/A
    Inventors: Gisela Ablas Marques, André Ferrarese, Claudinei José de Oliveira, Jan Vatavuk
  • Publication number: 20120248710
    Abstract: The present invention refers to a piston ring, particularly for use in the piston channel of an internal combustion engine or a compressor, comprising at least a substantially ring-shaped metallic base (2) having at least a first region (20), at least a second region (21) and at least a gap (22), the first region (20) being positioned in a way substantially opposite to the gap (22), the ring comprising at least a nitrided layer (3) in the second region (21) and comprising at least reduction of the nitrided layer (3) in the first region (20), whereas the reduced nitrided layer (3) is at least partially blocked in the first region (20) due to the previous application of an intermediate layer (4).
    Type: Application
    Filed: September 24, 2010
    Publication date: October 4, 2012
    Applicants: MAHLE METAL LEVE S/A, MAHLE INTERNATIONAL GMBH
    Inventors: Rodrigo Favaron, Robert Richard Banfield
  • Publication number: 20120177309
    Abstract: The present invention refers to a bearing shell segment (100) for internal combustion engines, composed of a body (C) defining an inner surface (1) that receives a coating and makes contact with a layer of lubricant oil film and an opposite outer surface (2), associable to a bearing, an inner surface (1) having at least a first area (10) substantially free from the compression load coming from the movement of the piston by the explosion of air-fuel mixture and a second area (20) which receives compression load coming from the movement of the piston by the explosion of air-fuel mixture, the first area (10) having at least a surface portion (3) to capture foreign particles present in the layer of lubricant oil film, the surface portion (3) comprising a plurality of cavities (4) positioned so as to enable at least one foreign particle to be captured and withheld by at least one of the cavities (4) while moving towards the flow of lubricant oil, before reaching the second area (20).
    Type: Application
    Filed: July 14, 2010
    Publication date: July 12, 2012
    Applicants: MAHLE METAL LEVE S/A, MAHLE INTERNATIONAL GMBH
    Inventor: Denys Flores
  • Publication number: 20120126488
    Abstract: There is described a piston ring, particularly devised for use in internal combustion engines or compressors, comprising at least a metallic base (2) to which there is applied, by the process of physical vapor deposition (PVD), a coating (3) of chromium nitride that comprises a periodicity (P), formed by at least two adjacent layers (5,5?), each layer (5,5?) having a predominantly chromium nitride phase different from the adjacent layer.
    Type: Application
    Filed: June 29, 2010
    Publication date: May 24, 2012
    Applicants: MAHLE METAL LEVE S/A, MAHLE INTERNATIONAL GMBH
    Inventor: Juliano Avelar Araújo
  • Publication number: 20120128284
    Abstract: It is described a slide bearing, particularly to constrain at least one shaft of an internal combustion engine, having a support structure or substrate (2) to which a lining (3) is applied by a Cold Spray or Cold Gas Dynamic Spray process, the lining being comprised of at least one composite material comprising at least one alloy powder with ceramic particles and anti-seizure material.
    Type: Application
    Filed: June 16, 2010
    Publication date: May 24, 2012
    Applicants: MAHLE METAL LEVE S/A, MAHLE INTERNATIONAL GMBH
    Inventor: Paulo José da Rocha Mordente
  • Publication number: 20120112418
    Abstract: There is described an oil control ring (1) idealized for internal combustion engines and formed by a ferrous body less than 2.0 millimeters high, which comprises two external contact surfaces (102) where each surface (102) contains a first (22) and a second (23) end ridges, two slanted faces (3) where each slanted face (3) contains a third end (32), a peripheral cross section (4) facing the cylinder wall (5) and an internal circular section (6) facing the side of the piston (7), where each contact surface (102) has a height (h) between the first (22) and the second (23) end ridges of up to 0.15 millimeters and the angle of the slanted face (3) is comprised between 8 and 12 degrees and also by the peripheral cross section (4) is solid, without the presence of cracks, holes and/or other kinds of oil drainage areas. The ring (1) permits an improved distribution of the contact pressure of the combination and, therefore, a better conformability of the ring with the cylinder wall.
    Type: Application
    Filed: April 30, 2010
    Publication date: May 10, 2012
    Applicant: MAHLE METAL LEVE S/A
    Inventor: Remi Daniel Rabute