Patents Assigned to Methode Electronics, Inc.
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Patent number: 6160231Abstract: A pivot switch assembly including a button and a housing. The housing includes a trunion and a retaining wall. The trunion opposes the retaining wall and forms a receiving gap between the two features. The button includes a rib. The rib has an aperture. The rib of the button being positioned into the receiving gap of the housing. The trunion of the housing then engages the aperture of the rib of the button so as to provide a pivoting function for the switch assembly. The geometry of the button and housing prevents the button from becoming dislodged during periods of high acceleration, such as during deployment of an airbag.Type: GrantFiled: December 3, 1999Date of Patent: December 12, 2000Assignee: Methode Electronics, Inc.Inventor: Dennis Kaufman
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Patent number: 6140713Abstract: According to the present invention, underneath a vehicle power window button face a pair of cams are sized such that depression of the face a first distance causes momentary window movement whereas depression of the face a second distance causes express window movement. In the alternative, bumpers for receiving the cams and causing switch actuation can be sized or contoured such that depression of the face a first distance causes momentary window movement whereas depression of the face a second distance causes express window movement.Type: GrantFiled: March 2, 1999Date of Patent: October 31, 2000Assignee: Methode Electronics, Inc.Inventor: Roderick W. Stringwell
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Patent number: 6132236Abstract: An insulation displacement contact for connecting to a flat conductor of a flat cable, where the flat conductor has a width dimension greater than its thickness dimension. The insulation displacement contact including a base, a first tine connected to the base and a second tine connected to the base. The first tine having a first edge and a second edge. The first edge being adjacent to a free end, where the free end has a first knife edge. The second tine having a third edge and a fourth edge. The third edge being adjacent to a free end, where the free end has a knife edge. The third edge of the second tine opposes the first edge of the first tine. The first edge of the first tine being separated from the third edge of the second tine by a first distance. The fourth edge of the second tine opposes the second edge of the first tine. The second edge of the first tine being separated from the fourth edge of the second tine by a second distance. The first distance being greater than the second distance.Type: GrantFiled: May 14, 1999Date of Patent: October 17, 2000Assignee: Methode Electronics, Inc.Inventors: Charles A. Kozel, John T. Scheitz, Mark Stack
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Patent number: 6126461Abstract: A clockspring having spring fingers so as to resistant vibratory motion of the hub. The clockspring includes a housing and a cover mounted to the housing so as to form a cavity therebetween. The hub is rotatably mounted in the cavity. Clearance is provided between the hub and both the housing and the cover. The spring fingers are attached to both the housing and the cover, the spring fingers press against the hub so as to eliminate or reduce the audible sounds due to the vibratory motion of the hub.Type: GrantFiled: March 18, 1999Date of Patent: October 3, 2000Assignee: Methode Electronics, Inc.Inventor: Patrick Bolen
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Patent number: 6122944Abstract: A key operated switch is provided for disabling an automobile air bag passive restraint system. The two or four position switch includes a housing, a rotor, a plurality of rotationally actuated electrical switch elements, a key ejecting mechanism, and a positive positioning detent. The switch assembly is arranged such that a transverse surface of the rotor defining a key slot is accessible through the housing. The key slot allows an operating key to be manually inserted into the rotor. In or order to insert the key, however, the therein, a certain minimum amount of force must be applied to the key sufficient to overcome the key ejecting mechanism. In the absence of such minimum insertion force, the key ejecting mechanism will act expel the key from the rotor. Once inserted into the rotor, the key may be manually rotated which causes corresponding rotation of the rotor.Type: GrantFiled: March 24, 1998Date of Patent: September 26, 2000Assignee: Methode Electronics, Inc.Inventors: Kannan Chandra, Dennis Kaufman, James Larsen, Rajkumar Ramamurthy
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Patent number: 6118283Abstract: A capacitive rotary position sensor is provided. The rotary positions sensor includes a housing, a stator, and a rotor. The stator is formed of a disc shaped piece of insulating material including a plurality of conductive plates formed in a circular pattern on the surface of the disc. Similarly, the rotor is formed as a second disc of insulating material having a single conductive plate formed on the surface thereof. A signal generator provides a polyphase signal for driving each of the conductive plates formed on the rotor with an individual component of the polyphase signal. The stator and rotor are placed in parallel to the stator disc, and the plurality of conductive plates on the stator face the single conductive plate formed on the rotor. A thin dielectric coating applied to the rotor plate prevents the rotor conductive plate from shorting the adjacent stator conductive plates.Type: GrantFiled: October 20, 1997Date of Patent: September 12, 2000Assignee: Methode Electronics, Inc.Inventor: David W. Cripe
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Patent number: 6109940Abstract: A spring loaded shutter with locking features is used to expose host pins of an adapter to protect the pins from damage and the user from injury. The locking mechanism for the shutter releases when a card is inserted into the host adapter. Engagement of locking pins by the card releases the locking pins and frees the shutter to be pushed backward as the card is connected to the host pins. The shutter is biased in a forward position so that removal of the card from the adapter results in a return of the shutter to its forward locked position where it effectively covers the pins to protect the pins from damage and the user from injury.Type: GrantFiled: October 9, 1998Date of Patent: August 29, 2000Assignee: Methode Electronics, Inc.Inventors: Michael Chad, Steven Hatch, Jeffrey Allen, Brandt Wiebazhan, Iggoni Fajaro, Scott Herbert
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Patent number: 6107787Abstract: Dashboard dimmer light circuit for a vehicle, for example a car or truck. A power supply 10 provides a step-function voltage signal to an op-amp oscillator circuit 20 which provides a triangular voltage oscillation signal to an op-amp level comparator 40 which, in turn, compares the triangular voltage oscillation signal to a voltage reference for providing a pulse-width-modulated (PWM) voltage signal to a power FET driver 70 which, in turn, responds to the pulse-width-modulated voltage signal by providing a current signal to an automobile dashboard dimmer light 80. Features of the invention include a) a dashboard dimmer light having a stable oscillator frequency, b) PWM duty cycle stability in a dashboard dimmer light, c) efficient accomplishment of the invention's oscillator and level comparator functions within a single IC, d) reduction of electromagnetic interference which might otherwise intefere with other electronic equipment in the dashboard.Type: GrantFiled: October 29, 1998Date of Patent: August 22, 2000Assignee: Methode Electronics, Inc.Inventor: Thomas J. Wand
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Patent number: 6108114Abstract: An optoelectronic transmitter is provided including a laser diode. A control circuit for driving the laser diode includes a current source which provides a DC bias current to the laser diode, and the laser diode emits an optical signal having an average power determined by the magnitude of the bias current. A voltage regulator establishes a regulated supply voltage which is input to a first reference circuit and a feedback monitor circuit. The first reference circuit establishes a first fixed reference voltage. The feedback monitor circuit includes a monitor device for measuring the optical power emitted by the laser diode, and the monitor circuit establishes a variable monitor voltage proportional to the optical power measured by the monitor device. An op-amp compares the first fixed reference voltage and the feedback monitor voltage, and the output voltage of the op-amp controls the magnitude of the bias current output by the current source.Type: GrantFiled: January 22, 1998Date of Patent: August 22, 2000Assignee: Methode Electronics, Inc.Inventors: Patrick B. Gilliland, Evgueniy Anguelov
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Patent number: 6106305Abstract: An elastomeric connector having fine pitched contacts is provided in addition to a method for connecting components using such a connector and a method of manufacturing the same. The connector includes a body formed from an elastomeric material with contacts arranged to extend through the body and exposed at each side of the body. The contacts are bent to form a contact surface that is oriented at an angle with respect to the sides of the body. The contacts may include a radiused section that is formed in the elastomeric material. Grooves may be formed in the body of the connector separating adjacent contacts and providing additional flexibility of the connector. The contacts may provide for a wiping action of between 0.003 and 0.015 inches and the connector may provide for a spring force of greater than between 15 and 90 grams per contact after 10,000 cycles.Type: GrantFiled: April 11, 1997Date of Patent: August 22, 2000Assignee: Methode Electronics, Inc.Inventors: Charles A. Kozel, James M. Kudla, Mark Stack
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Patent number: 6102742Abstract: A ribbon style electrical connector is provided having at least one variable resistance contact such that an electrical resistance between the variable resistance contact and a corresponding mating contact of a second mating connector varies from a relatively high resistance to a relatively low resistance as the first and second connectors transition from an unmated to a mated position. The ribbon style connector includes a housing having a first end and a second end, with a shroud depending from the first end, the shroud defining a contact chamber. A substrate is mounted within the contact chamber and communicates with the second end of the housing. A plurality of signal contacts are adhered to a surface of the substrate, with at least one of the signal contacts including a resistive portion and a conductive portion.Type: GrantFiled: June 30, 1998Date of Patent: August 15, 2000Assignee: Methode Electronics, Inc.Inventor: John Daly
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Patent number: 6100596Abstract: A connectorized substrate and method of connectorizing a substrate is provided, including a substrate having conductive traces mounted thereon and solder paste connected to the conductive traces and conductive spheres mounted to the solder paste. The connectorized substrate of the present invention may be used to provide for components to be added to a motherboard such as a resistor network by mounting resistors to the conductive traces of the substrate such as thick-film ceramic resistors.Type: GrantFiled: March 19, 1996Date of Patent: August 8, 2000Assignee: Methode Electronics, Inc.Inventors: John J. Daly, Robert Skepnek
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Patent number: 6095836Abstract: A clockspring connector is provided comprising a housing defining a chamber, including a carrier member having a first roller associated with a first turned-back loop of a first flat conductor cable and a second roller associated with a second turned-back loop of a second flat conductor cable wherein said first and second flat conductor cables are alternatingly coiled at an inner diameter of the chamber adjacent the hub or along said outer diameter of the chamber adjacent the housing wall. The clockspring connector includes a complaint roller member providing compression forces against the flat ribbon cable during rotation of the clockspring connector.Type: GrantFiled: July 2, 1999Date of Patent: August 1, 2000Assignee: Methode Electronics, Inc.Inventors: Patrick Bolen, Gary Best
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Patent number: 6088231Abstract: A shield for a PCB package for shielding electromagnetic radiation from exiting or entering the package. Typically, the package includes first and second electrically conductive covers and first and second frames. A printed circuit board fits within the shield, and the shield fits within the first and second covers and frames. The shield has side walls which surround a perimeter of the printed circuit board so as to prevent electromagnetic radiation from entering and exiting through the first and second frames of the package. The shield also has ground springs which electrically connect the shield with the first and second covers so as to insulate the printed circuit board from electromagnetic radiation radiating to and from directions perpendicular to planes of the first and second covers. The shield also includes side springs which attached to the side walls and press against a side edge of one of the first and second frames so as to secure the shield within the package.Type: GrantFiled: March 3, 1999Date of Patent: July 11, 2000Assignee: Methode Electronics, Inc.Inventor: Iggoni Fajardo
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Patent number: 6074242Abstract: A wire trap connector provides an adjustably mounted compression tail which protrudes from a contact within a housing of the wire trap connector. The compression tail is oriented at a right angle to one side of the connector housing or extends perpendicular from the connector housing. The invention thus allows a means of attaching wires to an electronic assembly without soldering the connector to the PCB. This provides the benefit of eliminating the soldering process from manufacturing. In addition, the compression tail offers alternate circuit assembly options to be used without the addition of a wave solder or manual solder step. Thus, the invention offers a significant cost reduction compared to current technology.Type: GrantFiled: December 31, 1998Date of Patent: June 13, 2000Assignee: Methode Electronics, Inc.Inventors: Michael V. Stefaniu, Charles A. Kozel
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Patent number: 6071017Abstract: An optical package is provide including a housing having first and second ends. A ferrule receiving bore is formed in the first end, and an optics cavity is formed in the second end. The optics cavity and the ferrule receiving bore are axially aligned with one another along an optical axis defined by the package. A mounting cap is inserted over the optics cavity and frictionally engages an outer surface of the housing. The end cap includes an endplate and a substrate having an optical device mounted thereon.Type: GrantFiled: June 10, 1998Date of Patent: June 6, 2000Assignee: Methode Electronics, Inc.Inventors: Patrick B. Gilliland, Leonid Shatskin
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Patent number: 6061493Abstract: The present invention provides in improved Transmitting Optical Subassembly (TOSA) for coupling an optical output signal from an optical transmitter to an optical fiber sheathed within a fiber optic connector ferrule. The TOSA includes a housing formed of precision molded plastic or machined metal. A first end of the housing includes an optics cavity configured to receive an optical element for emitting an optical signal. A second end of the housing is configured as a long bore configured to receive an optical fiber connector ferrule. The housing further defines a lens cavity for retaining a focusing element between the optics cavity and the ferrule receiving bore. Finally, the housing also includes an attenuator receiving aperture between the optics cavity and the ferrule receiving bore. The plug receiving aperture is configured to removably receive an attenuation plug whereby the optical output of the optical element passes through the attenuator plug and is attenuated.Type: GrantFiled: September 1, 1998Date of Patent: May 9, 2000Assignee: Methode Electronics, Inc.Inventors: Patrick B. Gilliland, Roger E. Weiss
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Patent number: 6059590Abstract: An external locking clockspring assembly including a housing and a hub rotatably mounted in the housing. The housing having a first keyway. The hub having a second keyway. The first and second keyways being substantially coaxial in a locked position of the external clockspring assembly. A key insertable into both the first and second keyways. The key having a flexible tab. The hub having an indentation which is complementary to the flexible tab of the key when the flexible tab of the key is in a non-deformed state. An insertion tool is used to deflect the flexible tab of the key so that the key can be inserted into the first and second keyways. Upon insertion of the key into the first and second keyways, the flexible tab expands toward its undeflected position so as to engage the indentation of the second keyway of the hub. The engagement of the key with the second keyway prevents the key from falling out of the first and second keyways.Type: GrantFiled: April 8, 1999Date of Patent: May 9, 2000Assignee: Methode Electronics, Inc.Inventors: Patrick Bolen, Brent A. Moormann
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Patent number: 6059591Abstract: An electrical connector such as a clockspring having a seal for sealing liquids and pressurized liquids, especially water, from ruining electrical connections existing within the clockspring. In one embodiment the clockspring includes a seal, where the seal prevents the liquid from corrupting the electrical connections existing within the clockspring. In another embodiment the clockspring includes a a housing, a cover, an electrical ribbon cable attached to an outer diameter circuit board, and a seal positioned between the housing and the outer diameter circuit board.Type: GrantFiled: April 16, 1999Date of Patent: May 9, 2000Assignee: Methode Electronics, Inc.Inventors: Patrick Bolen, James Pettit, John Ewers
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Patent number: RE36820Abstract: A robust optoelectronic transceiver module which is quick, easy, and inexpensive to manufacture. The transceiver module has a main housing which consists of a potting box with potting material inserted therein. In addition, a circuit board is encased by the potting material. The circuit board has an optical subassembly mounted thereon. The optical subassembly extends outside of the potting box through a recess. Correspondingly, a recess cover is provided for forming a liquid fight seal between the recess cover, the potting box, and the optical subassembly.Type: GrantFiled: June 3, 1998Date of Patent: August 15, 2000Assignee: Methode Electronics, Inc.Inventors: James W. McGinley, Daniel S. Poplawski