Patents Assigned to Mitsubishi Kinzoku Kabushiki Kaisha
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Patent number: 4620872Abstract: A novel composite target material that is composed of a rare earth metal and a transition metal (iron-group metal) and which is used in the formation of a thin magnetooptical recording film by sputtering is disclosed. Also disclosed is a process for producing such composite target material.The process comprises the steps of providing a rare earth metal and an iron-group transition metal as separate entities, mixing these metals without alloying, and hot-forming the mixture at a temperature lower than the eutectic point of the system of metallic components in the mixture, thereby forming an intermetallic compound at the interface between the rare earth metal and the transition metal while causing said metals to be bonded together.The target material produced by this process contains 30-50 wt % of the rare earth metal, with the balance being made of the iron-group transition metal and incidental impurities.Type: GrantFiled: October 15, 1985Date of Patent: November 4, 1986Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Kenichi Hijikata, Katsuyuki Sato, Hitoshi Maruyama, Ryoko Furuhashi
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Patent number: 4619697Abstract: A novel target material for use in the sputter formation of a metal silicide film in electrode wiring in a semiconductor device, and a process for producing such target material are disclosed.The process for producing the target material is characterized by first impregnating molten silicon into a calcined body containing at least one silicide forming metal component and a silicon component and then forming a sintered body with a reduced oxygen content containing both a metal silicide and silicon.The target material prepared in accordance with the invention is extremely low not only in oxygen content but also in the concentrations of other impurities and has high deflective strength as compared with the conventional sintered target.The film formed by sputtering the target of the invention has appreciably reduced impurity levels and hence, very low electric resistivities. The target of the invention enables sputtering to be performed 5 times as fast as in the case using the conventional sintered target.Type: GrantFiled: August 27, 1985Date of Patent: October 28, 1986Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Kenichi Hijikata, Tadashi Sugihara, Masashi Komabayashi
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Patent number: 4619698Abstract: A cubic boron nitride-based very high pressure-sintered material very excellent in both toughness and wear resistance and adapted to be employed in cutting tools for milling hard steels and like machining purposes. The very high pressure-sintered material consists essentially of: 1-20 percent at least one compound selected from the group consisting of titanium carbide and titanium carbo-nitride; 1-20 percent at least one compound selected from the group consisting of CoAl, NiAl, and (Co, Ni)Al; and 75-97 percent cubic boron nitride and inevitable impurities. The very high pressure-sintered material may further contain 1-10 percent at least one metal selected from the group consisting of cobalt and nickel.Type: GrantFiled: December 20, 1983Date of Patent: October 28, 1986Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Fumihiro Ueda, Kaoru Kawada, Kazuo Yamamoto, Noriaki Miwa, Toshiki Ishimatsu
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Patent number: 4618474Abstract: A Co-base heat resistant alloy consisting essentially of:from 0.05 to 1% by weight of C,from 0.05 to 2% by weight of one or both of Si and Mn,from 31 to 40% by weight of Cr,from 5 to 15% by weight of Ni,from 2 to 12% by weight of one or both of W and Mo andfrom 0.1 to 5% by weight of Hf, and optionally further containing:from 0.01 to 1% by weight of one or both of Al and Y,from 0.5 to 3% by weight of one or both of Ta and Nb andfrom 0.005 to 0.1% by weight of one or both of B and Zr,the rest being Co and unavoidable impurities.Type: GrantFiled: January 25, 1985Date of Patent: October 21, 1986Assignees: Asahi Fiber Glass Company, Limited, Asahi Glass Company, Limited, Mitsubishi Kinzoku Kabushiki KaishaInventors: Junya Ohe, Saburo Wakita, Kiichi Yamatsuta, Shoji Goto, Yukinori Kutsukake, Masuo Sugizaki
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Patent number: 4616962Abstract: An indexable cutter insert for a rotary cutter includes a generally polygonal plate defined by a front face, a rear face and a plurality of side faces. The corner portions of the plate where adjacent side faces intersect one another are removed to provide respective corner faces. The plate has a plurality of main cutting edges each defined by the front face and a respective one of the side faces and a plurality of auxiliary cutting edges each defined by the front face and a respective one of the corner faces. Each side face serves as a relief surface of a respective one of the main cutting edges. A forward portion of each corner face remote from the rear face serves as a relief surface of a respective one of the auxiliary cutting edges. A rearward portion of each corner face remote from the front face is offset inwardly from the forward portion to provide a clearance surface. The clearance surface extends from the rear face to a plane generally centrally of the thickness of the plate.Type: GrantFiled: April 18, 1985Date of Patent: October 14, 1986Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Hiroyuki Ushijima, Hiroshi Shimomura, Masaaki Nakayama
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Patent number: 4587095Abstract: A super heatresistant cermet and process of producing the same. A mixture, which contains about 10 to about 65% by weight of a powder of the carbonitride having titanium and tungsten, about 0.5 to about 10.0% by weight of a magnesium oxide powder and a tungsten powder, is pressed to form a compact, which is thereafter sintered in a vacuum or in an atmosphere of a nitrogen gas or an inert gas within the temperature range of about 1800.degree. to 2700.degree. C. to thereby decarburize the carbonitride with the magnesium oxide evaporated during the sintering, whereby there is produced a super heatresistant cermet containing about 10 to about 65% by weight of a carbonitride containing titanium and tungsten, about 0.01 to about 1.0% by weight of magnesium oxide, and tungsten as a binder. The super heatresistant cermet is excellent in impact resistance, wear resistance and plastic deformation resistance, and suitable for cutting tools.Type: GrantFiled: January 12, 1984Date of Patent: May 6, 1986Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Hironori Yoshimura, Naohisa Ito, Kenichi Nishigaki, Katsunori Anzai
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Patent number: 4587174Abstract: A tungsten cermet for use in cutting tools, including a carbonitride, having titanium and tungsten, and aluminum oxide. The cermet contains about 10 to about 50% by weight of the carbonitride, about 0.5 to about 10% by weight of aluminum oxide and tungsten as a binder. The tungsten cermet has excellent properties in toughness, impact resistance and oxidation resistance, combined with wear resistance and plastic deformation resistance, and is useful for cutting tools used in heavy cutting, hot working and the like.Type: GrantFiled: December 23, 1983Date of Patent: May 6, 1986Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Hironori Yoshimura, Naohisa Ito, Kenichi Nishigaki, Katsunori Anzai
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Patent number: 4581912Abstract: Disclosed is an apparatus for automatically processing an end portion of a tube disposed along a predetermined moving path so as to be movable toward and away from the moving path. A first clamping device is mounted on the base in front of the pointing device along the moving path. A tube press is disposed between the pointing device and the first clamping device for dimpling the tube wall to form axially spaced positioning sections thereon. A second clamping device is disposed between the tube press and the pointing device for clamping the end portion of the tube. A plug feeding device is disposed between the second clamping device and the pointing device for feeding a plug from a position out of the moving path to a position thereon. A plug inserting device includes an inserting nozzle movable in parallel to the moving direction of the tube for inserting the plug into the end portion of the tube. Lubricant is supplied into the tube through the inserting nozzle.Type: GrantFiled: May 29, 1985Date of Patent: April 15, 1986Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Takeshi Iritani, Matsuo Todaka, Mitsuo Yoshida
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Patent number: 4565471Abstract: A drill bit comprises a body having a shank portion and an end face at its forward end. The drill bit body has at the forward end a cutting means having at least one cutting edge provided on the end face. The cutting edge is spaced from the axis of rotation of the body. The body has a rake surface which terminates in the cutting edge and extends along the axis of rotation.Type: GrantFiled: September 30, 1982Date of Patent: January 21, 1986Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Hideo Negishi, Kaoru Goto, Sueji Takaya
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Patent number: 4547470Abstract: Sialon-base ceramic materials having both high hardness and good sinterability and can show excellent wear resistance when used in cutting tools and other wear-resisting tools. A Sialon-base ceramic material according to the invention has main components consisting of .beta.-Sialon expressed by a chemical formula Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z, z being larger than 0 but not more than 4.3, and .alpha.-Sialon expressed by a chemical formula M.sub.x (Si, Al).sub.12 (O,N).sub.16, x being larger than 0 but not more than 2, M representing at least one selected from the group consisting of Li, Na, Ca, Mg, Y, and any rare earth element, the ratio of the .alpha.-Sialon/the .beta.-Sialon being within a range from 25/75 to 95/5 in volume.Type: GrantFiled: April 17, 1984Date of Patent: October 15, 1985Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Teruyoshi Tanase, Kenichi Nishigaki, Tatsuro Ajima
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Patent number: 4539251Abstract: A surface coated Sialon-base ceramic material for tools has its surface coated with a hard layer, and exhibits very excellent wear resistance when used in cutting tools and other wear resisting tools. The surface coated Sialon-base ceramic material comprises: a Sialon-base ceramic matrix and at least one hard coating layer formed over the surface of the above matrix, which consists essentially of at least one selected from the group consisting of carbide of Ti, Zr, or Hf, nitride thereof, carbo-nitride thereof, carbo-oxide thereof, and carbo-nitro-oxide thereof, preferably having a mean thickness within a range from 0.5 to 10 .mu.m.Type: GrantFiled: June 19, 1984Date of Patent: September 3, 1985Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Taijiro Sugisawa, Teruyoshi Tanase
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Patent number: 4529339Abstract: A cutter insert of the indexable type comprises a plate of a generally quadrilateral shape including a front face, a rear face and four side faces. The cutter insert has two peripheral cutting edges defined by two opposite side faces and the front face. A pair of notches are formed in two diagonal corners of the cutter insert, and the other two diagonal corners are chamfered to provide respective corner faces which define together with the front face a pair of end cutting edges.Type: GrantFiled: March 25, 1983Date of Patent: July 16, 1985Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Hiroshi Shimomura, Tatsuo Arai
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Patent number: 4525434Abstract: A Cu alloy having high resistance to oxidation for use in leads on semiconductor devices is disclosed. The alloy consists essentially of 7-15 wt % Mn, 10-30 wt % Zn, 0.2-10 wt % Ni, 0.1-3 wt % Al, with the balance being Cu and incidental impurities. Also disclosed in a Cu alloy clad material wherein the substrate is made of Cu or Cu alloy having high electrical conductivity and good heat dissipation, and the cladding or partial cladding is composed of the Cu alloy having the composition specified above.Type: GrantFiled: September 6, 1983Date of Patent: June 25, 1985Assignees: Mitsubishi Kinzoku Kabushiki Kaisha, Fujitsu LimitedInventors: Masaki Morikawa, Hideaki Yoshida, Kunio Kishida
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Patent number: 4518353Abstract: The disclosure relates to a vacuum sintering furnace having a lubricant eliminating section, sintering section and cooling section which are aligned in series and connected by connecting hood means to each other so that a workpiece may be directly transferred to the following section without exposure of the workpiece to outside air. The connecting hood means comprises doors for selectively opening and closing the boundaries between the neighboring sections. Furthermore, the lubricant eliminating section is provided with a lubricant trapping device mounted on an exhaust line connecting a furnace body and a vacuum pump to each other, thereby the stable operation of the vacuum pump is ensured.Type: GrantFiled: June 26, 1984Date of Patent: May 21, 1985Assignees: Chugai Ro Co., Ltd., Mitsubishi Kinzoku Kabushiki KaishaInventors: Takashi Banno, Tadashi Seki, Masafumi Kawaguchi, Yukio Tanaka, Morikatsu Iwasaki, Toshio Nagasawa
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Patent number: 4514223Abstract: There is disclosed a continuous direct process of lead smelting comprising a step of blowing a compounded feedstock by means of an oxygen-enriched air or oxygen into a smelting zone containing a molten lead bath with a blast pressure by which the compounded feedstock can penetrate into the molten lead bath, at a temperature at which the oxidation reaction of the lead sulfide concentrate can be sustained, said feedstock containing particulate or powdered lead sulfide concentrate and a flux and further containing a fuel when oxygen-enriched air is used, whereby the lead sulfide is oxidized to form crude lead and slag; and a step of transferring the molten crude lead and the slag formed in said first step to a reduction zone, where the slag is contacted with a reducing agent so as to reduce the lead substances in the slag and return the reduced lead to the crude lead.Type: GrantFiled: April 25, 1984Date of Patent: April 30, 1985Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Shizuo Kawakita, Takeyoshi Shibazaki, Hiromi Mochida
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Patent number: 4514224Abstract: A titanium carbide base cermet with a high toughness which consists essentially of, in weight percentage, a dispersed phase of from 70 to 95% free from chromium carbide, and a binder phase of from 5 to 30%;(1) said dispersed phase consisting essentially of:(i) titanium nitride: from 10 to 25%,(ii) at least one of tungsten, molybdenum and carbides thereof: from 10 to 30%,(iii) zirconium carbide: from 0.2 to 5.0%,(iv) aluminum nitride: from 0.1 to 5.0%, and(v) A composite carbide produced by substituting at least one of tantalum carbide and niobium carbide for from 3 to 50% of titanium carbide: balance: and,(2) said binder phase consisting essentially of at least one metal of iron group and incidental impurities.Type: GrantFiled: November 22, 1983Date of Patent: April 30, 1985Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventor: Kenichi Nishigaki
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Patent number: 4512557Abstract: An improved apparatus for preparation of high-melting-point high-toughness metals comprising a reaction chamber in which a halide of said metal is reacted with an active metal and the remaining active metal and the produced active metal halide are vaporized and a condensation chamber in which vapors of the remaining active metal and the active metal halide are condensed is disclosed. The apparatus comprises a reaction chamber and a condensation chamber as described above both of which are provided with a neck having a passage-closing means of the seal pot structure, and the two chambers are placed in parallel in the upright position and are connected with a horizontal connecting duct.Type: GrantFiled: July 8, 1983Date of Patent: April 23, 1985Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Etsuji Kimura, Katsumi Ogi, Kazusuke Sato, Mayuki Hashimoto
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Patent number: 4512950Abstract: A soft solder of Pb alloy for semiconductor devices that contains 1 to 65 wt % of Sn or In or both, the balance being Pb and incidental impurities which include less than 50 ppb of radioisotopes and the count of radioactive alpha-particles being not more than 0.5 CPH/cm.sup.2. The solder exhibits high adhesive strength and good wettability. The properties of this material may be further improved by addition of 1 to 10 wt % of Ag.Type: GrantFiled: October 31, 1983Date of Patent: April 23, 1985Assignees: Mitsubishi Kinzoku Kabushiki Kaisha, Mitsubishi Denki Kabushiki KaishaInventors: Naoyuki Hosoda, Naoki Uchiyama, Ryusuke Kawanaka
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Patent number: 4511293Abstract: A cutter for processing a surface of a metal workpiece includes a body of a generally circular cross-section. The body has a plurality of generally radially outwardly-opening recesses formed in a circumferential surface of the body in circumferentially spaced relation to each other. Each of the recesses includes a first bearing surface sloping radially outwardly in a direction away from a forward end face of the body and extending to the circumferential surface. The recess also includes a second bearing surface sloping radially outwardly toward the forward end face. The second bearing surface is disposed forwardly of the first bearing surface and disposed at a predetermined angle relative to the first bearing surface. A plurality of cutter inserts of a quadrilateral shape are received in the plurality of recesses, respectively. Two adjacent side faces of the insert are held in contact with the first and second bearing surfaces, respectively.Type: GrantFiled: December 28, 1982Date of Patent: April 16, 1985Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Hiroshi Shimomura, Tatsuo Arai
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Patent number: 4508322Abstract: A hermetically closable and evacuable apparatus for preparing high melting point high toughness metals by reduction of a chloride of said metals comprising a heatable reaction chamber and a coolable condensation chamber provided above the reaction chamber which chambers communicate with each other through an intermediate connecting section, wherein the intermediate connecting section is provided with a seal pot closing means comprising a funnel body and a pan which can be opened to form a wide gas passage, is disclosed.Type: GrantFiled: February 16, 1984Date of Patent: April 2, 1985Assignee: Mitsubishi Kinzoku Kabushiki KaishaInventors: Etsuji Kimura, Katsumi Ogi, Kazusuke Sato