Abstract: A liquid cooler having a heat exchanger core located within a housing, the heat exchanger core secured to the housing by fastening points on the housing. The heat exchanger core having a stack of plate pairs or tubes, and the core also having ribs arranged in between the plate pairs or tubes. A cover plate with apertures is arranged on the heat exchanger core. The heat exchanger core is located within an insertion opening of the housing. An adapter rests on the cover plate in a sealing manner. The adapter includes at least one of an inlet port and an outlet port. The adapter is fastened to the housing at the fastening points, and provides a fluid connection to the apertures and the tubes or plate pairs.

Abstract: A heat exchanger assembly, in particular an exhaust gas cooler, having a gas inlet pipe attached to an inlet diffuser to improve flow distribution of the gas in a case with a heat exchanger core within. The gas inlet pipe configured to disrupt the momentum of flow of the gas due to at least one bend upstream of the inlet diffuser. The gas inlet pipe including at least two intermediate bends which define multiple section of the gas inlet pipe, at least two of the sections redirecting flow of the gas before an outlet of the gas inlet pipe to more evenly distribute the gas at the outlet of the gas inlet pipe upstream of the inlet diffuser.

Abstract: A cooling module is coupled to an engine system and a Rankine cycle waste heat recovery system. The cooling module includes a heat exchanger for cooling a fluid of the engine system and a condenser for cooling a working fluid of the Rankine cycle waste heat recovery system, both of which extend in a width direction of the cooling module and are porous to a flow of cooling air in a depth direction of the cooling module. The condenser includes a first tubular header that extends in a height direction of the cooling module. A working fluid transfer tube fluidly couples the first tubular header to the Rankine waste heat recovery cycle system. The working fluid transfer tube has a first portion extending in the depth direction and a second portion extending in the height direction, the second portion being adjacent to the first tubular header in the width direction.

Abstract: A heat exchanger that includes first and second headers, a first flow conduit fluidly connecting the first and second headers to allow for a flow of a first fluid through the heat exchanger, the first flow conduit being bounded by a first generally planar wall section extending between the first and second headers, a second flow conduit to allow for a flow of the second fluid through the heat exchanger, the second flow conduit being bounded by a second generally planar wall section spaced apart from the first generally planar wall section to define a gap therebetween, and a thermally conductive structure arranged within the gap and joined to the first and second generally planar wall sections to transfer heat therebetween. The thermally conductive structure is isolated from the first fluid by the first generally planar wall section and from the second fluid by the second generally planar wall section.

Abstract: A heat exchanger is constructed from a plurality of plate pairs stacked to form air flow passages between adjacent ones of the plurality of plate pairs and cooling fluid flow paths within each of the plurality of plate pairs. The cooling fluid flow paths have a first portion along one longitudinal edge of each plate pair, a second portion along an opposing longitudinal edge each plate pair, a third portion extending through the heat exchange section between the first and second portions, and a fourth portion extending between the first and second portions along one lateral edge of each plate pair and bypassing the third portion. Flow barriers are arranged within each plate pair to at least partially define the third and fourth portions.

Abstract: A power generation system having a combustion engine with a Rankine bottoming cycle, the system including a first flow path for a process fluid and a second flow path for a working fluid, and a heat exchanger arranged along both the first and the second flow paths to transfer waste heat from the process fluid to the working fluid. The heat exchanger includes a first flow conduit being bounded by a first wall section and configured to convey the process fluid, a second flow conduit to convey the working fluid, the second flow conduit being bounded by a second wall section spaced apart from the first wall section to define a gap therebetween, and a thermally conductive structure arranged within the gap and joined to the first and second wall sections to transfer heat therebetween, the gap being fluidly isolated from both the process fluid and the working fluid.

Abstract: A heat exchanger for cooling a flow of compressed air using a liquid coolant includes a stack of coolant flow plates extending in a stacking direction. An enclosure surrounds the stack of coolant flow plates to at least partially define the flow path for the compressed air, and includes a first wall generally arranged in a plane parallel to the stacking direction, a second wall joined to the first wall and generally arranged in a second plane perpendicular to the stacking direction, a coolant port provided on an external surface of the first wall, an aperture provided on an internal surface of the second walls, and a coolant flow path extending through the interior of both the first wall and the second wall between the coolant port and the aperture.

Abstract: A thermal management unit for a vehicle powertrain includes an integrated oil heater, a control valve, and a pressure relief valve. A remote oil cooler is connected to fluid ports of the thermal management unit. Transmission oil is received into the thermal management unit and is directed to one or both of the transmission oil heater and the transmission oil cooler. A portion of the flow of oil can be internally bypassed through the pressure relief valve to maintain the pressure of the oil below a threshold. The flow of oil is directed through the control valve after having been heated and/or cooled, and the proportions of oil being directed through the oil heater and the oil cooler are determined by the temperature of the oil in the control valve.

Abstract: A heat exchanger includes a heat exchanger core having two core sections, each core section having coolant flow passages. A mounting bracket is arranged between the core sections, being joined to each core section. A housing for the heat exchanger core includes multiple housing sections joined together to define an air flow path. The mounting bracket is secured between the multiple housing sections.

Abstract: An engine system with exhaust gas recirculation includes a combustion engine, a flow mixer, and a turbocharger. An exhaust flow path and a charge air flow path each extend to an inlet of the flow mixer, and a mixed gas flow path extends between the outlet of the flow mixer and an intake manifold of the engine. A charge air heat exchanger is arranged along the charge air flow path to cool the charge air, and a mixed gas heat exchanger is arranged along the mixed gas flow path to cool mixed charge air and recirculated exhaust gas. The exhaust gas recirculation flow path does not extend through any heat exchangers.

Abstract: A heat exchanger includes first and second sets of parallel arranged tubes. The first set of tubes extends along a first arcuate path, the second set of tubes extends along a second arcuate path, and each one of the second set of tubes is aligned in a common plane with a corresponding one of the first set of tubes. Corrugated fin segments are arranged in spaces between adjacent tubes, and crests and troughs of the corrugated fin segments are joined to broad and flat faces of the tubes. In making the heat exchanger, the material of the corrugated fin segment is intermittently slit to define breaking points prior to arranging the corrugated fin segment between the tubes.

Abstract: An integrated heat exchanger and coolant reservoir includes a reservoir structure that extends in a length direction from one end to an opposite end. A coolant inlet is arranged at one of the ends, and a coolant outlet is arranged at one of the ends. Coolant volumes extend in parallel along the length direction, and are fluidly connected in series to define a coolant flow path between the coolant inlet and the coolant outlet. An internal structure arranged within the reservoir structure has walls that separate individual coolant volumes from one another. Refrigerant flow paths are provided within at least one of the walls.

Abstract: An indirect gas cooler is constructed from stacked pairs of plates with fins arranged in between. The stack is arranged in a housing into which the gas flows, flows through the fins, and leaves the housing again. The gas is in thermal exchange with the liquid that flows in the plate pairs and that is introduced into the plate pairs via at least one inlet and is discharged via at least one outlet. A ventilating member is provided in the stack for discharging entrained gases from the liquid. The ventilating member is formed from aligned plate openings which produce a ventilating duct that is hydraulically connected with a liquid space in the stack. The indirect gas cooler can be used to cool compressed charge air for an internal combustion engine.

Abstract: A header for a heat exchanger includes a first and a second cylindrical portion. The first cylindrical portion has a first diameter, and extends over a first length portion of the header. The second cylindrical portion has a second diameter that is smaller than the first diameter, and extends over a second length portion of the header. Tube receiving slots are arranged along the first length portion. An end cap is received into an open end of the first cylindrical portion, and is joined thereto to seal a first end of the header. An open end of the second cylindrical portion is arranged at a second end of the header opposite the first end to allow for fluid flow into or out of the header. A circumferential bead is located between the first and second cylindrical portions, and extends radially outward of the first cylindrical portion.

Abstract: A heat exchanger having a heat exchanger core which is configured as a plate stack has a flange plate including at least one upper partial plate facing the heat exchanger core and at least one lower partial plate facing away from the heat exchanger core. The flange plate can include a supercooling passage which is bounded by at least one partial plate in the stacking direction of the partial plates and which receives a flow of refrigerant during the operation of the heat exchanger. A high variability can be provided thanks to the compact and flexible design, by means of which the most diverse of requirements can be achieved with no major design changes.

Abstract: An intake manifold of an internal combustion engine includes a non-metal housing and at least one charge air cooler. The non-metal housing has at least one inlet and at least one outlet for charge air. The at least one charge air cooler disposed in the housing between the at least one inlet and at least one outlet. A metal housing frame is carried by the at least one charge air cooler. A metal adapter holding plate is secured to the metal housing frame and holds at least one non-metal mounting adapter to the at least one charge air cooler. The at least one non-metal mounting adapter may be secured to a top interior side wall and a bottom interior side wall the non-metal housing. The metal adapter holding plate is elongated in a direction extending from the inlet to the outlet and has a U-shape profile.

Abstract: An air fin for a heat exchanger has air channels defined by corrugations, the corrugations having generally planar flanks joined by alternating crests and troughs. Perforations extend through portions of at least some of the flanks and are aligned within two spaced apart planes. A rectangular aperture extends through at least two consecutive ones of the corrugations, and is bounded by the two planes. A method of making the air fin includes forming perforations into a continuous strip of metal sheet at regular intervals, corrugating the strip to form crests and troughs between the perforations, and punching out a portion of the strip at regular intervals. The punching out includes shearing webs between the perforations, and results in the formation of the rectangular aperture.

Abstract: A liquid to refrigerant heat exchanger is provided having a stack of nested plates with fluid flow passages defined between the plates. The stack includes a condenser portion and a subcooler portion. A base plate at a bottom end of the stack has a refrigerant outlet port and a receiver bottle joined to it. A receiver flow path extends through a structural connection joining the receiver bottle to the base plate to allow for fluid flow between an internal volume of the receiver bottle and the condenser portion. Another receiver flow path extends through another structural connection to allow for fluid flow between an internal volume of the receiver bottle and the subcooler portion.

Abstract: A heat exchanger has a rectangular-shaped core having a plurality of fluid passages extending in a width direction and air fins interleaved between said fluid passages. The heat exchanger has tanks that define fluid manifolds located at opposite ends of the core and fluidly connected by the plurality of fluid passages between the tanks. The tanks each include a tank section with open ends and end caps that enclose the ends of the tank section. The tanks are assembled and attached to the core such that each of the end caps is located at each of four corners of the rectangular-shaped core.

Abstract: A side plate for use in a heat exchanger having a width dimension and a first and a second row of parallel arranged tubes extending in the direction of the width dimension. A first and a second header are arranged at one common end of the width dimension to receive the ends of the tubes in the first and second rows, respectively. The side plate includes a first body section joined to and extending from the first header, the first body section defining a first outer periphery. The side plate includes a second body section joined to and extending from the second header, the second body section defining a second outer periphery. The second outer periphery is spaced apart from the first outer periphery such that each one of the first and second body sections is allowed to more relative to the other in the direction of the width dimension.