Abstract: A rewinding apparatus is configured to accommodate linerless labels. The apparatus includes a thermal printer for processing an unprinted roll of labels, a rewinder disposed in the vicinity of the thermal printer for rewinding the printed roll after the unprinted roll is processed by the thermal printer, and a base plate supporting the rewinder to position the rewinder in a predetermined position relative to the thermal printer. With linerless labels, the roll of processed labels is wound spaced from a rewinder main body to avoid catching the media adhesive on a side guide, thereby preventing bubbles and wrinkles from being induced in the rewound roll.

Abstract: A mailing envelope with a plurality of inserts is made by imaging variable color indicia on both faces of a paper substrate and imaging sense marks, and reply indicia, on at least one face of the substrate. The sense marks are used to properly align and slit the substrate web into a web of pre-determined width (removing the sense marks), and then label portions are flexographically printed on the first face of the web with magnetic ink. Adhesive and a release liner (e.g. using transfer tape) are applied to the second face of the web at the label portions and the labels are die cut from the label portions. The web is cut into sheets of predetermined length, each sheet including at least one set of labels, and the sheet is buckle folded to form a folded sheet with a plurality of panels in the sheet, at least one panel having a set of labels.

Abstract: A double sided tape has repositional with adhesive associated with a first face. The tape may be in the form of a roll, and the adhesive on the second face may be either repositional or permanent. In order to facilitate rolling, a release liner is provided on one of the adhesive faces. The tape may have perforations, notches, or slits along its length to facilitate detachment of predefined lengths of the tape, as from a dispenser. A tie coat may be applied to each of the faces of the substrate before the adhesive is applied. One face of adhesive can be readily applied to one object (e.g., a shelf or a piece of paper), while the repositional adhesive is then available to removably attach that object to another object (e.g., another piece of paper).

Abstract: An apparatus and method provide for the alternate manufacture of permanent adhesive or repositional linerless labels utilizing the same equipment. Indicia is applied such as by using an intelligent imaging system by at least one print station. With repositional labels, a tie coat is applied and dried, whereas with permanent labels a barrier coating is applied. Coating stations apply a repositional adhesive and release coat in the construction of repositional adhesive labels. The coating station is followed by a dryer and chill rolls. In the construction of permanent adhesive labels a coating station for applying a release coat and a release coat curing station, as well as permanent adhesive application station, are also provided. Changeover time from the manufacture of one type of label to the other is short.

Abstract: A web of paper is printed with selective non-variable information and vastly different variable information on portions of the paper web which are ultimately separated into discrete documents. At least one ion deposition print unit and a number of flexographic print units are utilized, as well as a data source containing at least the variable information, and first and second computers. Data is read from the data source with the first computer and in response to the read data the ion deposition print unit is controlled with the first computer to print variable information on the paper web. Form lag commands are provided from the first computer to the second computer. In response to the lag commands the flexographic print units are independently controlled by the second computer to operatively engage and disengage the paper web and thereby print non-variable information from at least one of the flexographic units on each discrete document portion of the paper web.

Abstract: A semi-automatic linerless label dispenser effectively dispenses labels from a support for a supply of continuous form linerless labels, each label having a pressure sensitive adhesive face and an adhesive-release material face. First and second grooved drive rolls engage the labels and first and second sets of stripper and guiding fingers disposed in at least some of the grooves of the drive rolls guide the labels and prevent them from sticking to the drive rolls. At least the first drive roll and the first set of stripper fingers have adhesive-release material portions (e.g. plasma coatings) which engage the adhesive face of labels from the supply. An automatic cutter mounted on the opposite side of the stripper and guiding fingers from the support includes pivotally movable and stationary blades, and a silicone-impregnated felt wiper.

Abstract: A vertical pressure sealing assembly is disclosed for sealing four edges of a business form. The assembly defines a business form path in a single vertical plane. The assembly includes two sealing modules each having a frame to support upper and lower sealing wheels. The sealing wheels are aligned with the outer edges of the business form. Each sealing module includes a first and second pair of upper/lower sealing wheels on each side of the module frame. The first frame is positioned vertically above and offset from the second sealing module. The second sealing module is orthogonal to the first module. A form chute between the two sealing modules is positioned immediately below the first sealing module and adjacent the second sealing module. Conveyor belts and drive wheels are used to move the business form through the vertical pressure sealing assembly.

Abstract: A linerless label dispenser includes a cutting mechanism. Linerless labels are transported from a roll underneath a plastic guide and onto an adhesive-release material guide structure/ramp past a sensor to a print head which prints indicia on the release material coated face of the labels. From the print head and cooperating print roller the labels pass to a plasma coated stripper surface which is disposed at an upwardly directed angle between about 20-35.degree. with respect to the horizontal, and into contact with a plasma coated stationary anvil blade. The anvil blade is spaced downwardly from the stripper surface a distance of about 0.001-0.008 inches (preferably about 0.002-0.004 inches) and cooperates with a plasma coated or texture painted rotary blade of a rotary cutter. Downstream of the blades may be a plasma coated exit roller typically cooperating with a hold down mechanism for dispensing individual cut labels.

Abstract: An integrated system is provided for folding, inserting, pressure sealing, delivering, and optionally separating into different jobs, mailer type business forms. A common housing mounted by wheels supports in, or on, it: a folder for folding paper sheets with pressure activated adhesive to form to form pre-mailers; an inserter for receipt of pre-mailers from the folder and for placing insert sheets into the pre-mailers; a conventional pressure sealer module for pressure sealing pre-mailers to form mailer type business forms; and a delivery device for delivering stacked forms horizontally out of a bottom portion of the housing. A separator modification of the delivery device may be provided for receipt of sealed mailers to separate the mailers into different stacked groups. Typically the forms move generally downwardly during processing. The inserter includes a pair of reversible vacuum drums which grasp a folded paper sheet and move it apart to receive a substantially linearly driven insert.

Abstract: A stack of cut sheet linerless labels is provided. Each label substrate (e.g., paper) having first and second faces, with pressure sensitive adhesive (e.g., repositional adhesive) substantially completely covering the first face, and a release coat (e.g., silicone) substantially completely covering the second face. Adhesive and release coat are selected so that the adhesive force between them is 0.001-1.2 ounces per inch pursuant to a standard test. The labels are disposed in the stack with the pressure sensitive adhesive of each label engaging the release coat of the label below it. A tie coat may be provided between the adhesive and the substrate to enhance adherence between them, and a thermosensitive layer may be provided on the substrate second face beneath the release coat. An adhesive uncoated strip may be provided adjacent an edge of each label to facilitate removal from a stack.

Abstract: A dispensing mechanism dispenses labels having a pressure sensitive adhesive face and an adhesive release material coated face. A guide serves to guide the labels in web form along plasma-coated surfaces to a printer and then to a cutter mechanism for forming discrete labels and dispensing the labels. An open-cell foam sponge is provided for wiping the rotary cutter using silicone oil wicked into the wiper. A plate projects from the exit opening of the dispenser at an angle to the guide path to maintain the cut label on the dispenser plate. Additionally, a hub assembly is provided wherein the hub has a contact area in excess of 50% of the available contact area along the inside of the core mounting the label supply.

Abstract: A substrate capable of receiving and retaining imaging is coded so as to maximize the amount of the scannable information that can be packed into an area, and/or to provide an effective security feature. A first machine readable identification code (e.g. bar code) is imaged on a predetermined area of the substrate, and is opaque to a first predetermined wavelength range of electromagnetic energy (e.g. the infra-red region of light). An overlay is applied over and at least partially covering the first code. The overlay is transparent to the first wavelength range, and opaque to a second wavelength range (e.g. the visible spectrum of light). The overlay may be a security block which substantially completely covers the first code, or may be a second bar code (or additional codes) which is transparent to the second range.

Abstract: The folding, and accumulation in configurations simulating a booklet, of flexible sheets (such as paper sheets) is accomplished in a simple, straight-forward, yet effective manner. A movable bar is pivotally mounted at a first end adjacent a cutter from which it receives paper sheets. A plurality of first pulleys having a circumferential periphery with a concave substantially V-shape are mounted by the movable bar and cooperate with a second plurality of pulleys on a stationary V-shaped bar. The second pulleys have convex substantially V-shaped circumferential peripheries with a groove for receipt of a circular cross-section conveyor belt which extends between the sets of pulleys and drives sheets for folding between them. At the discharge end of the folder is a downwardly sloping convex substantially V-shaped accumulator bar which cooperates with a guide (having a concave V-shape) and an automatically movable stop.

Abstract: A record pad is provided having upper and lower margins and side margins for a plurality of sheet sets. Each set includes a paper top sheet and at least one underlying record bottom sheet with a transfer mechanism (such as carbonless coatings) for transferring indicia imaged on the top sheet to an underlying record sheet. A securing edge margin of each sheet set is provided at the first side margin, with a pattern (such as a continuous strip) of repositional adhesive provided adjacent the securing edge margin and substantially parallel to the first side margin, but spaced from the securing edge margin so as to minimize the amount of adhesive utilized, and to maximize the ease of removability of the top sheet from the pad.

Abstract: A single document page with multiple different variable indicia from a least two discrete sources is produced using a computer control and an imaging system (such as a selective flexographic system with ion deposition or ink jet stations), variable database streams and variable data streams from at least two discrete sources are fed to the same computer control, which is then used to control the imaging system to merge the variable database streams and variable data streams from at least two discrete sources to that they may be imaged on the same document page. Paper is fed to the imaging system, and using the imaging system the same document page is imaged with variable database indicia from the multiple discrete sources. Three, or even more, discrete sources can be utilized, and each discrete source may also have a distinct form structure so that the variable data indicia and variable database indicia are each placed in their own distinct form structure.

Abstract: A stacker and cart are provided for vertically stacking forms fed from a printer, folder, or other mechanism, by a conveyor, which do not require tilting of the cart to allow offloading of the forms. The stacker has a housing with side walls parallel to and spaced from each other in a first dimension and a base which mounts the side walls so that they are inclined with respect to the vertical (e.g. about 15 degrees), tilted in a second dimension perpendicular to the first. A number of forms-supporting stacker tines are parallel to and spaced from each other in the first dimension, and an elevator mechanism moves the tines in unison generally vertically with respect to the side walls. A stacker cooperates with a cart, a part sensor mounted on or adjacent the stacker base, and a latch on the cart cooperating with a latching mechanism on the stacker.

Abstract: The creation and ordering of custom business forms is simplified for short-run orders, allowing the end user of the business form to design and transmit the order on a personal computer. Using appropriate design software, the business form is first designed, and then electronically transferred into a second software program which allows for the selection of a number of business form parameters, and also includes order parameters including quantity and delivery options. The business form parameters from the design software are automatically transferred to the ordering software, and any remaining parameters that must be selected are then selected in a sequence, the order quantity and delivery information is inputted, and the price is calculated, and then the custom business form and order are transmitted in machine form to a second computer remote from the first computer.

Abstract: A silicone release composition having a non-gloss, i.e., matte finished, surface and a linerless label incorporating the silicone release composition. The release composition includes a crosslinked silicone-based polymer having microparticles of a polymeric wax at least partially embedded therein. The polymeric wax may be polytetrafluoroethylene, polypropylene or other polyolefin, or a hydrocarbon-based wax. The microparticles of polymeric wax cause incidental light to scatter upon reflection, giving the release composition surface matte appearance. This makes the release composition particularly useful for linerless labels on which bar coded information will be printed. Also, a method for producing linerless label stock. The method includes mixing an uncured silicone material with microparticles of a polymeric wax. The mixture is coated onto a substrate and exposed to UV radiation to cure or crosslink the silicone around the microparticles of wax.

Abstract: A customized business form or brochure having high resolution color graphics may be created by an end user without layout experience at a computer terminal at a user site to provide a customized business form or brochure in electronic format. Low resolution graphics templates (as well as textual templates) are provided at the user station to facilitate production of the customized business form and brochure and once the created document in electronic format is saved at the user station it may be electronically or otherwise transmitted to a printing installation without the necessity of transmitting a final document with high resolution color graphics in physical form. At the printing installation a physical copy (e.g. paper copy) of the business form or brochure is imaged (e.g. with a printing press or using ion deposition or other non-impact imaging techniques) with high resolution color graphics.

Abstract: A silicone release composition having a non-gloss, i.e., matte finished, surface and a linerless label incorporating the silicone release composition. The release composition includes a crosslinked silicone-based polymer having microparticles of a polymeric wax at least partially embedded therein. The polymeric wax may be polytetrafluoroethylene, polypropylene or other polyolefin, or a hydrocarbon-based wax. The microparticles of polymeric wax cause incidental light to scatter upon reflection, giving the release composition surface matte appearance. This makes the release composition particularly useful for linerless labels on which bar coded information will be printed. Also, a method for producing linerless label stock. The method includes mixing an uncured silicone material with microparticles of a polymeric wax. The mixture is coated onto a substrate and exposed to UV radiation to cure or crosslink the silicone around the microparticles of wax.