Patents Assigned to NGK Insulators
  • Patent number: 11136272
    Abstract: The present disclosure is related to a method of producing a fired ceramic article. The method may include: heating a ceramic green body in a kiln, and controlling oxygen concentration in the kiln such that the oxygen concentration swings during the heating of the ceramic green body.
    Type: Grant
    Filed: November 20, 2018
    Date of Patent: October 5, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Daniel Yukichi Kitaguchi, Takeshi Tokunaga
  • Patent number: 11135739
    Abstract: A manufacturing method of a honeycomb structure including: a formed body forming step of extruding a forming raw material, to form a plurality of quadrangular prismatic columnar honeycomb formed bodies; a firing step of firing the honeycomb formed bodies, to form a plurality of quadrangular prismatic-columnar quadrangular segments; a triangular segment forming step to form a triangular prismatic-columnar triangular segment; a bonded body forming step to form a honeycomb bonded body; and a circumference grinding step to manufacture the honeycomb structure, wherein the bonded body forming step further includes: a pressurizing step of pressurizing the triangular segment from a circumferential direction of the temporary assembly toward a central direction thereof, by use of a pressurizing jig comprising a pressurizer.
    Type: Grant
    Filed: July 20, 2018
    Date of Patent: October 5, 2021
    Assignee: NGK Insulators, Ltd.
    Inventor: Daiki Kato
  • Publication number: 20210299610
    Abstract: A honeycomb filter including: a pillar-shaped honeycomb structure having an inflow end face and an outflow end face and including a porous partition wall disposed so as to surround a plurality of cells, the plurality of cells extending from the inflow end face to the outflow end face; inflow side plugging portions disposed at open ends of predetermined cells on the inflow end face side; and outflow side plugging portions disposed at open ends of residual cells on the outflow end face side, wherein the outflow side plugging portions comprise first outflow side plugging portions and second outflow side plugging portions, the plugging length L1 of the first outflow side plugging portions is 10 to 50% of the overall length L0 of the honeycomb structure, and the plugging length L2 of the second outflow side plugging portions is less than 10% of the overall length L0 of the honeycomb structure.
    Type: Application
    Filed: February 3, 2021
    Publication date: September 30, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Koji FUKUYO, Michio SUZUKI, Yasutaka WATANABE, Ken ITADU
  • Publication number: 20210291102
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion. The partition wall defining outflow cells includes an exhaust-gas purifying catalyst at least at a part of a region of 0 to 80% of a thickness of the partition wall and includes a portion that does not include the exhaust-gas purifying catalyst in a region of exceeding 80% and being 100% or less of the thickness of the partition wall, and the partition wall defining the inflow cells is not loaded with the exhaust-gas purifying catalyst on the surface, or is loaded with the exhaust-gas purifying catalyst so that a percentage of a ratio of an area of a range loaded with the exhaust-gas purifying catalyst to a surface area of the partition wall defining the inflow cells is 10% or less.
    Type: Application
    Filed: January 20, 2021
    Publication date: September 23, 2021
    Applicant: NGK Insulators, Ltd.
    Inventor: Kazuya YUKI
  • Publication number: 20210291101
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion, wherein the partition wall defining inflow cells includes partition wall parts making up sides of polygon that is sectional shape of each cell, the partition wall parts each having a surface that is a face defining the inflow cell, the partition wall part is either a first partition wall part loaded with the exhaust-gas purifying catalyst on the surface so that a percentage of the area loaded therewith exceeds 10%, or a second partition wall part loaded with the exhaust-gas purifying catalyst so that a percentage of the area loaded therewith is 10% or less, and the partition wall is configured to include one or more the first partition wall parts and one or more the second partition wall parts as the partition wall parts.
    Type: Application
    Filed: January 25, 2021
    Publication date: September 23, 2021
    Applicant: NGK Insulators, Ltd.
    Inventor: Kazuya YUKI
  • Publication number: 20210291146
    Abstract: A honeycomb structure comprising a pillar-shaped honeycomb structure body having a porous partition wall disposed so as to surround a plurality of cells, wherein let that A denotes an absolute value of open frontal area (%) in a plane of the honeycomb structure body orthogonal to the extending direction of the cells and P denotes an absolute value of porosity (%) of the partition wall, the honeycomb structure has a value represented by the following expression (1) that is 0.05 to 0.12, let that D denotes an average pore diameter (m) of the partition wall and G denotes a geometric surface area (mm2/mm3) of the partition wall, the honeycomb structure has a value represented by the following expression (2) that is 8 to 50 (?m×mm2/mm3), and the honeycomb structure has a hydraulic diameter of the cells that is 1.1 mm or more, (1?A/100)×(1?P/100),??Expression (1) D×G.
    Type: Application
    Filed: February 10, 2021
    Publication date: September 23, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Shogo HIROSE, Hirotaka YAMAMOTO
  • Publication number: 20210292248
    Abstract: A honeycomb structure includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells, which serving as fluid through channels extending from a first end face to a second end face, wherein the plurality of cells includes: large opening cells having a large opening area on the first end face and the second end face; and small opening cells having an opening area smaller than that of the large opening cells on the first end face and the second end face, a ratio of an opening diameter of the large opening cells to an opening diameter of the small opening cells is larger than 1.11 and smaller than 1.28, and the opening diameter of the small opening cells is larger than 0.78 mm, and a cell density of the honeycomb structure body is larger than 93 pcs/cm2 and smaller than 104 pcs/cm2.
    Type: Application
    Filed: February 1, 2021
    Publication date: September 23, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Yudai KURIMOTO, Shogo HIROSE
  • Patent number: 11124422
    Abstract: A zeolite synthesis sol includes particles of an aluminum source with a mean particle diameter of 5 to 500 nm, and a solvent in which the particles are dispersed, the solvent being water that contains a phosphorus source, a structure-directing agent, and a carboxylic acid.
    Type: Grant
    Filed: February 19, 2020
    Date of Patent: September 21, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Miyahara, Kenichi Noda
  • Patent number: 11125131
    Abstract: A heat generation system including: a liquid storage tank; a heating element including: a reaction container having a storage space, and a porous body stored in the storage space, and loaded with an exothermic reaction solid that causes an exothermic reaction when being in contact with the liquid; a liquid injection mechanism member including: a liquid flow pipe that communicates between the liquid storage tank and the storage space of the reaction container, through which the liquid flows, and an injection unit that injects the liquid into the storage space; and discharge mechanism member including: a discharge pipe that communicates with the storage space of the reaction container, and a discharge unit that discharges a liquid product generated by the exothermic reaction caused by contact between the liquid and the exothermic reaction solid, and a vaporized material of the liquid, from the storage space through the discharge pipe.
    Type: Grant
    Filed: June 19, 2019
    Date of Patent: September 21, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukio Miyairi, Shinichi Miwa
  • Patent number: 11118493
    Abstract: An electric heating type support includes: a pillar shaped honeycomb structure being configured to a ceramic, including: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from one end face to other end face to form a flow path; an electrode layer disposed on a surface of the outer peripheral wall of the pillar shaped honeycomb structure; two or more underlayers having conductivity, the underlayers being provided on the electrode layer so as to be spaced apart from each other; and a metal electrode provided on the underlayers. A surface of each of the underlayers has a concave portion forming a space between each of the underlayers and the metal electrode.
    Type: Grant
    Filed: August 10, 2020
    Date of Patent: September 14, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Naoki Okamoto, Naoya Takase
  • Patent number: 11121296
    Abstract: A first transparent sealing member is used in a package accommodating at least one optical element, and is attached to a mounting substrate having a mounting surface for the optical element. In the first transparent sealing member, at least one corner part among a plurality of corner parts configured by a surface facing the mounting substrate and a surface along the mounting surface of the mounting substrate has a curved shape, and punctiform minute recessed parts are formed on the surface of the curved shape. The average presence frequency of the minute recessed parts is 100,000 to 3,000,000 inclusive per 1 mm2.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: September 14, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Yoshio Kikuchi, Hiroyuki Shibata
  • Patent number: 11110628
    Abstract: A method for producing a honeycomb structure including producing an unfired pillar shaped honeycomb body; placing the unfired pillar shaped honeycomb body on a receiving table such that the unfired pillar shaped honeycomb body stands thereon; conveying the unfired pillar shaped honeycomb body placed on the receiving table; drying the unfired pillar shaped honeycomb body after the conveying step, or drying the unfired pillar shaped honeycomb body during the conveying to obtain a honeycomb dried body; and firing the honeycomb dried body to obtain a honeycomb structure. The receiving table includes at least one protrusion. In the honeycomb formed body conveying step, the unfired pillar shaped honeycomb body is conveyed while supporting it by inserting the at least one protrusion of the receiving table into a bottom surface of the unfired pillar shaped honeycomb body placed on the receiving table.
    Type: Grant
    Filed: January 21, 2020
    Date of Patent: September 7, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Kensuke Okumura, Hirotada Nakamura
  • Patent number: 11114595
    Abstract: The present invention relates to an optical component and a transparent body used in the optical component. The optical component includes at least one optical element that radiates ultraviolet light, and a package that accommodates the optical element. The package includes a mounting substrate on which the optical element is mounted, and a transparent body that is bonded to the mounting substrate with an organic-based adhesive layer therebetween. The package has a structure in which the ultraviolet light is transmitted through the transparent body but not guided to the adhesive layer, and the ultraviolet light does not directly come into contact with the adhesive layer.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: September 7, 2021
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Iwai, Iwao Ohwada, Yoshio Kikuchi
  • Publication number: 20210268422
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed, surrounding a plurality of cells which serve as fluid through channels extending from a first end face to a second end face; and a plugging portion provided at an open end on the first end face side or the second end face side of each of the cells, wherein the partition wall is composed of a material containing cordierite as a main component thereof, an average pore diameter of the partition wall is 20 to 30 ?m, an average equivalent circle diameter of pores existing at a surface of the partition wall and having equivalent circle diameters exceeding 3.0 ?m is 18 to 30 ?m, and a number per unit area of pores existing at a surface of the partition wall and having equivalent circle diameters exceeding 3.0 ?m is 400 per mm2 or more.
    Type: Application
    Filed: January 14, 2021
    Publication date: September 2, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Koichi SENDO, Yu TORII, Shuji UEDA, Shungo NAGAI
  • Publication number: 20210270172
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion, wherein the partition wall is composed of a material containing cordierite as a main component thereof, porosity of the partition wall measured by a mercury press-in method is 60 to 68%, an average pore diameter of the partition wall measured by a mercury press-in method is 19 to 26 ?m, and in a pore diameter distribution indicating a cumulative pore volume of the partition wall measured by a mercury press-in method, with a pore diameter (?m) on an abscissa axis and a log differential pore volume (cm3/g) on an ordinate axis, a first peak including a maximum value of the log differential pore volume has a pore diameter value of 18 ?m or less, the pore diameter value corresponding to a ? value width of the maximum value.
    Type: Application
    Filed: January 18, 2021
    Publication date: September 2, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Fumihiko YOSHIOKA, Yuji SASAKI, Kimiko KISHINE, Sachiko ISHIDA, Kyohei KATO
  • Publication number: 20210268688
    Abstract: A manufacturing method of a honeycomb filter includes a kneaded material preparation process, a forming process, and a firing process, wherein the cordierite forming raw material contains porous silica as an inorganic pore former, in a cumulative particle size distribution of the cordierite forming raw material, particle diameters (?m) of 10% by volume, 50% by volume, and 90% by volume of the total volume from a small diameter side, are denoted by D(a) 10, D(a) 50 and D(a) 90, respectively, and a particle diameter (?m) of 50% by volume of the total volume from the small diameter side is denoted by D(b) 50 in a cumulative particle size distribution of the organic pore former, and the cordierite forming raw material and the organic pore former satisfy given expressions.
    Type: Application
    Filed: January 13, 2021
    Publication date: September 2, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Koichi SENDO, Yu TORII, Shuji UEDA, Shungo NAGAI
  • Publication number: 20210268423
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion, wherein the partition wall is composed of a material containing cordierite as a main component thereof, porosity of the partition wall measured by a mercury press-in method is 60 to 68%, an average pore diameter of the partition wall measured by a mercury press-in method is 8 to 12 and in a pore diameter distribution which indicates a cumulative pore volume of the partition wall measured by a mercury press-in method, with a pore diameter (?m) on an abscissa axis and a log differential pore volume (cm3/g) on an ordinate axis, a first peak that includes a maximum value of the log differential pore volume has a pore diameter value of 10 ?m or less, the pore diameter value corresponding to a ? value width of the maximum value.
    Type: Application
    Filed: January 18, 2021
    Publication date: September 2, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Fumihiko YOSHIOKA, Yuji SASAKI, Kimiko KISHINE, Sachiko ISHIDA, Kyohei KATO
  • Publication number: 20210270162
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells which serve as fluid through channels extending from a first end face to a second end face; and a plugging portion provided at an open end on the first end face side or the second end face side of each of the cells, wherein the partition wall is composed of a material containing cordierite as a main component thereof, and a number per unit area of pores which exist at a surface of the partition wall and which have equivalent circle diameters exceeding 3.0 ?m is 600 per mm2 or more.
    Type: Application
    Filed: January 13, 2021
    Publication date: September 2, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Koichi SENDO, Yu TORII, Shuji UEDA, Shungo NAGAI
  • Publication number: 20210270161
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion provided at an open end on a first end face side or a second end face side of each of the cells, wherein the partition wall is composed of a material containing cordierite as a main component thereof, a number per unit area of pores which exist at a surface of the partition wall and which have equivalent circle diameters exceeding 3.0 ?m is 1400 per mm2 or more, and, in a pore diameter distribution which indicates a cumulative pore volume of the partition wall, with a log pore diameter on a horizonal axis and a log differential pore volume (cm3/g) on a vertical axis, a half-value width of a first peak that includes a maximum value of the log differential pore volume is 0.30 or less.
    Type: Application
    Filed: January 13, 2021
    Publication date: September 2, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Koichi SENDO, Yu TORII, Shuji UEDA, Shungo NAGAI
  • Publication number: 20210270163
    Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion, wherein the partition wall is composed of a material containing cordierite as a main component thereof, porosity of the partition wall measured by a mercury press-in method is 55 to 65%, an average pore diameter of the partition wall measured by a mercury press-in method is 5 to 10 ?m, and in a pore diameter distribution indicating a cumulative pore volume of the partition wall measured by a mercury press-in method, with a pore diameter (?m) on an abscissa axis and a log differential pore volume (cm3/g) on an ordinate axis, a first peak including a maximum value of the log differential pore volume has a pore diameter value of 8 ?m or less, the pore diameter value corresponding to a ? value width of the maximum value.
    Type: Application
    Filed: January 18, 2021
    Publication date: September 2, 2021
    Applicant: NGK Insulators, Ltd.
    Inventors: Fumihiko YOSHIOKA, Nozomu HIRAI, Kyohei KATO