Patents Assigned to Photronics, Inc.
  • Patent number: 12164225
    Abstract: Methods and systems for building a photomask from obtained pattern information relating to a photomask that exhibits defects on wafer. Spatial domain analysis is conducted on the pattern information so that corrective photomask structures can be generated and applied to a photomask layout. A photomask is built using the corrective photomask structures. The photomask is verified for effectiveness.
    Type: Grant
    Filed: April 30, 2021
    Date of Patent: December 10, 2024
    Assignee: Photronics, Inc.
    Inventors: Mohamed Ramadan, Michael Green, Young Ham, Christopher J. Progler
  • Patent number: 9005849
    Abstract: A photomask used for manufacturing a semiconductor device includes a substrate; and one or more layers disposed over the substrate, the one or more layers defining a full field area and a reduced field area with a primary pattern being formed in the reduced field area, wherein the full field area is defined by a width of at least 90 mm and a length of at least 100 mm, and the reduced field area is defined by a width within the range of approximately 20-80 mm and a length within the range of approximately 20-80 mm, a center point of the primary patterned area being spaced a predetermined distance from a center point of the photomask so that the primary patterned area avoids photomask defects.
    Type: Grant
    Filed: June 22, 2010
    Date of Patent: April 14, 2015
    Assignee: Photronics, Inc.
    Inventors: Bryan S. Kasprowicz, Christopher J. Progler
  • Patent number: 9005848
    Abstract: A photomask used for manufacturing a semiconductor device includes a substrate; and one or more layers disposed over the substrate, the one or more layers defining a full field area and a reduced field area with a primary pattern being formed in the reduced field area, wherein the full field area is defined by a width of at least 90 mm and a length of at least 100 mm, and the reduced field area is defined by a width within the range of approximately 20-80 mm and a length within the range of approximately 20-80 mm.
    Type: Grant
    Filed: June 17, 2009
    Date of Patent: April 14, 2015
    Assignee: Photronics, Inc.
    Inventors: Bryan S. Kasprowicz, Christopher J. Progler
  • Patent number: 8102031
    Abstract: An integrated circuit including a substrate; a circuit pattern formed over the substrate; and one or more fences formed around edges of the circuit pattern, each of the one or more fences having a determined electrical resistance which is used to detect the addition of malicious circuitry. Each fence has a determined electrical resistance which is used to monitor the validity of the fence.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: January 24, 2012
    Assignee: Photronics, Inc.
    Inventors: Brian Dillon, Christopher J. Progler
  • Patent number: 7943273
    Abstract: A photomask for integrated circuit production for development of integrated circuit components, where the integrated circuit production uses a radiation source that generates a source image, includes a substrate with one or more layers disposed thereon; a source separator element that separates the source image into one or more duplicate source images; one or more polarizing elements each corresponding to one of the one or more duplicate source images; and one or more sensors each corresponding to one of the one or more polarizing elements, the one or more sensors sensing one or more radiation characteristics of the radiation source.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: May 17, 2011
    Assignee: Photronics, Inc.
    Inventor: Christopher J. Progler
  • Patent number: 7910269
    Abstract: A photomask for integrated circuit production comprising a substrate, one or more layers and a detector for monitoring a process parameter of the integrated circuit production in combination with one or more of the following: communication circuitry for communicating with external equipment for the integrated circuit production, a computational processor for analyzing the monitored process parameter, and a data storage component. In addition, a method of integrated circuit production comprising the steps of providing a photomask in the integrated circuit production process and monitoring a process parameter of the integrated circuit production using the photomask, in combination with one or more following steps: analyzing the monitored process parameter using the photomask; communicating the monitored process parameter from the photomask to external equipment involved in the integrated circuit production; and storing the monitored process parameter in the photomask.
    Type: Grant
    Filed: March 19, 2010
    Date of Patent: March 22, 2011
    Assignee: Photronics, Inc.
    Inventor: Christopher Progler
  • Patent number: 7851110
    Abstract: A secure photomask including a substrate having one or more pattern layers formed thereon and a blocking aperture disposed below the one or more pattern layers that prevents at least one of unauthorized use and copying of the photomask.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: December 14, 2010
    Assignee: Photronics, Inc.
    Inventor: Christopher J. Progler
  • Patent number: 7790340
    Abstract: A photomask for integrated circuit production comprising a substrate, one or more layers and a detector for monitoring a process parameter of the integrated circuit production in combination with one or more of the following: communication circuitry for communicating with external equipment for the integrated circuit production, a computational processor for analyzing the monitored process parameter, and a data storage component. In addition, a method of integrated circuit production comprising the steps of providing a photomask in the integrated circuit production process and monitoring a process parameter of the integrated circuit production using the photomask, in combination with one or more following steps: analyzing the monitored process parameter using the photomask; communicating the monitored process parameter from the photomask to external equipment involved in the integrated circuit production; and storing the monitored process parameter in the photomask.
    Type: Grant
    Filed: April 20, 2007
    Date of Patent: September 7, 2010
    Assignee: Photronics, Inc.
    Inventor: Christopher Progler
  • Patent number: 7669167
    Abstract: A system for generating photomask orders in a specified format includes at least one template or order for entry and storage of photomask order data, wherein the at least one template or order is created based upon requirements of a specified photomask order format. The system includes at least one set of rules corresponding to the at least one template or order, wherein the set of rules includes instructions which insure that a user enter complete information into the at least one template or order as required by the specified order format. A graphical user interface is associated with the at least one template or order, wherein the user can access the at least one template or order to enter photomask order data and create an order in a specified format. A data processing mechanism imports electronic information from external media into the at least one template or order.
    Type: Grant
    Filed: June 25, 2004
    Date of Patent: February 23, 2010
    Assignee: Photronics, Inc.
    Inventors: Charles E. Croke, Edward J. Suttile, Daniel J. Cahalane, Nick Ridgway
  • Patent number: 7640529
    Abstract: A system for generating photomask orders in a specified format includes at least one template or order for entry and storage of photomask order data, wherein the at least one template or order is created based upon requirements of a specified photomask order format. The system includes at least one set of rules corresponding to the at least one template or order, wherein the set of rules includes instructions which insure that a user enter complete information into the at least one template or order as required by the specified order format. The templates or order may be further comprised of components and/or subcomponents which can be stored separately. The data fields in the orders, templates, components, subcomponents, etc. may reference specification grades which can in turn be easily modified to update one or more orders, templates, components, subcomponents, etc. simultaneously.
    Type: Grant
    Filed: November 3, 2004
    Date of Patent: December 29, 2009
    Assignee: Photronics, Inc.
    Inventors: Charles E. Croke, Daniel J. Cahalane, Anthony Baxter, Nicholas P. Ridgway
  • Patent number: 7480539
    Abstract: The present invention relates generally to an automated manufacturing system and method for manufacturing photomasks wherein information provided by a customer at a remote location is interfaced, via a network, to a photomask manufacturer's computer system and automatically processes data for manufacturing a photomask and automatically formats and routes data to processing equipment. The present invention reduces the need for manual intervention, thereby avoiding costly delays and transcription errors associated therewith. The software of the present invention provides for automatic generation of data arrays, which can be used to process and monitor the status of a photomask during manufacture. Further, the software is capable of automatically modifying design data provided by a photomask user. Additionally, the software of the present invention includes an automatic messaging system which can notify users of the system, of status and errors in manufacture of photomasks.
    Type: Grant
    Filed: July 8, 2005
    Date of Patent: January 20, 2009
    Assignee: Photronics, Inc.
    Inventors: Edward J. Suttile, Charles Croke, James P. Morrison, Ryan T. Vo, Peter F. Jones, Mary R. Spano, Edward Arthur Mills
  • Patent number: 7473500
    Abstract: The present invention generally relates to improved binary half tone (“BHT”) photomasks and microscopic three-dimensional structures (e.g., MEMS, micro-optics, photonics, micro-structures and other three-dimensional, microscopic devices) made from such BHT photomasks. More particularly, the present invention provides a method for designing a BHT photomask layout, transferring the layout to a BHT photomask and fabricating three-dimensional microscopic structures using the BHT photomask designed by the method of the present invention. In this regard, the method of designing a BHT photomask layout comprises the steps of generating at least two pixels, dividing each of the pixels into sub-pixels having a variable length in a first axis and fixed length in a second axis, and arraying the pixels to form a pattern for transmitting light through the pixels so as to form a continuous tone, aerial light image.
    Type: Grant
    Filed: May 24, 2006
    Date of Patent: January 6, 2009
    Assignee: Photronics, Inc.
    Inventors: Christopher J. Progler, Peter Rhyins
  • Patent number: 7435533
    Abstract: A method of forming a semiconductor layer of a semiconductor device including interposing a reticle between an energy source and a semiconductor wafer, the reticle including at least two duplicate mask patterns each having a different bias, and passing energy through an opening in a shutter and through one of the at least two duplicate mask patterns using the energy source to form an image on the semiconductor wafer. The one of the at least two duplicate mask patterns is chosen based on a required bias. The at least two duplicate mask patterns are disposed in a side by side relationship to one another and extend parallel or transverse to the shutter opening.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: October 14, 2008
    Assignee: Photronics, Inc.
    Inventors: Barry K. Rockwell, Jeffrey W. Tracy, Edward Vokoun
  • Patent number: 7396617
    Abstract: A reticle includes at least two duplicate mask patterns each having a different bias. A reticle according to at least one embodiment of the invention includes a first mask pattern, a second mask pattern and a third mask pattern, each of the first mask pattern, second mask pattern and third mask pattern being duplicates of one another and having a different bias.
    Type: Grant
    Filed: June 14, 2004
    Date of Patent: July 8, 2008
    Assignee: Photronics, Inc.
    Inventors: Barry K. Rockwell, Jeffrey W. Tracy, Edward Vokoun
  • Patent number: 7356374
    Abstract: The present invention relates to a comprehensive front-end method and system for automatically generating and processing photomask orders. This method and system includes two separate, but related software components. The first software component of the present invention is used to generate a photomask order in a specified format. The second software component of the present invention processes at least a portion of the photomask order (which was generated using the first software component) into a substantially ready-to-write jobdeck file and/or a substantially ready-to-write inspection file, which in turn is transferred to a remote photomask manufacturer's system to manufacture a photomask. These software components can be installed as separate programs on a computer system or operate as a single software package performing multiple functions.
    Type: Grant
    Filed: May 27, 2005
    Date of Patent: April 8, 2008
    Assignee: Photronics, Inc.
    Inventors: Edward J. Suttile, Christopher J. Progler
  • Patent number: 7351503
    Abstract: A fused silica pellicle for use on photomasks having increased durability and improved transmission uniformity and birefringence properties. The pellicle is to be intimately secured to the patterned surface of a photomask.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: April 1, 2008
    Assignee: Photronics, Inc.
    Inventor: Ben Eynon
  • Patent number: 7344824
    Abstract: The present invention generally relates to optical lithography and more particularly relates to the fabrication of transparent or semitransparent phase shifting masks used in the manufacture of semiconductor devices. In particular, the present invention utilizes a light absorbing film in a conventional aaPSMs to balance the intensity of light through each opening of the photomask. The aaPSM of the present invention is used to make semiconductor devices or integrated circuits.
    Type: Grant
    Filed: December 28, 2004
    Date of Patent: March 18, 2008
    Assignee: Photronics, Inc.
    Inventor: Christopher J. Progler
  • Patent number: 7312004
    Abstract: The attenuation and phase shift properties of an embedded attenuated phase shift mask (EAPSM) may be independently selected. After or during plowing of regions of an embedded phase shift layer, exposed regions of a substrate are etched to a predetermined depth. Additional regions of the embedded phase sift layer are then exposed and trimmed to a predetermined thickness for providing the desired amount of attenuation, with the final etched depth of the substrate compensating for the change of relative phase shift caused by trimming of the phase shift layer. A matrix test device having a plurality of cells with different levels of attenuation and/or phase shift may then be fabricated on a single EAPSM blank.
    Type: Grant
    Filed: March 18, 2004
    Date of Patent: December 25, 2007
    Assignee: Photronics, Inc.
    Inventor: Guangming Xiao
  • Patent number: 7074530
    Abstract: The present invention generally relates to improved binary half tone (“BHT”) photomasks and microscopic three-dimensional structures (e.g., MEMS, micro-optics, photonics, micro-structures and other three-dimensional, microscopic devices) made from such BHT photomasks. More particularly, the present invention provides a method for designing a BHT photomask layout, transferring the layout to a BHT photomask and fabricating three-dimensional microscopic structures using the BHT photomask designed by the method of the present invention. In this regard, the method of designing a BHT photomask layout comprises the steps of generating at least two pixels, dividing each of the pixels into sub-pixels having a variable length in a first axis and fixed length in a second axis, and arraying the pixels to form a pattern for transmitting light through the pixels so as to form a continuous tone, aerial light image.
    Type: Grant
    Filed: October 28, 2004
    Date of Patent: July 11, 2006
    Assignee: Photronics, Inc.
    Inventors: Christopher J. Progler, Peter Rhyins
  • Patent number: 7049034
    Abstract: The present invention generally relates, to optical lithography and more particularly relates to the fabrication of transparent or semitransparent phase shifting masks used in the manufacture of semiconductor devices. In particular, the present invention utilizes an internal etch stop layer and either a deposited substantially transparent layer, deposited partially transparent layer or deposited opaque thereon in an otherwise conventional photomask. The photomask of the present invention is used to make semiconductor devices or integrated circuits.
    Type: Grant
    Filed: September 9, 2003
    Date of Patent: May 23, 2006
    Assignee: Photronics, Inc.
    Inventors: Patrick M. Martin, Matthew Lassiter, Darren Taylor, Michael Cangemi, Eric Poortinga