Patents Assigned to Power Systems, Inc.
  • Publication number: 20230141771
    Abstract: A battery module includes features to optimize cooling while providing electrical isolation and cell gas-venting channels. The battery module can include the integration of a heatsink in order to improve thermal performance. Thermally conductive pads can be provided to create an electrically isolated interface between a plurality of series-connected battery-cell lead plates, at different potentials, and the heatsink. Optimization, by stacking thin and thick thermally conductive pads, allows for creation of gas-venting channels along the positive cell terminal locations. In some arrangements, a plurality of fluid paths are disposed between the inlet and the outlet of the battery module to provide heat convective airflow through the battery module.
    Type: Application
    Filed: October 25, 2022
    Publication date: May 11, 2023
    Applicant: Generac Power Systems, Inc.
    Inventors: Joel Hooper, Peter Lex, Tod Tesch, Benjamin Francis Polito, Joshua Daniel Kaufman
  • Patent number: 11646571
    Abstract: A modular load management system comprises one or more compact modules designed to fit in the wiring troughs of a standard AC distribution panel of a building. The modules include one or more input terminals to receive electrical power from one or more circuit breakers in the panel and deliver power to load circuits of the building via one or more output terminals. The modules contain at least one disconnect switch for disconnecting circuits from breakers in response to a remote or locally-generated control signal. The modules may also include current sensors on some or all terminals, such that power and energy flow may be monitored on a per-circuit basis.
    Type: Grant
    Filed: October 21, 2020
    Date of Patent: May 9, 2023
    Assignee: Generac Power Systems, Inc.
    Inventors: Jonathan Hallam, Jonathan Li, Ching Kun Meng
  • Patent number: 11641163
    Abstract: A trans-inductor voltage regulator (TLVR) has regulator blocks and transformers. Secondary windings of the transformers are connected in series with a compensation inductor to form a trans-inductor loop, which is connected to the output voltage of the TLVR instead of to ground. Primary windings of the transformers serve as output inductors of the regulator blocks. The inductance of each output inductor and the output inductance of the TLVR are input to an averaging network of an averaging inductor direct current resistance (DCR) current sense circuit to generate an average sensed voltage. The average sensed voltage is converted to an average sensed current, which is used by a controller to generate control signals that drive the regulator blocks to generate the output voltage of the TLVR.
    Type: Grant
    Filed: August 11, 2021
    Date of Patent: May 2, 2023
    Assignee: Monolithic Power Systems, Inc.
    Inventor: Ricardo Capetillo
  • Publication number: 20230130832
    Abstract: A hot charging system for an electric vehicle may comprise a battery heating system, a battery cooling system, and a charging system. The hot charging system may be configured to heat a battery module while the battery module is charging and cool the battery module after the battery module is charged. The hot charging system may comprise a plumbing system and a control system. The plumbing system may be configured to place the battery heating system, the battery cooling system, and the battery module in fluid communication. The control system may be configured to charge the battery module via the charging system.
    Type: Application
    Filed: December 21, 2022
    Publication date: April 27, 2023
    Applicant: Electric Power Systems, Inc.
    Inventor: Randy Dunn
  • Publication number: 20230101285
    Abstract: This disclosure is directed to generator systems and methods for monitoring a direct current bus and automatically operating in response to a power level of the direct current bus dropping below a desired power level or to a threshold before dropping below the power level. The automatic operation of the generator system may raise or keep the actual power level of the system above the desired power level or threshold.
    Type: Application
    Filed: September 16, 2022
    Publication date: March 30, 2023
    Applicant: Generac Power Systems, Inc.
    Inventors: Tin Luu, Robert Ricciardelli, JR., Teresa Nash, Matthew Ellis
  • Patent number: 11616386
    Abstract: An automatic transfer switch includes a first conduction bar selectively coupled with a first power source and a load conduction bar; a second conduction bar selectively coupled with a second power source and the load conduction bar; a first blade assembly electrically coupled to the first conduction bar; and a second blade assembly electrically coupled to the second conduction bar. The first blade assembly is electrically coupled to a first source conduction bar in a closed position, and a first electromagnetic force induced by a first current flowing through the first blade assembly and the first conduction bar repulses the first blade assembly. The second blade assembly is electrically coupled to a second source conduction bar in a closed position, and a second electromagnetic force induced by a second current flowing through the second blade assembly and the second conduction bar repulses the second blade assembly.
    Type: Grant
    Filed: August 2, 2021
    Date of Patent: March 28, 2023
    Assignee: Generac Power Systems, Inc.
    Inventors: Nick Brusky, Joseph Gerovac
  • Patent number: 11616444
    Abstract: A multi-phase voltage converter has a plurality of integrated circuits (ICs), and a controller. Each IC has a control pin to receive a control signal, a monitoring pin and a temperature sensing circuit, the controller has a monitoring pin connected to the monitoring pin of each of the plurality of ICs to receive a monitoring signal. The temperature sensing circuit is connected to or disconnected from the monitoring pin of the corresponding one of the plurality of ICs in response to the control signal and the monitoring signal.
    Type: Grant
    Filed: August 10, 2021
    Date of Patent: March 28, 2023
    Assignee: Monolithic Power Systems, Inc.
    Inventors: James Nguyen, Chiahsin Chang
  • Publication number: 20230078127
    Abstract: A retention structure can be created using two or more different materials (e.g., one magnetic material, and one non-magnetic material) as a composite structure. The retention structure can include a cylindrical hoop comprising one or more one or magnetic regions tangentially alternating with one or more non-magnetic regions configured to surround and retain a plurality of magnets to a rotor, wherein the one or more magnetic regions are aligned with each one of the plurality of magnets and the one or more non-magnetic regions are aligned with one or more spaces between the plurality of magnets on the rotor. The magnetic material allows flux from the permanent magnets to flow through to the stators and the non-magnetic sections reduce leakage of magnetic flux to adjoining permanent magnets through use of non-magnetic materials. The retention structure can be fabricated using a hot isostatic press process.
    Type: Application
    Filed: September 15, 2022
    Publication date: March 16, 2023
    Applicant: DRS Naval Power Systems, Inc.
    Inventors: Edgar S. Thaxton, Calvin H. Corey, III
  • Publication number: 20230061145
    Abstract: An LLC resonant converter includes a transformer, a switching half-bridge circuit, a resonant circuit, and a full-bridge rectifier. Both the switching half-bridge circuit and the full-bridge rectifier are on the same side of the transformer. The switching half-bridge circuit has a pair of switches, with one of the switches being connected to the output voltage node of the converter.
    Type: Application
    Filed: August 24, 2021
    Publication date: March 2, 2023
    Applicant: Monolithic Power Systems, Inc.
    Inventors: Dianbo FU, Daocheng HUANG, Junjie FENG
  • Publication number: 20230049859
    Abstract: A trans-inductor voltage regulator (TLVR) has regulator blocks and transformers. Secondary windings of the transformers are connected in series with a compensation inductor to form a trans-inductor loop, which is connected to the output voltage of the TLVR instead of to ground. Primary windings of the transformers serve as output inductors of the regulator blocks. The inductance of each output inductor and the output inductance of the TLVR are input to an averaging network of an averaging inductor direct current resistance (DCR) current sense circuit to generate an average sensed voltage. The average sensed voltage is converted to an average sensed current, which is used by a controller to generate control signals that drive the regulator blocks to generate the output voltage of the TLVR.
    Type: Application
    Filed: August 11, 2021
    Publication date: February 16, 2023
    Applicant: Monolithic Power Systems, Inc.
    Inventor: Ricardo CAPETILLO
  • Patent number: 11566392
    Abstract: A fish passage system having flexible textile materials forming a conduit to transport fish across river barriers encountered during migration. The system can include modular support structures that can be independently secured to riverbeds to form conduit supports, dams, hydropower structures, and the like.
    Type: Grant
    Filed: May 26, 2020
    Date of Patent: January 31, 2023
    Assignee: Littoral Power Systems, Inc.
    Inventors: Katherine T. Leighton, David J. Duquette, Jr., Chad W. Cox, Mark Graeser
  • Publication number: 20230013123
    Abstract: Electrochemical cell battery system and associated methods of operation are provided based on the incorporation of a thermal suppression construct including a supply of cooling fluid dispensed in intimate contact with the cells disposed within an enveloping sealed enclosure. The electrochemical cells are connected electrically by bus bars to form a battery of cells. The bus bars support cooling by convection methods. The cells are allowed to float mechanically as they are charged and discharged while maintaining intimate thermal contact with the enveloping sealed enclosure through conduction and the bus bars through conduction. The system provides a method of cooling the cells by conduction and convection and that accommodates mechanical changes to both the cells and the enveloping sealed enclosure.
    Type: Application
    Filed: September 29, 2022
    Publication date: January 19, 2023
    Applicant: Electric Power Systems, Inc.
    Inventors: Randy Dunn, Alan Horn, Nathan Millecam
  • Patent number: 11557957
    Abstract: In an embodiment, a power module may include: a plurality of first stages, each having an H-bridge to receive an incoming AC voltage at a first frequency and rectify the incoming AC voltage to a DC voltage; a plurality of DC buses, each to receive the DC voltage from one of the plurality of first stages; a plurality of second stages, each coupled to one of the plurality of DC buses to receive the DC voltage and output a second AC voltage at a second frequency; and a hardware configuration system having fixed components and optional components to provide different configurations for the power module.
    Type: Grant
    Filed: August 4, 2021
    Date of Patent: January 17, 2023
    Assignee: Resilient Power Systems, Inc.
    Inventors: Mehdi Abolhassani, Lyle T. Keister, Josh Keister
  • Patent number: 11545903
    Abstract: A power converter includes a controller for driving a power switch in one phase of a plurality of phases of the power converter. The controller may have a first terminal for receiving an input switch driving signal which is used to drive a power switch in another phase of the power converter, and a second terminal for providing an output switch driving signal to drive the power switch in the one phase. The controller draws power from the input switch driving signal received at the first terminal, and is configured to provide the output switch driving signal based on the input switch driving signal.
    Type: Grant
    Filed: December 3, 2021
    Date of Patent: January 3, 2023
    Assignee: Monolithic Power Systems, Inc.
    Inventor: Yan-Cun Li
  • Publication number: 20220406485
    Abstract: Provided herein is a method for fabricating a heat source for a radioisotope thermoelectric generator (RTG). The method may include reducing a particle size in a strontium compound by powdering and sieving the strontium compound and/or dissolving the strontium compound into an aqueous solution; mixing the strontium compound with graphite to obtain a strontium-graphite mixture; performing a press to the strontium-graphite mixture; and encapsulating the pressed strontium-graphite mixture into an x-ray shielding to obtain the heat source.
    Type: Application
    Filed: June 16, 2022
    Publication date: December 22, 2022
    Applicant: Zeno Power Systems, Inc.
    Inventors: Jacob MATTHEWS, Christofer Erin WHITING, Chadwick Douglas BARKLAY
  • Patent number: 11527792
    Abstract: A battery module includes features to optimize cooling while providing electrical isolation and cell gas-venting channels. The battery module can include the integration of a heatsink in order to improve thermal performance. Thermally conductive pads can be provided to create an electrically isolated interface between a plurality of series-connected battery-cell lead plates, at different potentials, and the heatsink. Optimization, by stacking thin and thick thermally conductive pads, allows for creation of gas-venting channels along the positive cell terminal locations. In some arrangements, a plurality of fluid paths are disposed between the inlet and the outlet of the battery module to provide heat convective airflow through the battery module.
    Type: Grant
    Filed: March 13, 2020
    Date of Patent: December 13, 2022
    Assignee: Generac Power Systems, Inc.
    Inventors: Joel Hooper, Peter Lex, Tod Tesch
  • Patent number: 11527626
    Abstract: A field-plate trench FET having a drain region, an epitaxial layer, a source region, a gate conductive layer formed in a trench, a field-plate dielectric layer formed on vertical sidewalls of the trench, a well region formed below the trench, a source contact and a gate contact. When the well region is in direct physical contact with the gate conductive layer, the field-plate trench FET can be used as a normally-on device working depletion mode, and when the well region is electrically isolated from the gate conductive layer by the field-plate layer, the field-plate trench FET can be used as a normally-off device working in an accumulation-depletion mode.
    Type: Grant
    Filed: October 30, 2020
    Date of Patent: December 13, 2022
    Assignee: Monolithic Power Systems, Inc.
    Inventors: Ignacio Cortes Mayol, Philippe Godignon, Victor Soler, Jose Rebollo
  • Patent number: 11519325
    Abstract: A method of operating a forced induction gaseous-fueled engine includes mixing gaseous-fuel and engine intake air to form a mixture at a fuel mixer. The method includes delivering the mixture to an intake manifold by at least partially bypassing a charge air cooler.
    Type: Grant
    Filed: December 1, 2020
    Date of Patent: December 6, 2022
    Assignee: Generac Power Systems, Inc.
    Inventors: Steven W. Craig, Andrew P. Sibrel, Aaron J. Baska, Douglas R. Clement
  • Patent number: 11521965
    Abstract: Junction field effect transistors (JFETs) and related manufacturing methods are disclosed herein. A disclosed four terminal JFET includes an integrated high voltage capacitor (HVC). The JFET includes a first terminal coupled to a drain region, a second terminal coupled to the source region, a third terminal coupled to the base region, and an integrated HVC terminal coupled to an integrated HVC electrode which forms an HVC with the drain region. The JFET also includes a channel formed by a channel region. A bias on the base region fully depletes the channel of majority carriers. The channel has an unbiased concentration of majority carriers. The integrated HVC electrode is positioned relative to the channel region such that applying the bias to the integrated HVC terminal depletes the channel by at most ten percent of the unbiased concentration of majority carriers.
    Type: Grant
    Filed: April 23, 2021
    Date of Patent: December 6, 2022
    Assignee: Monolithic Power Systems, Inc.
    Inventor: Vipindas Pala
  • Patent number: D981665
    Type: Grant
    Filed: August 4, 2020
    Date of Patent: March 21, 2023
    Assignee: Generac Power Systems, Inc.
    Inventors: Peter J. Nushart, Matthew P. Fritsch, Keith E. Muellenbach