Abstract: Disclosed is a method of making a treatment composition. A lithium cation and carbon dioxide are combined in an aqueous medium to form the treatment composition comprising lithium carbonate in situ. Also disclosed is a system and method for maintaining a treatment bath formed from a treatment composition comprising lithium carbonate. Carbon dioxide and/or a lithium salt are supplied to the bath in an amount sufficient to maintain the pH of the treatment bath at 9.5 to 12.5, lithium in an amount of 5 ppm to 5,500 ppm (calculated as lithium cation) and carbonate in an amount of 15 ppm to 25,000 ppm (calculated as carbonate) based on total weight of the treatment bath. Substrates treated with the composition, system and method also are disclosed.

Abstract: Disclosed is a conversion composition containing a trivalent chromium cation in an amount of 0.001 g/L to 20 g/L. Also disclosed is a system for treating a metal substrate that includes the conversion composition and a sealing composition comprising a lithium cation. Also disclosed is a method for treating a metal substrate that includes contacting at least a portion of a surface of the substrate with the conversion composition and then contacting at least a portion of the surface of the substrate with the sealing composition. Also disclosed is a substrate obtainable by treatment with the system and/or obtainable by the method of treating.

Abstract: Actinic radiation-curable compositions containing polythiols and urethane/urea-containing polyalkenyl prepolymers that can be used for aerospace coatings and sealants. The coatings can be applied to surfaces and rapidly cured.

Abstract: Low density aerospace compositions and sealants are disclosed. The low density compositions and sealants are characterized by a high volume percent loading of low density microcapsules.

Abstract: Thiol-terminated polythioether compositions and sealants exhibit an extended working time and rapidly cure at room temperature at the end of the working time are disclosed. The compositions comprise a combination of pyridine catalysts.

Abstract: Disclosed are methods for making a cured sealant. The methods include depositing an uncured sealant composition on a substrate and exposing the uncured sealant composition to actinic radiation to provide a cured sealant. The uncured sealant composition includes a thiol-terminated polythioether, a polyene comprising a polyvinyl ether and/or a polyallyl compound, and a hydroxy-functional vinyl ether. Related sealant compositions are also disclosed.

Abstract: Compositions that are resistant to hydraulic fluid and aviation fuel contain sulfur-containing prepolymers and solvent-resistant organic fillers. The compositions are useful in aerospace sealant applications.

Abstract: Primer coating compositions include a thiol-terminated urethane-containing polyether prepolymer, a polyepoxide, calcium carbonate, and magnesium oxide. The coating compositions are useful as corrosion resistant primers in aerospace applications.

Abstract: The present invention is directed to a curable film-forming composition comprising: (a) a curing agent comprising reactive isocyanate functional groups; (b) a film-forming compound comprising functional groups reactive with the reactive isocyanate functional groups in (a); (c) a photo-latent catalyst; (d) a beta-diketone having a flash point higher than 60° C. (140° F.); and (e) a beta-diketone having a flash point lower than or equal to 60° C. (140° F.). The invention is further directed to methods of controlling the rate of cure and increasing the wet-edge time of a curable film-forming composition comprising an isocyanate functional curing agent, by adding to the curable film-forming composition a catalyst component comprising: (i) a photo-latent catalyst; (ii) a beta-diketone having a flash point higher than 60° C. (140° F.); and (iii) a beta-diketone having a flash point lower than or equal to 60° C. (140° F.).

Abstract: Compositions comprising thiol-terminated polythioether prepolymers, polyepoxides and non-chromate corrosion inhibitors suitable for use in aerospace sealant applications are disclosed. Sealants prepared using the compositions adhere to a variety of aerospace substrates following exposure to aerospace fluids.

Abstract: Disclosed are methods for making a cured sealant. The methods include depositing an uncured sealant composition on a substrate and exposing the uncured sealant composition to actinic radiation to provide a cured sealant. The uncured sealant composition includes a thiol-terminated polythioether, a polyene comprising a polyvinyl ether and/or a polyallyl compound, and a hydroxy-functional vinyl ether. Related sealant compositions are also disclosed.

Abstract: Compositions comprising Michael acceptor-terminated sulfur-containing prepolymers, thiol-terminated sulfur-containing prepolymers, and e phosphine catalysts useful in aerospace sealant applications are disclosed. The compositions exhibit extended pot life, cure rapidly following activation, and provide cured sealants having improved properties useful in aerospace sealant applications.

Abstract: Compositions comprising sulfur-containing prepolymers such as polythioether prepolymers, polyepoxides, and a blocked 1,8-diazabicyclo[5.4.0]undec-7-ene bicarbonate catalyst useful as aerospace sealants are disclosed. The compositions exhibit extended working time and the curing rate can be tailored for specific applications.

Abstract: Sealant systems that are pre-applied to a part to be sealed include a layer of an uncured moisture-curable sealant and a frangible barrier coating applied over the uncured moisture-curable sealant. During assembly, the barrier coating breaks to expose the moisture-curable sealant to moisture to initiate the curing reaction. The moisture-curable sealant systems are suitable for aerospace applications and include sulfur-containing prepolymers. Various curing chemistries can be used.

Abstract: Hydroxyl-containing bis(alkenyl) ethers can be incorporated into the backbone of polythioether prepolymers and can be used as curing agents in thiol-terminated polythioether prepolymer compositions. Cured sealants prepared using compositions containing hydroxyl-containing bis(alkenyl) ether-containing polythioether prepolymers and/or hydroxyl-containing bis(alkenyl) ether curing agents exhibit improved physical properties such as rapid curing and compatibility with fillers suitable for use in aerospace sealant applications.

Abstract: Adducts and prepolymers comprising pendent alkyl groups are disclosed. Polythiol adducts prepared by reacting a polythiol with a ketone and urethane-extended polythiol adducts. The polythiol adducts can be terminated with isocyanate groups. Compositions comprising the isocyanate-terminated polythiol adducts, isocyanate-terminated sulfur-containing prepolymers, and diisocyanates can be combined with polyamine or polyepoxide curing agents to provide curable compositions. Cured compositions are suitable for aerospace coating and sealant applications. The compositions can also include a low specific gravity filler and, when cured, meet the requirements of aerospace sealant applications.

Abstract: Urethane/urea-containing bis(alkenyl) ethers can be incorporated into the backbone of polythioether prepolymers and can be used as curing agents in thiol-terminated polythioether prepolymer compositions. Cured sealants prepared using compositions containing urethane/urea-containing bis(alkenyl) ether-containing polythioether prepolymers and/or urethane/urea-containing bis(alkenyl) ether curing agents exhibit improved physical properties suitable for use in aerospace sealant applications.

Abstract: Reactive antioxidants, antioxidant-containing prepolymers, compositions containing reactive antioxidants and antioxidant-containing prepolymers, methods of synthesizing reactive antioxidants and reactive antioxidant-containing prepolymers and the use of reactive antioxidants and antioxidant-containing prepolymers in aerospace sealant applications are disclosed. Reactive antioxidants and antioxidant-containing prepolymers can be added to a curable composition and react with a curing agent to become incorporated into the cured polymer network. Antioxidant-containing prepolymers have antioxidants incorporated into the backbone of the prepolymer. Cured sealant compositions comprising reactive antioxidants and antioxidant-containing prepolymers exhibit enhanced thermal resistance.

Abstract: Sulfur-containing polyurea compositions comprising a polyisocyanate and a polyamine are disclosed. The polyisocyanate comprises the reaction product of reactants comprising a diisocyanate having isocyanate groups with different reactivities toward thiol groups, and a thiol-terminated sulfur-containing polymer such as a thiol-terminated polythioether polymer and/or a thiol-terminated polyformal polymer. The polyamine can be an aromatic polyamine and/or an aromatic amine-terminated polythioether adduct. The sulfur-containing polyurea compositions are useful as aerospace sealants.

Abstract: Thiol-terminated polythioether compositions and sealants prepared using the thiol-terminated polythioether compositions that exhibit extended working time and that rapidly cures at room temperature at the end of the working time are disclosed.