Abstract: A modular rolling train, particularly a hot rolling train, preferably in conjunction with an upstream casting facility, and a method for operating a modular rolling train are described. The rolling train is standardized and modularized by dividing the rolling train into discrete units n and by modularization of the discrete units. The rolling train can be flexibly adapted to new requirements by exchanging a module.

Abstract: A roll stand for rolling a metallic product and having two work-rolls supported in the roll stand by respective work-roll chocks. An axial displacement arrangement is provided with which the work-rolls can be displaced in direction of their longitudinal axes, and at least one work-roll locking arrangement is provided with which the work-roll chocks can be locked and unlocked in the roll stand. A rotation prevention arrangement is provided with which the axial displacement arrangement can be prevented from rotation about longitudinal axes of the work-roll. A bending arrangement is provided which includes a bending block and with which a bending torque can be applied to the work-rolls. In order to achieve a simpler design of the assembly and improved lubrication possibilities for the component to be lubricated, the rotation prevention arrangement and the axial displacement arrangement are fixedly connected with the bending block.

Abstract: A crosshead (1) for use as an upper and/or lower beam (50, 60) in a press (100), in particular an open-die forging press or a closed-die forging press, comprises an upper chord (2) and a lower chord (5) connected to the upper chord (2) via a first and a second lateral upright (3, 4). The first lateral upright (3) is arranged in the region of a first distal end (6) and the second lateral upright (4) is arranged in the region of a second distal end (7) of the crosshead (1). The crosshead (1) has a truss support structure (8) between the two lateral uprights (3, 4) by which the upper chord (2) and the lower chord (5) are additionally connected to one another.

Abstract: A stretch-rolling device and a stretch-rolling method for pressure-forming workpieces by rolls. The stretch-rolling device includes a pair of work-rolls with two rolls, which can each be rotated about their roll axes and form a roll gap between them. The rolls implement a plurality of stages in an axial direction, which are set up for stepwise deformation of the workpieces as the workpieces pass through the stages successively. A manipulator with a plurality of gripping devices, which are arranged on a working side of the pair of work-rolls, are set up to grip the workpieces at an assigned stage to guide the workpieces through the roll gap in a feed/retraction direction. A support is arranged to temporarily support the workpieces in cooperation with the manipulator to transfer the workpieces to another gripping device, which is preferably an adjacent gripping device of the next higher stage.

Abstract: A system and method for monitoring, operating and maintaining an industrial plant in the metal-producing industry, including: a mobile terminal device with at least one sensor for recording measured values within the industrial plant, at least one position sensor for detecting the position of the mobile terminal device in the industrial plant, a central data processing device for processing the measured values recorded by the mobile terminal device by the at least one sensor, taking into account the position of the mobile terminal device recorded by the at least one position sensor in the industrial plant, and at least one communication network for exchanging data between the mobile terminal device, the at least one position sensor and/or the central data processing device.

Abstract: A flatness-measuring device for a hot-rolled strip within a hot-rolling mill includes an entry-side deflection roller and an exit-side deflection roller. A central deflection roller is arranged between the entry-side deflection roller and the exit-side deflection roller. The central deflection roller is used as a flatness-measuring roller. To prevent the hot-rolled strip from departing laterally during a flatness measurement, the flatness-measuring device has a sensing apparatus for sensing an actual position of the hot-rolled strip. An adjusting apparatus is connected to the sensing apparatus and to at least one of the deflection rollers. The flatness-measuring device is designed to vary an angle between a longitudinal central axis of the deflection roller respectively connected to the adjusting apparatus and a longitudinal axis of the flatness-measuring device based on a deviation of the actual position of the hot-rolled strip from a predefined target position.

Abstract: A device and a method are described by which the process control, in particular temperature control, of a metal product passed through along a single running-through line is flexibly influenced by means of at least two adjacent segments. By exchanging segments, the process control can be adapted quickly and flexibly to a wide variety of metal products.

Abstract: A method for controlling a cooling device which is set up to control temperature of a rolling stock such as a metal strip, which runs through a cooling device along a conveying direction of a rolling train. The cooling device is arranged upstream of the rolling train. The method includes determining total enthalpy of a system formed by the rolling stock; determining a measure for the formation of scale, which includes a scale factor that depends on chemical composition and surface temperature of the rolling stock, and a heat transfer coefficient of the scale; calculating a temperature distribution and/or average temperature in the rolling stock based on a temperature calculation model, in which the determined total enthalpy and the measure for the formation of scale are included; and setting a cooling capacity of the cooling device taking into account the calculated temperature distribution and/or average temperature in the rolling stock.

Abstract: A smelting unit for steel production with a tap weight of between 60 t and 350 t and a method for operating the same are disclosed. By a top lance that moves during operation of the smelting unit and the coordinated injection of process gases by sidewall injectors and the top lance, the undulations in the surface of the molten bath are reduced. As a result, fewer drops detach from the surface of the molten bath and soiling of the upper receptacle and the exhaust manifold is significantly reduced.

Abstract: A method for operating a system of the iron and steel industry for producing a metal product with participation of a severing or forming device. The actual value of an indicator be calculated over a length section of the metal product for the metal product to be produced. The indicator represents the resistance of the metal product to severing or forming processes. The calculated actual value pIst for the indicator p is then compared to a predefined threshold value. The severing or forming also only actually takes place when the actual value of the indicator of the metal product is less than the threshold value. If a comparison should show that the actual value of the indicator is greater than the threshold value, before the severing or forming of the metal product, a local processing of the metal product is performed in the corresponding length section.

Abstract: The invention relates to a method and to a spraying apparatus (10) for the thermal surface treatment of a metal product (1). The metal product (1) is conveyed in a transport direction (T) through a treatment section (12) of a spraying apparatus (10) equipped with cooling nozzles (16) while cooling fluid is discharged through the cooling nozzles (16) of the spraying apparatus (10) onto the surfaces of the metal product (1), wherein the metal product (1) has—viewed in the transport direction (T) of the metal product (1)—a front section (4) and a trailing rear section (5). The cooling of the surfaces of the metal product (1) within the spraying apparatus (10) occurs in such a manner that the rear section (5) of the metal product (1) is cooled more significantly than its front section (4).

Abstract: A roll stand (1) includes a roll (3), in particular a backup roll, mounted via oil film bearings (2). Each oil film bearing (2) has a sealing system for sealing the oil film bearing (2) to prevent oil leakage and a coolant ingress. The oil film bearing (2) is integrated into an oil-circulating lubrication system (4), which is fluidically connected to the oil film bearing (2) via oil feed lines (5) and an oil discharge line (6). A first sensor (11) is arranged in the oil feed line (5) and a second sensor (12) is arranged in the oil discharge line (6). The two sensors (11, 12) are designed to determine the coolant content in the relevant oil volume flow.

Abstract: The invention relates to a method and a vacuum-coating system (10) for coating a band-type material (11), in particular made of metal. For this, the band-type material (11) is moved, via a conveying section (12), in a transport direction (T) and is vacuum-coated within a coating chamber (14), in which a vacuum is applied. As seen in the transport direction (T) of the band-type material (11), at least one flatness optimization device (39) is arranged upstream of the coating chamber (14), through which flatness optimization device the band-type material (11) can be guided. In this way, a desired flatness is generated for the band-type material (11).

Abstract: A method for the post-combustion of exhaust gases comprising carbon monoxide from metallurgical processes includes conditioning the exhaust gas prior to post-combustion by metering a combustion gas and/or one additional gas in feedback-controlled fashion. The feedback control depends on the composition of the exhaust gas dependent on the exhaust gas volume flow. A device for post-combustion of exhaust gas during vacuum treatment of liquid steel comprises a flare stack at an exhaust outlet, means for feeding combustion gas to the flare stack, means for feeding an inert gas into the exhaust gas channel of the vacuum pump, means for ascertaining the exhaust gas volume flow and/or for measuring the exhaust gas velocity within the exhaust gas channel, means for analyzing the exhaust gas composition, means for metering the combustion gas and the inert gas, and means for feedback control of the metering of the combustion gas and/or the inert gas dependent on the exhaust gas composition.

Abstract: A method for operating a rolling line with rolling mill stands arranged one behind the other in the rolling direction, for the rolling of rolling material from a previous final rolling dimension to a changed new final rolling dimension is disclosed. According to the method, the rolling is carried out in two temporal phases I and II. In the first temporal phase, the rolling is carried out with a first load redistribution with known wedge-on-wedge rolling. In the first load redistribution the last rolling mill stand maintains its previously set gap unchanged. To shorten a transition time and wedge length during a transition, the rolling mill stands drive pass changes in accordance with a second load redistribution. The second load redistribution, differently than in the first temporal phase I, dynamically drives the last rolling mill stand to the new final rolling dimension.

Abstract: A device and a method for producing a continuous strip-shaped composite material. For this purpose, a base material, which is produced using at least one casting machine as a continuous strand, in particular made of steel, and providing at least one cladding material, which is unwound in the form of at least one metal strip by a coil unwinding unit are provided. Subsequently, a slab which has formed by solidification from the strand produced by the casting machine and the metal strip unwound by the coil unwinding unit, in the hot state are brought together, wherein the materials, which are moved in the direction toward one another, formed from the slab and the unwound metal strip are hot rolled, so that a single continuous strip-shaped composite material is thus produced by roll cladding. The base material is continuously cast in the vertical direction in the casting direction.

Abstract: A furnace for heating metal strips, and to a device and a method for producing metal strips by continuous casting and rolling. The device includes a casting machine, a furnace through which a metal strip can be transported in a conveying direction, a first external cutting apparatus and a second external cutting apparatus, the first external cutting apparatus being upstream of the furnace and the second external cutting apparatus being downstream of the furnace, in the conveying direction of the metal strip, and at least one rolling mill. A first internal cutting apparatus and a second internal cutting apparatus are provided inside the furnace. A segment of the metal strip between said internal cutting apparatuses can be separated by actuating the latter.

Abstract: In order to provide an adjustment of the roll gap under load with high positioning accuracy and regulation accuracy, a cross-rolling unit for adjusting rolls operating under load with, disposed on a force-absorbing roll stand, a mechanical setting unit for a first cross-roll setting and a hydraulic setting unit for a second cross-roll setting, wherein the mechanical setting unit includes two mutually displaceable mechanical subassemblies having a common axis of symmetry and the hydraulic setting unit includes at least two mutually displaceable hydraulic subassemblies having respectively one central axis, has the mechanical setting unit and the hydraulic setting unit disposed in the force-absorbing roll stand as a common subassembly. The axis of symmetry of at least one of the mutually displaceable mechanical subassemblies and the central axes of each of the mutually displaceable hydraulic subassemblies are the same.

Abstract: A sealing system (10) for use with a dummy bar head (1) of a continuous casting plant includes a plate-shaped, head element (12), to the edge region (13) of which a peripheral seal (14) is attached. It further includes an adapter element (18) made from metal which can be fastened with its bottom side (19) to a top end surface (2) of the dummy bar head (1). The head element (12) can be fastened to a top side (20) of the adapter element (18) and can be connected to the dummy bar head (1) as a result.

Abstract: A method and a computer program for discovering possible errors in a production process for manufacturing metal products. The method involves removing at least one process parameter value from the cluster or adding at least one process parameter to the cluster. Second Z-score values, which are compared with the first Z-score values, are then determined for the thus-altered cluster. The changes in the Z-score values provide suggestions for troubleshooting and process optimization which are direct and can be implemented immediately.