Patents Assigned to SolAero Technologies Corp.
  • Patent number: 11961931
    Abstract: A method of manufacturing a solar cell that includes providing a semiconductor growth substrate; depositing on said growth substrate a sequence of layers of semiconductor material forming a solar cell; applying a metal contact layer over said sequence of layers; affixing the adhesive polyimide surface of a permanent supporting substrate directly over said metal contact layer and permanently bonding it thereto by a thermocompressive technique; and removing the semiconductor growth substrate.
    Type: Grant
    Filed: August 17, 2022
    Date of Patent: April 16, 2024
    Assignee: SolAero Technologies Corp
    Inventors: Arthur B. Cornfeld, Jeff Steinfeldt
  • Patent number: 11916159
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; and a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of its emitter layer and base layer.
    Type: Grant
    Filed: November 14, 2022
    Date of Patent: February 27, 2024
    Assignee: SolAero Technologies Corp.
    Inventors: John Hart, Daniel Derkacs, Zachary Bittner, Andrew Espenlaub
  • Patent number: 11817523
    Abstract: A method of fabricating a multijunction solar cell panel by providing a plurality of multijunction solar cells; dispensing out uncured silicone coating on the solar cells using an automated process with visual recognition, and curing the silicone coating on the solar cell to complete the Cell-Interconnect-Cover Glass (CIC) assembly.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: November 14, 2023
    Assignee: SolAero Technologies Corp.
    Inventors: Marvin B. Clevenger, Benjamin Richards, Cory Tourino, Lei Yang, Daniel Aiken, Daniel Derkacs, Philip Blumenfeld
  • Patent number: 11799049
    Abstract: A multijunction solar cell including a metamorphic layer, and particularly the design and specification of the composition, lattice constant, and band gaps of various layers above the metamorphic layer in order to achieve reduction in “bowing” of the semiconductor wafer caused by the lattice mismatch of layers associated with the metamorphic layer.
    Type: Grant
    Filed: April 27, 2021
    Date of Patent: October 24, 2023
    Assignee: SolAero Technologies Corp.
    Inventors: Zachary Bittner, John Hart, Samantha Whipple, Nathaniel Miller, Daniel Derkacs
  • Patent number: 11784272
    Abstract: A multijunction solar cell including a substrate and a top (or light-facing) solar subcell having an emitter layer, a base layer, and a window layer adjacent to the emitter layer, the window layer composed of a material that is optically transparent, has a band gap of greater than 2.6 eV, and includes an appropriately arranged multilayer antireflection coating on the top surface thereof.
    Type: Grant
    Filed: April 28, 2022
    Date of Patent: October 10, 2023
    Assignee: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, Andrew Colin Espenlaub
  • Patent number: 11784274
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of the active layer of the one solar subcell.
    Type: Grant
    Filed: January 13, 2022
    Date of Patent: October 10, 2023
    Assignee: SolAero Technologies Corp
    Inventors: John Hart, Daniel Derkacs, Zachary Bittner, Andrew Espenlaub
  • Patent number: 11715807
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of the active layer.
    Type: Grant
    Filed: September 6, 2022
    Date of Patent: August 1, 2023
    Assignee: SolAero Technologies Corp.
    Inventors: John Hart, Daniel Derkacs, Zachary Bittner, Andrew Espenlaub
  • Publication number: 20230238464
    Abstract: A back contact solar cell assembly and methods for its manufacture and assembly onto a panel for use in space vehicles are described. The solar cell assembly includes a compound semiconductor multijunction solar cell having a contact at the top surface of the solar cell, a conductive semiconductor element extending from the contact on the top surface to the back surface of the assembly where it forms a first back contact of a first polarity type, and a second back contact of a second polarity at the back surface of the assembly electrically coupled to the back surface of the solar cell.
    Type: Application
    Filed: March 21, 2023
    Publication date: July 27, 2023
    Applicant: Solaero Technologies Corp.
    Inventors: Lei Yang, Daniel McGlynn
  • Patent number: 11677037
    Abstract: A method of forming a multijunction solar cell that includes an InGaAs buffer layer and an InGaAlAs grading interlayer disposed below, and adjacent to, the InGaAs buffer layer. The grading interlayer achieves a transition in lattice constant from one solar subcell to another adjacent solar subcell.
    Type: Grant
    Filed: February 5, 2021
    Date of Patent: June 13, 2023
    Assignee: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Mark A. Stan
  • Publication number: 20230178679
    Abstract: A method of fabricating a four junction solar cell by identifying the composition and band gaps of the upper first, second and third subcells that maximizes the efficiency of the solar cell at a predetermined time after initial deployment by simulation; fabricating one or more four-junction test solar cells in accordance with the identified composition and band gaps of the upper first, second and third subcells; performing one or more optical or electrical tests on the fabricated one or more four-junction test solar cells; based on results of the tests, determining one or more properties of at least one of the upper first, second or third subcells to be modified in subsequent fabrication of four-junction solar cells, including the band gap, doping level and profile, and thickness of each of the subcell layers; and fabricating a further four-junction solar cell in accordance with the modified properties of at least one of the upper first, second or third subcells to optimize the efficiency of the solar cell at
    Type: Application
    Filed: December 7, 2021
    Publication date: June 8, 2023
    Applicant: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, Daniel McGlynn
  • Patent number: 11670728
    Abstract: A multijunction solar cell including interconnected first and second discrete semiconductor regions disposed adjacent and parallel to each other including first top solar subcell, second (and possibly third) lattice matched middle solar subcells; a graded interlayer adjacent to the last middle solar subcell; and a bottom solar subcell adjacent to said graded interlayer being lattice mismatched with respect to the last middle solar subcell; wherein an opening is provided from the bottom side of the semiconductor substrate to one or more of the solar subcells so as to allow a discrete electrical connector to be made extending in free space and to electrically connect contact pads on one or more of the solar subcells.
    Type: Grant
    Filed: April 6, 2021
    Date of Patent: June 6, 2023
    Assignee: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Patent number: 11658256
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar cells has a graded band gap throughout its thickness.
    Type: Grant
    Filed: December 7, 2020
    Date of Patent: May 23, 2023
    Assignee: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, John Hart, Zachary Bittner
  • Patent number: 11652182
    Abstract: A five junction solar cell and its method of manufacture including an upper first solar subcell composed of a semiconductor material having a first band gap; a second solar subcell adjacent to said first solar subcell and composed of a semiconductor material having a second band gap smaller than the first band gap and being lattice matched with the upper first solar subcell; a third solar subcell adjacent to said second solar subcell and composed of a semiconductor material having a third band gap smaller than the second band gap and being lattice matched with the second solar subcell; a fourth solar subcell adjacent to said second solar subcell and composed of a semiconductor material having a fourth band gap smaller than the third band gap and being lattice matched with respect to the third solar subcell; a graded interlayer adjacent to the fourth solar subcell and having a fifth band gap greater than the fourth band gap; and a bottom solar subcell adjacent to the graded interlayer and being lattice mismatc
    Type: Grant
    Filed: March 30, 2021
    Date of Patent: May 16, 2023
    Assignee: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Patent number: 11646383
    Abstract: A back contact solar cell assembly and methods for its manufacture and assembly onto a panel for use in space vehicles are described. The solar cell assembly includes a compound semiconductor multijunction solar cell having a contact at the top surface of the solar cell, a conductive semiconductor element extending from the contact on the top surface to the back surface of the assembly where it forms a first hack contact of a first polarity type, and a second back contact of a second polarity at the back surface of the assembly electrically coupled to the back surface of the solar cell.
    Type: Grant
    Filed: February 8, 2022
    Date of Patent: May 9, 2023
    Assignee: SolAero Technologies Corp.
    Inventors: Lei Yang, Daniel McGlynn
  • Patent number: 11594652
    Abstract: A method of fabricating a solar cell assembly comprising a plurality of solar cells mounted on a flexible support, the support comprising a conductive layer on the top surface thereof divided into two electrically isolated portions—a first conductive portion and a second conductive portion. Each solar cell comprises a front surface, a rear surface, and a first contact on the rear surface and a second contact on the front surface. Each one of the plurality of solar cells is placed on the first conductive portion with the first contact electrically connected to the first conductive portion so that the solar cells are connected through the first conductive portion. A second contact of each solar cell is then connected to the second conductive portion by an interconnect. The two conductive portions serve as bus bars representing contacts of two different polarities of the solar cell assembly.
    Type: Grant
    Filed: January 4, 2021
    Date of Patent: February 28, 2023
    Assignee: SolAero Technologies Corp.
    Inventors: Daniel Aiken, Daniel Derkacs
  • Patent number: 11569404
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein the upper first solar subcell covers less than the entire upper surface of the second solar subcell, leaving an exposed portion of the second solar subcell that lies in the path of the incoming light beam.
    Type: Grant
    Filed: July 13, 2020
    Date of Patent: January 31, 2023
    Assignee: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, Daniel McGlynn
  • Publication number: 20220352405
    Abstract: A multijunction solar cell including a substrate and a top (or light-facing) solar subcell having an emitter layer, a base layer, and a window layer adjacent to the emitter layer, the window layer composed of a material that is optically transparent, has a band gap of greater than 2.6 eV, and includes an appropriately arranged multilayer antireflection coating on the top surface thereof.
    Type: Application
    Filed: April 28, 2022
    Publication date: November 3, 2022
    Applicant: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, Andrew Colin Espenlaub
  • Patent number: 11485473
    Abstract: An airfoil body for an aircraft extending from an inner end to an outer end, and between a leading edge and a trailing edge. The airfoil body comprises an internal structure and an airfoil skin covering the internal structure. The skin has a pressure side and a suction side, and the suction side includes a light transmitting portion. The internal structure includes an array of transduce elements attached to a planar sheet with the airfoil body. The present disclosure further relates to wings and aerial vehicles.
    Type: Grant
    Filed: October 31, 2020
    Date of Patent: November 1, 2022
    Assignee: SolAero Technologies Corp.
    Inventor: Matthew Kruse
  • Patent number: 11482636
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of the active layer.
    Type: Grant
    Filed: September 3, 2021
    Date of Patent: October 25, 2022
    Assignee: SolAero Technologies Corp.
    Inventors: John Hart, Daniel Derkacs, Zachary Bittner, Andrew Espenlaub
  • Patent number: D1006768
    Type: Grant
    Filed: January 7, 2021
    Date of Patent: December 5, 2023
    Assignee: SolAero Technologies Corp.
    Inventors: Daniel Aiken, Daniel Derkacs, Claiborne McPheeters