Patents Assigned to SolAero Technologies Corp.
  • Publication number: 20210226078
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein a layer of light scattering elements is provided below and adjacent to the bottom solar subcell for redirecting the incoming light to be totally internally reflected within the solar cell.
    Type: Application
    Filed: January 22, 2020
    Publication date: July 22, 2021
    Applicant: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Publication number: 20210217915
    Abstract: A five junction solar cell and its method of manufacture including an upper first solar subcell composed of a semiconductor material having a first band gap; a second solar subcell adjacent to said first solar subcell and composed of a semiconductor material having a second band gap smaller than the first band gap and being lattice matched with the upper first solar subcell; a third solar subcell adjacent to said second solar subcell and composed of a semiconductor material having a third band gap smaller than the second band gap and being lattice matched with the second solar subcell; a fourth solar subcell adjacent to said second solar subcell and composed of a semiconductor material having a fourth band gap smaller than the third band gap and being lattice matched with respect to the third solar subcell; a graded interlayer adjacent to the fourth solar subcell and having a fifth band gap greater than the fourth band gap; and a bottom solar subcell adjacent to the graded interlayer and being lattice mismatc
    Type: Application
    Filed: March 30, 2021
    Publication date: July 15, 2021
    Applicant: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Patent number: 11063168
    Abstract: An inverted metamorphic multijunction solar cell comprising: an upper first solar subcell having a first band gap; a middle second solar subcell disposed adjacent to the upper first solar subcell and having a second band gap smaller than said first band gap; a graded interlayer disposed adjacent to the middle second solar subcell and having a band gap that remains constant throughout its thickness; a lower third solar subcell disposed adjacent to said graded interlayer and having a fourth band gap that is smaller than said second band gap such that said third solar subcell is lattice mismatched with respect to said second solar subcell; a back surface field (BSF) layer disposed directly adjacent to the base layer of said lower third solar subcell; at least one distributed Bragg reflector (DBR) layer disposed directly adjacent to the back surface field (BSF) layer.
    Type: Grant
    Filed: October 29, 2019
    Date of Patent: July 13, 2021
    Assignee: SolAero Technologies Corp.
    Inventors: Mark A. Stan, Arthur Cornfeld
  • Publication number: 20210202786
    Abstract: A method of fabricating a solar cell array module comprising providing a support, providing a face sheet having a top side and an opposite bottom side, mounting the bottom side of the face sheet on the support, providing a pattern of discrete predefined adhesive regions in an automated manner on the top side of the face sheet using machine vision and mounting an array of solar cell assemblies on the adhesive regions in an automated manner on the top side of the face sheet.
    Type: Application
    Filed: March 11, 2021
    Publication date: July 1, 2021
    Applicant: SolAero Technologies Corp.
    Inventors: Marvin B. Clevenger, Benjamin C. Richards, Cory Tourino
  • Publication number: 20210202777
    Abstract: A space vehicle comprising: a housing having a first side and an opposite side, and an axis; a first elongated, rectangular sheet including an array of transducer devices including multijunction solar cells mounted on, and extending from a surface of the first side of the housing, and a second elongated, rectangular sheet including an array of transducer devices including multijunction solar cells mounted on and extending from a surface of the second side of the housing that extend radially from the housing and orthogonal to the axis of the housing in a direction opposite to that of the first flexible elongated rectangular sheet, wherein the selection of the composition of the subcells and their band gap of the multijunction solar cells maximizes the efficiency of the solar cell at the end-of-life EOL in the application of one of (i) a low earth orbit (LEO) satellite that typically experiences radiation equivalent to 5×1014 electron fluence per square centimeter (“e/cm2”) over a five year EOL, or (ii) a geosy
    Type: Application
    Filed: February 19, 2021
    Publication date: July 1, 2021
    Applicant: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Publication number: 20210193858
    Abstract: A method of forming a multijunction solar cell that includes an InGaAs buffer layer and an InGaAlAs grading interlayer disposed below, and adjacent to, the InGaAs buffer layer. The grading interlayer achieves a transition in lattice constant from one solar subcell to another adjacent solar subcell.
    Type: Application
    Filed: February 5, 2021
    Publication date: June 24, 2021
    Applicant: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Mark A. Stan
  • Patent number: 11011660
    Abstract: A method of manufacturing an inverted metamorphic multijunction solar cell by providing a growth semiconductor substrate with a top surface having a doping in the range of 1×1018 to 1×1020 charge carriers/cm3; depositing a window layer for a top (light facing) subcell subsequently to be formed directly on the top surface of the growth substrate; depositing a sequence of layers of semiconductor material forming a solar cell directly on the window layer; providing a surrogate substrate on the top surface of the sequence of layers of semiconductor material, and removing a portion of the semiconductor substrate so that only the high doped surface portion of the substrate, having a thickness in the range of 0.5 ?m to 10 ?m, remains.
    Type: Grant
    Filed: July 17, 2018
    Date of Patent: May 18, 2021
    Assignee: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, Christopher Kerestes, Steven Whipple
  • Publication number: 20210143296
    Abstract: A method of fabricating a multijunction solar cell panel by providing a plurality of multijunction solar cells; dispensing out uncured silicone coating on the solar cells using an automated process with visual recognition, and curing the silicone coating on the solar cell to complete the Cell-Interconnect-Cover Glass (CIC) assembly.
    Type: Application
    Filed: December 14, 2020
    Publication date: May 13, 2021
    Applicant: SolAero Technologies Corp.
    Inventors: Marvin B. Clevenger, Benjamin Richards, Cory Tourino, Lei Yang, Daniel Aiken, Daniel Derkacs, Philip Blumenfeld
  • Publication number: 20210135033
    Abstract: A method of fabricating a solar cell assembly comprising a plurality of solar cells mounted on a flexible support, the support comprising a conductive layer on the top surface thereof divided into two electrically isolated portions—a first conductive portion and a second conductive portion. Each solar cell comprises a front surface, a rear surface, and a first contact on the rear surface and a second contact on the front surface. Each one of the plurality of solar cells is placed on the first conductive portion with the first contact electrically connected to the first conductive portion so that the solar cells are connected through the first conductive portion. A second contact of each solar cell is then connected to the second conductive portion by an interconnect. The two conductive portions serve as bus bars representing contacts of two different polarities of the solar cell assembly.
    Type: Application
    Filed: January 4, 2021
    Publication date: May 6, 2021
    Applicant: SolAero Technologies Corp.
    Inventors: Daniel Aiken, Daniel Derkacs
  • Publication number: 20210126139
    Abstract: A multijunction solar cell assembly and its method of manufacture including interconnected first and second discreate semiconductor body subassemblies disposed adjacent and parallel to each other, in the sense of the incoming illumination, each semiconductor body subassembly including first top subcell, and possibly third middle subcells and a bottom solar subcell; wherein the interconnected subassemblies form at least a Three junction solar cell by a series connection being formed between the bottom solar subcell in the first semiconductor body with its at least least two junctions and the bottom solar subcell in the second semiconductor body representing the additional junction.
    Type: Application
    Filed: December 11, 2020
    Publication date: April 29, 2021
    Applicant: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Patent number: 10991833
    Abstract: A vehicle such as an aircraft on which a solar cell assembly is mounted on a surface of the space vehicle. The solar cell assembly may be prepared on an assembly fixture. The solar cell assembly may then be removed from the assembly fixture and positioned on a top surface of the streamlined body of the vehicle. In examples, the solar cell assembly comprises a first film, an array of solar cells on top of the first film, and a second silicone film deposited over the solar cells.
    Type: Grant
    Filed: June 3, 2019
    Date of Patent: April 27, 2021
    Assignee: SolAero Technologies Corp.
    Inventors: Matthew Kruse, Fadel Hernandez
  • Patent number: 10978602
    Abstract: A solar cell module comprising a plurality of solar cells and a polyimide support, the support comprising a conductive layer on the top surface thereof divided into two electrically isolated portions—a first conductive portion and a second conductive portion. Each solar cell comprises a front surface, a rear surface, and a first contact on the rear surface and a second contact on the front surface. A the plurality of solar cells are placed on the first conductive portion with the first contact electronically connected to the first conductive portion. A second contact of each solar cell can be connected through the first conductive portion. A second contact of each solar cell can be connected to the second conductive portion. The two conductive portions serve as bus bars of two different polarities of the solar cell module.
    Type: Grant
    Filed: August 20, 2020
    Date of Patent: April 13, 2021
    Assignee: SolAero Technologies Corp.
    Inventors: Daniel Aiken, Daniel Derkacs
  • Publication number: 20210101670
    Abstract: An airfoil body for an aircraft extending from an inner end to an outer end, and between a leading edge and a trailing edge. The airfoil body comprises an internal structure and an airfoil skin covering the internal structure. The skin has a pressure side and a suction side, and the suction side includes a light transmitting portion. The internal structure includes an array of transduce elements attached to a planar sheet with the airfoil body. The present disclosure further relates to wings and aerial vehicles.
    Type: Application
    Filed: October 31, 2020
    Publication date: April 8, 2021
    Applicant: SolAero Technologies Corp.
    Inventor: Matthew Kruse
  • Publication number: 20210091247
    Abstract: A space-qualified solar cell assembly comprising a plurality of space-qualified solar cells mounted on a support, the support comprising a plurality of conductive vias extending from the top surface to the rear surface of the support. Each one of the pluralities of space-qualified solar cells is placed on the top surface with the first contact of a first polarity of the space-qualified solar cell electrically connected to the first conductive via. A second contact of a second polarity of each space-qualified solar cell can be connected to a second conductive via so that the first and second conductive portions form terminals of opposite conductivity type. The space-qualified solar cells on the module can be interconnected to form a string or an electrical series and/or parallel connection by suitably interconnecting the terminal pads of the vias on the back side of the module.
    Type: Application
    Filed: September 2, 2020
    Publication date: March 25, 2021
    Applicant: SolAero Technologies Corp.
    Inventors: Daniel Aiken, Lei Yang, Daniel Derkacs, Greg Flynn, Benjamin Richards, Marvin B Clevenger
  • Patent number: 10933973
    Abstract: The disclosure relates to an airfoil body for an aircraft extending from an inner end to an outer end, and between a leading edge and a trailing edge. The airfoil body comprises an internal structure and a skin covering the internal structure. The skin has a pressure side and a suction side, and the suction side includes a light transmitting portion. The internal structure includes an array of solar cells configured to receive solar light through the light transmitting portion. The present disclosure further relates to wings and aerial vehicles.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: March 2, 2021
    Assignee: SolAero Technologies Corp.
    Inventor: Matthew Kruse
  • Patent number: 10910506
    Abstract: A multijunction solar cell including a substrate and at least one solar subcell having an emitter layer, a base layer, and a window layer adjacent to the emitter layer composed of a semiconductor window material, wherein the window material has a graded composition such that the material at the interface between the top surface of the emitter layer of the at least one solar subcell and the bottom surface of the window layer has a compression as measured by a delta in the Bragg angle from the substrate in a range of 0 to 500 arcseconds in compression, and material at the top surface of the window layer has a tension as measured by a delta in the Bragg angle from the substrate in a range of 50 to 700 arcseconds in tension, wherein the delta in the Bragg angle is obtained from a rocking curve from a triple axis coupled scan of ? and 2? (omega-2theta) using 1.5406 ? radiation.
    Type: Grant
    Filed: March 10, 2017
    Date of Patent: February 2, 2021
    Assignee: SolAero Technologies Corp.
    Inventors: Nathaniel Miller, Pravin Patel, Bed Pantha, Benjamin Cho, Mark Stan
  • Patent number: 10903390
    Abstract: The present disclosure provides methods of fabricating a multijunction solar cell panel in which one or more of the steps are performed using an automated process. In some embodiments, the automated process uses machine vision.
    Type: Grant
    Filed: March 12, 2019
    Date of Patent: January 26, 2021
    Assignee: SolAero Technologies Corp.
    Inventors: Marvin B. Clevenger, Benjamin Richards, Cory Tourino, Lei Yang, Daniel Aiken, Daniel Derkacs, Philip Blumenfeld
  • Patent number: 10896982
    Abstract: A multijunction solar cell assembly and its method of manufacture including interconnected first and second discrete semiconductor body subassemblies disposed adjacent and parallel to each other, each semiconductor body subassembly including first top subcell, second (and possibly third) lattice matched middle subcells; a graded interlayer adjacent to the last middle solar subcell; and a bottom solar subcell adjacent to said graded interlayer being lattice mismatched with respect to the last middle solar subcell; wherein the interconnected subassemblies form at least a four junction solar cell by a series connection being formed between the bottom solar subcell in the first semiconductor body and the bottom solar subcell in the second semiconductor body.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: January 19, 2021
    Assignee: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Publication number: 20210005768
    Abstract: A multijunction solar cell assembly and its method of manufacture including first and second discrete and different semiconductor solar cells which are electrically interconnected to form a four or five junction solar cell assembly.
    Type: Application
    Filed: September 24, 2020
    Publication date: January 7, 2021
    Applicant: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, Jeff Steinfeldt
  • Publication number: 20200381575
    Abstract: A solar cell assembly comprising a plurality of solar cells and a flexible support, the support comprising a conductive layer on the top surface thereof divided into two electrically isolated portions—a first conductive portion and a second conductive portion. Each solar cell comprises a front surface, a rear surface, and a first contact on the rear surface and a second contact on the front surface. Each one of the plurality of solar cells is placed on the first conductive portion with the first contact electrically connected to the first conductive portion so that the solar cells are connected through the first conductive portion. A second contact of each solar cell can be connected to the second conductive portion. The two conductive portions serve as bus bars of two different polarities of the solar cell assembly.
    Type: Application
    Filed: August 20, 2020
    Publication date: December 3, 2020
    Applicant: SolAero Technologies Corp.
    Inventors: Daniel Aiken, Daniel Derkacs