Patents Assigned to SolAero Technologies Corp.
  • Publication number: 20220336689
    Abstract: A multijunction solar cell includes an upper solar subcell, a bottom solar subcell adjacent to the upper solar subcell, a layer of light scattering elements below and directly adjacent to the bottom solar subcell, and a metallic layer disposed below and adjacent to the layer of light scattering elements.
    Type: Application
    Filed: July 1, 2022
    Publication date: October 20, 2022
    Applicant: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Publication number: 20220328711
    Abstract: A solar cell module comprising a plurality of solar cells mounted on a flexible support, the support comprising a conductive layer on the top surface thereof divided into two electrically isolated portions—a first conductive portion and a second conductive portion. Each solar cell comprises a front surface, a rear surface, and a first contact on the rear surface and a second contact on the front surface. Each one of the plurality of solar cells is placed on the first conductive portion with the first contact electrically connected to the first conductive portion so that the solar cells are connected through the first conductive portion. A second contact of each solar cell is then connected to the second conductive portion by a respective interconnect.
    Type: Application
    Filed: May 12, 2022
    Publication date: October 13, 2022
    Applicant: SOLAERO TECHNOLOGIES CORP.
    Inventors: Daniel Aiken, Daniel Derkacs
  • Publication number: 20220320358
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein the ratio of the thickness of the emitter layer to the thickness of the base layer in at least one of the solar subcells is between 5:1 and 1:1.
    Type: Application
    Filed: April 1, 2021
    Publication date: October 6, 2022
    Applicant: SolAero Technologies Corp.
    Inventor: Daniel Derkacs
  • Patent number: 11424381
    Abstract: The present disclosure provides a method of manufacturing a solar cell that includes providing a semiconductor growth substrate; depositing on said growth substrate a sequence of layers of semiconductor material forming a solar cell; applying a metal contact layer over said sequence of layers; affixing the adhesive polyimide surface of a permanent supporting substrate directly over said metal contact layer and permanently bonding it thereto by a thermocompressive technique; and removing the semiconductor growth substrate.
    Type: Grant
    Filed: June 10, 2020
    Date of Patent: August 23, 2022
    Assignee: SolAero Technologies Corp.
    Inventors: Arthur Cornfeld, Jeff Steinfeldt
  • Publication number: 20220254948
    Abstract: A solar cell comprising an epitaxial sequence of layers of semiconductor material thrilling at least a first and second solar subcells; a semiconductor contact layer disposed on the bottom surface of the second solar subcell; a reflective metal layer disposed below the semiconductor contact layer such that the reflectivity of the reflective metal layer is greater than 80% in the wavelength range 850 to 2000 nm, for reflecting light back into the second solar subcell.
    Type: Application
    Filed: April 11, 2022
    Publication date: August 11, 2022
    Applicant: SolAero Technologies Corp.
    Inventors: Clayton Cozzan, John Hart, Michael W. Riley, Christopher Kerestes
  • Publication number: 20220246779
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of the active layer.
    Type: Application
    Filed: September 3, 2021
    Publication date: August 4, 2022
    Applicant: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, John Hart, Zachary Bittner, Andrew Colin Espenlaub
  • Publication number: 20220238741
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; and a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of its emitter layer and base layer.
    Type: Application
    Filed: January 27, 2022
    Publication date: July 28, 2022
    Applicant: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, John Hart, Zachary Bittner, Andrew Colin Espenlaub
  • Publication number: 20220238740
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of the active layer of the one solar subcell.
    Type: Application
    Filed: January 13, 2022
    Publication date: July 28, 2022
    Applicant: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, John Hart, Zachary Bittner, Andrew Colin Espenlaub
  • Publication number: 20220238747
    Abstract: A method of manufacturing a solar cell comprising: providing a growth substrate depositing on the growth substrate an epitaxial sequence of layers of semiconductor material forming at least a first and second solar subcells depositing a semiconductor contact layer on top of the second solar subcell depositing a reflective metal layer over said semiconductor contact layer such that the reflectivity of the reflective metal layer is greater than 80% in the wavelength range 850 to 2000 nm depositing a contact metal layer composed on said reflective metal layer mounting and bonding a supporting substrate on top of the contact metal layer and removing the growth substrate.
    Type: Application
    Filed: January 28, 2021
    Publication date: July 28, 2022
    Applicant: SolAero Technologies Corp.
    Inventors: Clayton Cozzan, John Hart, Michael W. Riley, Christopher Kerestes
  • Publication number: 20220231184
    Abstract: A method for producing a mosaic solar cell assembly, comprising the steps of singulating a III-V compound circular semiconductor solar cell wafer having a wafer surface area into four discrete solar cell mosaic elements each substantially shaped as a quadrant of a circle; selecting a first and second solar cell mosaic element each having one curved edge in the shape of an arc of the circumference of the circular wafer from which the element was singulated, and three straight edges; and rearranging and positioning the first and second mosaic elements into a substantially rectangular mosaic assembly.
    Type: Application
    Filed: November 18, 2020
    Publication date: July 21, 2022
    Applicant: SolAero Technologies Corp.
    Inventors: Daniel Aiken, Daniel Derkacs, Claiborne McPheeters
  • Patent number: 11387377
    Abstract: A multijunction solar cell assembly and its method of manufacture including first and second discrete and different semiconductor solar cells which are electrically interconnected to form a four or five junction solar cell assembly.
    Type: Grant
    Filed: September 24, 2020
    Date of Patent: July 12, 2022
    Assignee: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, Jeff Steinfeldt
  • Patent number: 11380813
    Abstract: A multijunction solar cell including a metamorphic layer, and particularly the design and specification of the composition, lattice constant, and band gaps of various layers above the metamorphic layer in order to achieve reduction in “bowing” of the semiconductor wafer caused by the lattice mismatch of layers associated with the metamorphic layer.
    Type: Grant
    Filed: January 7, 2020
    Date of Patent: July 5, 2022
    Assignee: SolAero Technologies Corp.
    Inventors: Zachary Bittner, John Hart, Samantha Whipple, Nathaniel Miller, Daniel Derkacs
  • Publication number: 20220199850
    Abstract: A method of fabricating a solar cell array module or panel comprising providing a support, providing a face sheet having a top side and an opposite bottom side, mounting the bottom side of the face sheet on the support, dispensing an adhesive on a plurality of discrete predefined regions on the top side of the face sheet where a string of solar cell assemblies is to be mounted using an automated process, positioning and mounting an interconnected string of solar cell assemblies on the adhesive regions on the top side of the face sheet using machine vision, and applying heat or pressure to bond the interconnected string of solar cell assemblies to the adhesive regions on the top side of the face sheet.
    Type: Application
    Filed: March 14, 2022
    Publication date: June 23, 2022
    Applicant: SolAero Technologies Corp.
    Inventor: Marvin B Clevenger
  • Publication number: 20220190181
    Abstract: A multijunction solar cell including a growth substrate; a graded interlayer disposed over the growth substrate, a plurality of subcells disposed over the graded interlayer including a second solar subcell disposed over and lattice mismatched with respect to the growth substrate, and at least a third solar subcell disposed over the second subcell; the grading interlayer including a plurality of N step-graded sublayers (where N is an integer and the value of N is 1<N<10), wherein each successive sublayer has an incrementally greater lattice constant than the sublayer below it and grown in such a manner that each sublayer is fully relaxed, a distributed Bragg reflector (DBR) layer over the grading interlayer and an upper solar subcell disposed over the third solar subcell, a band gap in the range of 1.95 to 2.20 eV, and composed of a semiconductor compound including at least indium, aluminum and phosphorus.
    Type: Application
    Filed: February 28, 2022
    Publication date: June 16, 2022
    Applicant: SolAero Technologies Corp.
    Inventors: DANIEL DERKACS, Zachary Bitter, John Hart
  • Patent number: 11362230
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of the active layer.
    Type: Grant
    Filed: January 28, 2021
    Date of Patent: June 14, 2022
    Assignee: SOLAERO TECHNOLOGIES CORP.
    Inventors: Daniel Derkacs, John Hart, Zachary Bittner, Andrew Colin Espenlaub
  • Publication number: 20220165894
    Abstract: A back contact solar cell assembly and methods for its manufacture and assembly onto a panel for use in space vehicles are described. The solar cell assembly includes a compound semiconductor multijunction solar cell having a contact at the top surface of the solar cell, a conductive semiconductor element extending from the contact on the top surface to the back surface of the assembly where it forms a first hack contact of a first polarity type, and a second back contact of a second polarity at the back surface of the assembly electrically coupled to the back surface of the solar cell.
    Type: Application
    Filed: February 8, 2022
    Publication date: May 26, 2022
    Applicant: SolAero Technologies Corp.
    Inventors: Lei Yang, Daniel McGlynn
  • Publication number: 20220149211
    Abstract: A multijunction solar cell assembly and its method of manufacture including interconnected first and second discreate semiconductor body subassemblies disposed adjacent and parallel to each other, in the sense of the incoming illumination, each semiconductor body subassembly including first top subcell, and possibly third middle subcells and a bottom solar subcell; wherein the interconnected subassemblies form at least a Three junction solar cell by a series connection being formed between the bottom solar subcell in the first semiconductor body with its at least least two junctions and the bottom solar subcell in the second semiconductor body representing the additional junction.
    Type: Application
    Filed: January 19, 2022
    Publication date: May 12, 2022
    Applicant: SolAero Technologies Corp.
    Inventor: DANIEL DERKACS
  • Patent number: 11329181
    Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed directly below and adjacent to the upper first solar subcell, and having a second band gap smaller than said first band gap; wherein a light scattering layer is provided below the upper first solar subcell and adjacent to the upper first solar subcell for redirecting the incoming light to be scattered along longer path lengths into the second solar subcell.
    Type: Grant
    Filed: March 3, 2021
    Date of Patent: May 10, 2022
    Assignee: SolAero Technologies Corp.
    Inventors: Daniel Derkacs, Zachary Bittner, John Hart, Clayton Cozzan
  • Patent number: 11329176
    Abstract: The present disclosure provides interconnect elements and methods of using interconnect elements. In one embodiment, the interconnect element includes: a first end including at least three members, each member having a pair of parallel gap weld positions for mounting an adjoining first component; a second opposing end including at least two members, each member having a pair of parallel gap weld positions for mounting an adjoining second component; and one or more interconnect connecting portions to attach the first end of the interconnect element to the second end of the interconnect element.
    Type: Grant
    Filed: October 8, 2019
    Date of Patent: May 10, 2022
    Assignee: SolAero Technologies Corp.
    Inventors: Cory Tourino, Kenneth Craymer, Anthony Sandoval
  • Publication number: 20220136320
    Abstract: A method of fabricating a multijunction solar cell by providing a plurality of multijunction solar cells; dispensing an uncured silicone coating on the solar cells using an automated process with visual recognition, and curing the silicone coating on the solar cell.
    Type: Application
    Filed: January 19, 2022
    Publication date: May 5, 2022
    Applicant: SolAero Technologies Corp
    Inventors: MARVIN B CLEVENGER, Benjamin Richards, Cory Tourino, Lei Yang, Daniel Aiken, Daniel Derkacs, Philip Biumenfeld