Patents Assigned to SolAero Technologies Corp.
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Publication number: 20230238464Abstract: A back contact solar cell assembly and methods for its manufacture and assembly onto a panel for use in space vehicles are described. The solar cell assembly includes a compound semiconductor multijunction solar cell having a contact at the top surface of the solar cell, a conductive semiconductor element extending from the contact on the top surface to the back surface of the assembly where it forms a first back contact of a first polarity type, and a second back contact of a second polarity at the back surface of the assembly electrically coupled to the back surface of the solar cell.Type: ApplicationFiled: March 21, 2023Publication date: July 27, 2023Applicant: Solaero Technologies Corp.Inventors: Lei Yang, Daniel McGlynn
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Patent number: 11677037Abstract: A method of forming a multijunction solar cell that includes an InGaAs buffer layer and an InGaAlAs grading interlayer disposed below, and adjacent to, the InGaAs buffer layer. The grading interlayer achieves a transition in lattice constant from one solar subcell to another adjacent solar subcell.Type: GrantFiled: February 5, 2021Date of Patent: June 13, 2023Assignee: SolAero Technologies Corp.Inventors: Arthur Cornfeld, Mark A. Stan
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Publication number: 20230178679Abstract: A method of fabricating a four junction solar cell by identifying the composition and band gaps of the upper first, second and third subcells that maximizes the efficiency of the solar cell at a predetermined time after initial deployment by simulation; fabricating one or more four-junction test solar cells in accordance with the identified composition and band gaps of the upper first, second and third subcells; performing one or more optical or electrical tests on the fabricated one or more four-junction test solar cells; based on results of the tests, determining one or more properties of at least one of the upper first, second or third subcells to be modified in subsequent fabrication of four-junction solar cells, including the band gap, doping level and profile, and thickness of each of the subcell layers; and fabricating a further four-junction solar cell in accordance with the modified properties of at least one of the upper first, second or third subcells to optimize the efficiency of the solar cell atType: ApplicationFiled: December 7, 2021Publication date: June 8, 2023Applicant: SolAero Technologies Corp.Inventors: Daniel Derkacs, Daniel McGlynn
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Patent number: 11670728Abstract: A multijunction solar cell including interconnected first and second discrete semiconductor regions disposed adjacent and parallel to each other including first top solar subcell, second (and possibly third) lattice matched middle solar subcells; a graded interlayer adjacent to the last middle solar subcell; and a bottom solar subcell adjacent to said graded interlayer being lattice mismatched with respect to the last middle solar subcell; wherein an opening is provided from the bottom side of the semiconductor substrate to one or more of the solar subcells so as to allow a discrete electrical connector to be made extending in free space and to electrically connect contact pads on one or more of the solar subcells.Type: GrantFiled: April 6, 2021Date of Patent: June 6, 2023Assignee: SolAero Technologies Corp.Inventor: Daniel Derkacs
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Patent number: 11658256Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar cells has a graded band gap throughout its thickness.Type: GrantFiled: December 7, 2020Date of Patent: May 23, 2023Assignee: SolAero Technologies Corp.Inventors: Daniel Derkacs, John Hart, Zachary Bittner
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Patent number: 11652182Abstract: A five junction solar cell and its method of manufacture including an upper first solar subcell composed of a semiconductor material having a first band gap; a second solar subcell adjacent to said first solar subcell and composed of a semiconductor material having a second band gap smaller than the first band gap and being lattice matched with the upper first solar subcell; a third solar subcell adjacent to said second solar subcell and composed of a semiconductor material having a third band gap smaller than the second band gap and being lattice matched with the second solar subcell; a fourth solar subcell adjacent to said second solar subcell and composed of a semiconductor material having a fourth band gap smaller than the third band gap and being lattice matched with respect to the third solar subcell; a graded interlayer adjacent to the fourth solar subcell and having a fifth band gap greater than the fourth band gap; and a bottom solar subcell adjacent to the graded interlayer and being lattice mismatcType: GrantFiled: March 30, 2021Date of Patent: May 16, 2023Assignee: SolAero Technologies Corp.Inventor: Daniel Derkacs
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Patent number: 11646383Abstract: A back contact solar cell assembly and methods for its manufacture and assembly onto a panel for use in space vehicles are described. The solar cell assembly includes a compound semiconductor multijunction solar cell having a contact at the top surface of the solar cell, a conductive semiconductor element extending from the contact on the top surface to the back surface of the assembly where it forms a first hack contact of a first polarity type, and a second back contact of a second polarity at the back surface of the assembly electrically coupled to the back surface of the solar cell.Type: GrantFiled: February 8, 2022Date of Patent: May 9, 2023Assignee: SolAero Technologies Corp.Inventors: Lei Yang, Daniel McGlynn
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Patent number: 11594652Abstract: A method of fabricating a solar cell assembly comprising a plurality of solar cells mounted on a flexible support, the support comprising a conductive layer on the top surface thereof divided into two electrically isolated portions—a first conductive portion and a second conductive portion. Each solar cell comprises a front surface, a rear surface, and a first contact on the rear surface and a second contact on the front surface. Each one of the plurality of solar cells is placed on the first conductive portion with the first contact electrically connected to the first conductive portion so that the solar cells are connected through the first conductive portion. A second contact of each solar cell is then connected to the second conductive portion by an interconnect. The two conductive portions serve as bus bars representing contacts of two different polarities of the solar cell assembly.Type: GrantFiled: January 4, 2021Date of Patent: February 28, 2023Assignee: SolAero Technologies Corp.Inventors: Daniel Aiken, Daniel Derkacs
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Patent number: 11569404Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein the upper first solar subcell covers less than the entire upper surface of the second solar subcell, leaving an exposed portion of the second solar subcell that lies in the path of the incoming light beam.Type: GrantFiled: July 13, 2020Date of Patent: January 31, 2023Assignee: SolAero Technologies Corp.Inventors: Daniel Derkacs, Daniel McGlynn
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Publication number: 20220352405Abstract: A multijunction solar cell including a substrate and a top (or light-facing) solar subcell having an emitter layer, a base layer, and a window layer adjacent to the emitter layer, the window layer composed of a material that is optically transparent, has a band gap of greater than 2.6 eV, and includes an appropriately arranged multilayer antireflection coating on the top surface thereof.Type: ApplicationFiled: April 28, 2022Publication date: November 3, 2022Applicant: SolAero Technologies Corp.Inventors: Daniel Derkacs, Andrew Colin Espenlaub
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Patent number: 11485473Abstract: An airfoil body for an aircraft extending from an inner end to an outer end, and between a leading edge and a trailing edge. The airfoil body comprises an internal structure and an airfoil skin covering the internal structure. The skin has a pressure side and a suction side, and the suction side includes a light transmitting portion. The internal structure includes an array of transduce elements attached to a planar sheet with the airfoil body. The present disclosure further relates to wings and aerial vehicles.Type: GrantFiled: October 31, 2020Date of Patent: November 1, 2022Assignee: SolAero Technologies Corp.Inventor: Matthew Kruse
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Patent number: 11482636Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of the active layer.Type: GrantFiled: September 3, 2021Date of Patent: October 25, 2022Assignee: SolAero Technologies Corp.Inventors: John Hart, Daniel Derkacs, Zachary Bittner, Andrew Espenlaub
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Publication number: 20220336689Abstract: A multijunction solar cell includes an upper solar subcell, a bottom solar subcell adjacent to the upper solar subcell, a layer of light scattering elements below and directly adjacent to the bottom solar subcell, and a metallic layer disposed below and adjacent to the layer of light scattering elements.Type: ApplicationFiled: July 1, 2022Publication date: October 20, 2022Applicant: SolAero Technologies Corp.Inventor: Daniel Derkacs
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Publication number: 20220328711Abstract: A solar cell module comprising a plurality of solar cells mounted on a flexible support, the support comprising a conductive layer on the top surface thereof divided into two electrically isolated portions—a first conductive portion and a second conductive portion. Each solar cell comprises a front surface, a rear surface, and a first contact on the rear surface and a second contact on the front surface. Each one of the plurality of solar cells is placed on the first conductive portion with the first contact electrically connected to the first conductive portion so that the solar cells are connected through the first conductive portion. A second contact of each solar cell is then connected to the second conductive portion by a respective interconnect.Type: ApplicationFiled: May 12, 2022Publication date: October 13, 2022Applicant: SOLAERO TECHNOLOGIES CORP.Inventors: Daniel Aiken, Daniel Derkacs
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Publication number: 20220320358Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein the ratio of the thickness of the emitter layer to the thickness of the base layer in at least one of the solar subcells is between 5:1 and 1:1.Type: ApplicationFiled: April 1, 2021Publication date: October 6, 2022Applicant: SolAero Technologies Corp.Inventor: Daniel Derkacs
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Patent number: 11424381Abstract: The present disclosure provides a method of manufacturing a solar cell that includes providing a semiconductor growth substrate; depositing on said growth substrate a sequence of layers of semiconductor material forming a solar cell; applying a metal contact layer over said sequence of layers; affixing the adhesive polyimide surface of a permanent supporting substrate directly over said metal contact layer and permanently bonding it thereto by a thermocompressive technique; and removing the semiconductor growth substrate.Type: GrantFiled: June 10, 2020Date of Patent: August 23, 2022Assignee: SolAero Technologies Corp.Inventors: Arthur Cornfeld, Jeff Steinfeldt
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Publication number: 20220254948Abstract: A solar cell comprising an epitaxial sequence of layers of semiconductor material thrilling at least a first and second solar subcells; a semiconductor contact layer disposed on the bottom surface of the second solar subcell; a reflective metal layer disposed below the semiconductor contact layer such that the reflectivity of the reflective metal layer is greater than 80% in the wavelength range 850 to 2000 nm, for reflecting light back into the second solar subcell.Type: ApplicationFiled: April 11, 2022Publication date: August 11, 2022Applicant: SolAero Technologies Corp.Inventors: Clayton Cozzan, John Hart, Michael W. Riley, Christopher Kerestes
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Publication number: 20220246779Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of the active layer.Type: ApplicationFiled: September 3, 2021Publication date: August 4, 2022Applicant: SolAero Technologies Corp.Inventors: Daniel Derkacs, John Hart, Zachary Bittner, Andrew Colin Espenlaub
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Publication number: 20220238741Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; and a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of its emitter layer and base layer.Type: ApplicationFiled: January 27, 2022Publication date: July 28, 2022Applicant: SolAero Technologies Corp.Inventors: Daniel Derkacs, John Hart, Zachary Bittner, Andrew Colin Espenlaub
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Publication number: 20220238740Abstract: A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of the active layer of the one solar subcell.Type: ApplicationFiled: January 13, 2022Publication date: July 28, 2022Applicant: SolAero Technologies Corp.Inventors: Daniel Derkacs, John Hart, Zachary Bittner, Andrew Colin Espenlaub