Abstract: A multijunction solar cell comprising at least a first subcell and a second subcell, a first alpha layer disposed over said first solar subcell grown using a surfactant and dopant including selenium or tellurium, the first alpha layer configured to prevent threading dislocations from propagating; a metamorphic grading interlayer disposed over and directly adjacent to said first alpha layer; a second alpha layer grown using a surfactant and dopant including selenium or tellurium over and disposed directly adjacent to said grading interlayer to prevent threading dislocations from propagating; wherein the second solar subcell is disposed over said grading interlayer such that the second solar subcell is lattice mismatched with respect to the first solar subcell.
Type:
Grant
Filed:
March 24, 2017
Date of Patent:
June 30, 2020
Assignee:
SolAero Technologies Corp.
Inventors:
Benjamin Cho, Yong Lin, Pravin Patel, Mark Stan, Arthur Cornfeld, Daniel McGlynn, Fred Newman
Abstract: A multijunction solar cell assembly and its method of manufacture including first and second discrete semiconductor body subassemblies, each semiconductor body subassembly including first, second and third lattice matched subcells; a graded interlayer adjacent to the third solar subcell and functioning as a lateral conduction layer; and a fourth solar subcell adjacent to said graded interlayer being lattice mismatched with respect to the third solar subcell; wherein the average band gap of all four cells is greater than 1.44 eV.
Abstract: A method of manufacturing a multijunction solar cell having an upper first solar subcell composed of a semiconductor material having a first band gap; a second solar subcell adjacent to said first solar subcell and composed of a semiconductor material having a second band gap smaller than the first band gap and being lattice matched with the upper first solar subcell; a third solar subcell adjacent to said second solar subcell and composed of a semiconductor material having a third band gap smaller than the second band gap and being lattice matched with the second solar subcell; a graded interlayer adjacent to the third solar subcell; and a fourth solar subcell adjacent to said graded interlayer and composed of a semiconductor material having a fourth band gap smaller than the third band gap and being lattice mismatched with respect to the third solar subcell; wherein the fourth subcell has a direct bandgap of greater than 0.75 eV.
Abstract: A method of automatically fabricating a rectangular array of series connected solar cells by fabricating a first linear string of series-interconnected solar cells, the first string having a first end and opposite second end; automatically positioning the first string of series-interconnected solar cells on a first position on an assembly fixture; subsequently fabricating a second linear string of series-interconnected solar cells; the second string having a first end and an opposite second end; automatically positioning the second string of series-interconnected solar cells on a second position on the assembly fixture so that the first and second string are arranged parallel and directly adjacent to each other; electrically interconnecting the second end of the first string with the second end of the second string so that the first and second strings are connected in a series electrical circuit; and repeating the above steps to produce a rectangular array.
Abstract: A multijunction solar cell assembly and its method of manufacture including interconnected first and second discrete semiconductor body subassemblies disposed adjacent and parallel to each other, each semiconductor body subassembly including first top subcell, second (and possibly third) lattice matched middle subcells; a graded interlayer adjacent to the last middle solar subcell; and a bottom solar subcell adjacent to said graded interlayer being lattice mismatched with respect to the last middle solar subcell; wherein the interconnected subassemblies form at least a four junction solar cell by a series connection being formed between the bottom solar subcell in the first semiconductor body and the bottom solar subcell in the second semiconductor body.
Abstract: A method of forming a multijunction solar cell comprising at least a first subcell and a second subcell, the method including forming a first alpha layer over said first solar subcell using a surfactant and dopant including selenium or tellurium, the first alpha layer configured to prevent threading dislocations from propagating; forming a metamorphic grading interlayer over and directly adjacent to said first alpha layer; forming a second alpha layer using a surfactant and dopant including selenium or tellurium over and directly adjacent to said grading interlayer to prevent threading dislocations from propagating; and forming the second solar subcell over said grading interlayer such that the second solar subcell is lattice mismatched with respect to the first solar subcell.
Type:
Grant
Filed:
March 8, 2017
Date of Patent:
June 23, 2020
Assignee:
SolAero Technologies Corp.
Inventors:
Benjamin Cho, Yong Lin, Pravin Patel, Mark Stan, Arthur Cornfeld, Daniel McGlynn, Fred Newman
Abstract: A manufacturing apparatus for mounting an array of solar cells on a flexible support or panel comprising: a first roller having an axis and supporting a release carrier on which a sequence of solar cell assemblies are mounted on a spool and wound around the axis; a second roller having an axis parallel to the axis of the first roller and supporting a polyimide sheet having a sequence of pressure sensitive adhesive (PSA) patches on which the solar cell assemblies are to be mounted; wherein the first and second rollers are aligned and rotate in the opposite directions (i.e.
Type:
Application
Filed:
February 26, 2020
Publication date:
June 18, 2020
Applicant:
SolAero Technologies Corp.
Inventors:
Marvin B. Clevenger, Benjamin Richards, Cory Tourino
Abstract: A solar cell panel or assembly including a string of solar cells, each solar cell having an oblique cut corner defining a space; a blocking diode positioned in correspondence with the space defined by said oblique cut corner; a first contact member connecting said blocking diode with the solar cell; a second contact member to connect said blocking diode to a metal bus bar; and a resistive element, connected in parallel to the blocking diode, between the first and the second contact members
Abstract: The present disclosure provides interconnect elements and methods of using interconnect elements. In one embodiment, the interconnect element includes: a first end including at least three members, each member having a pair of parallel gap apertures for mounting an adjoining first component; a second opposing end including at least two members, each member having a pair of parallel gap apertures for mounting an adjoining second component; and one or more interconnect connecting portions to attach the first end of the interconnect element to the second end of the interconnect element.
Type:
Grant
Filed:
May 2, 2017
Date of Patent:
May 19, 2020
Assignee:
SolAero Technologies Corp.
Inventors:
Cory Tourino, Kenneth Craymer, Anthony Sandoval
Abstract: A multijunction solar cell and its method of fabrication, having an upper first solar subcell composed of a semiconductor material including aluminum and having a first band gap; a second solar subcell adjacent to said first solar subcell and composed of a semiconductor material having a second band gap smaller than the first band gap and being lattice matched with the upper first solar subcell; a third solar subcell adjacent to said second solar subcell and composed of a semiconductor material having a third band gap smaller than the second band gap and being lattice matched with the second solar subcell; a first and second DBR structure adjacent to the third solar subcell; and a fourth solar subcell adjacent to the DBR structures and lattice matched with said third solar subcell and composed of a semiconductor material having a fourth band gap smaller than the third band gap; wherein the fourth subcell has a direct bandgap of greater than 0.75 eV.
Abstract: Methods of fabricating a solar cell assembly for streamlined bodies are provided. The solar cell assembly may be prepared on an assembly fixture. The solar cell assembly may then be removed from the assembly fixture and positioned on a top surface of the streamlined body. In examples, the solar cell assembly comprises a first film, an array of solar cells on top of the first film, and a second silicone film deposited over the solar cells.
Abstract: A multijunction solar cells that include one or more graded-index structures disposed directly above the growth substrate beneath a base layer of a solar subcells. In some embodiments, the graded-index reflector structure is constructed such that (i) at least a portion of light of a first spectral wavelength range that enters and passes through a solar cell above the graded-index reflector structure is reflected back into the solar subcell by the graded-index reflector structure; and (ii) at least a portion of light of a second spectral wavelength range that enters and passes through the solar cell above the graded-index reflector structure is transmitted through the graded-index reflector structure to layers disposed beneath the graded-index reflector structure. The second spectral wavelength range is composed of greater wavelengths than the wavelengths of the first spectral wavelength range.
Abstract: A method of forming a multijunction solar cell comprising an upper subcell, a middle subcell, and a lower subcell comprising providing first substrate for the epitaxial growth of semiconductor material; forming a first solar subcell on said substrate having a first band gap; forming a second solar subcell over said first subcell having a second band gap smaller than said first band gap; and forming a grading interlayer over said second sub cell having a third band gap larger than said second band gap forming a third solar subcell having a fourth band gap smaller than said second band gap such that said third subcell is lattice mis-matched with respect to said second subcell.
Abstract: The disclosure relates to a metallic interconnect member for connecting a first solar cell to a second solar cell. The interconnect member includes one or more serpentine paths having substantially perpendicular loops. The interconnect member may include two connection pads for connecting to the first solar cell. A further connection pad for connecting to a bypass diode may be included. The disclosure further relates to a string of solar cells including a first and a second solar cell connected by an interconnect member.
Type:
Application
Filed:
November 14, 2019
Publication date:
March 12, 2020
Applicant:
SolAero Technologies Corp.
Inventors:
Brian Guzie, Colton Fascitelli, Benjamin Heintz, Anthony Sandoval, Benjamin Cho
Abstract: A solar cell panel or assembly including a string of solar cells, each solar cell having an oblique cut corner defining a space; a blocking diode positioned in correspondence with the space defined by said oblique cut corner; a first contact member connecting said blocking diode with the solar cell; a second contact member to connect said blocking diode to a metal bus bar; and a resistive element, connected in parallel to the blocking diode, between the first and the second contact members.