Patents Assigned to Sun Drilling Products Corporation
  • Publication number: 20110312859
    Abstract: In one aspect, the invention relates to a method for “tagging” proppants so that they can be tracked and monitored in a downhole environment, based on the use of composite proppant compositions containing dispersed fillers whose electromagnetic properties change at a detectable level under a mechanical stress such as the closure stress of a fracture. In another aspect, the invention relates to composite proppant compositions containing dispersed fillers whose electromagnetic properties change under a mechanical stress such as the closure stress of a fracture. The currently preferred embodiments use substantially spherical thermoset nanocomposite particles where the matrix comprises a terpolymer of styrene, ethylvinylbenzene and divinylbenzene, a PZT alloy manifesting a strong piezoelectric effect or Terfenol-D manifesting giant magnetostrictive behavior is incorporated to provide the ability to track in a downhole environment, and carbon black particles possessing a length that is less than 0.
    Type: Application
    Filed: August 25, 2011
    Publication date: December 22, 2011
    Applicant: SUN DRILLING PRODUCTS CORPORATION
    Inventor: Jozef Bicerano
  • Patent number: 8006754
    Abstract: In one aspect, the invention relates to a method for “tagging” proppants so that they can be tracked and monitored in a downhole environment, based on the use of composite proppant compositions containing dispersed fillers whose electromagnetic properties change at a detectable level under a mechanical stress such as the closure stress of a fracture. In another aspect, the invention relates to composite proppant compositions containing dispersed fillers whose electromagnetic properties change under a mechanical stress such as the closure stress of a fracture. The currently preferred embodiments use substantially spherical thermoset nanocomposite particles where the matrix comprises a terpolymer of styrene, ethylvinylbenzene and divinylbenzene, a PZT alloy manifesting a strong piezoelectric effect or Terfenol-D manifesting giant magnetostrictive behavior is incorporated to provide the ability to track in a downhole environment, and carbon black particles possessing a length that is less than 0.
    Type: Grant
    Filed: September 9, 2008
    Date of Patent: August 30, 2011
    Assignee: Sun Drilling Products Corporation
    Inventor: Jozef Bicerano
  • Patent number: 8006755
    Abstract: A method for “tagging” proppants so that they can be tracked and monitored in a downhole environment, based on the use of composite proppant compositions comprising a particulate substrate coated by a material whose electromagnetic properties change at a detectable level under a mechanical stress such as the closure stress of a fracture. In another aspect, the invention relates to composite proppant compositions comprising coatings whose electromagnetic properties change under a mechanical stress such as the closure stress of a fracture. The substantially spherical composite proppants may comprise a thermoset nanocomposite particulate substrate where the matrix material comprises a terpolymer of styrene, ethylvinylbenzene and divinylbenzene, and carbon black particles possessing a length that is less than 0.
    Type: Grant
    Filed: February 11, 2009
    Date of Patent: August 30, 2011
    Assignee: Sun Drilling Products Corporation
    Inventor: Jozef Bicerano
  • Publication number: 20110105367
    Abstract: Thermoset polymer particles are used in many applications requiring lightweight particles possessing high stiffness, strength, temperature resistance, and/or resistance to aggressive environments. The present invention relates to the use of two different methods, either each by itself or in combination, to enhance the stiffness, strength, maximum possible use temperature, and environmental resistance of such particles. One method is the application of post-polymerization process steps (and especially heat treatment) to advance the curing reaction and to thus obtain a more densely crosslinked polymer network. In general, its main benefits are the enhancement of the maximum possible use temperature and the environmental resistance. The other method is the incorporation of nanofillers, resulting in a heterogeneous “nanocomposite” morphology. In general, its main benefits are increased stiffness and strength.
    Type: Application
    Filed: December 29, 2010
    Publication date: May 5, 2011
    Applicant: SUN DRILLING PRODUCTS CORPORATION
    Inventors: Jozef BICERANO, Robert L. ALBRIGHT
  • Patent number: 7902125
    Abstract: Thermoset polymer particles are used in many applications requiring lightweight particles possessing high stiffness, strength, temperature resistance, and/or resistance to aggressive environments. The present invention relates to the use of two different methods, either each by itself or in combination, to enhance the stiffness, strength, maximum possible use temperature, and environmental resistance of such particles. One method is the application of post-polymerization process steps (and especially heat treatment) to advance the curing reaction and to thus obtain a more densely crosslinked polymer network. In general, its main benefits are the enhancement of the maximum possible use temperature and the environmental resistance. The other method is the incorporation of nanofillers, resulting in a heterogeneous “nanocomposite” morphology. In general, its main benefits are increased stiffness and strength.
    Type: Grant
    Filed: August 27, 2010
    Date of Patent: March 8, 2011
    Assignee: Sun Drilling Products Corporation
    Inventors: Jozef Bicerano, Robert L. Albright
  • Publication number: 20100319916
    Abstract: Thermoset polymer particles are used in many applications requiring lightweight particles possessing high stiffness, strength, temperature resistance, and/or resistance to aggressive environments. The present invention relates to the use of two different methods, either each by itself or in combination, to enhance the stiffness, strength, maximum possible use temperature, and environmental resistance of such particles. One method is the application of post-polymerization process steps (and especially heat treatment) to advance the curing reaction and to thus obtain a more densely crosslinked polymer network. In general, its main benefits are the enhancement of the maximum possible use temperature and the environmental resistance. The other method is the incorporation of nanofillers, resulting in a heterogeneous “nanocomposite” morphology. In general, its main benefits are increased stiffness and strength.
    Type: Application
    Filed: August 27, 2010
    Publication date: December 23, 2010
    Applicant: SUN DRILLING PRODUCTS CORPORATION
    Inventors: Jozef BICERANO, Robert L. ALBRIGHT
  • Patent number: 7803740
    Abstract: Thermoset polymer particles are used in many applications requiring lightweight particles possessing high stiffness, strength, temperature resistance, and/or resistance to aggressive environments. The present invention relates to the use of two different methods, either each by itself or in combination, to enhance the stiffness, strength, maximum possible use temperature, and environmental resistance of such particles. One method is the application of post-polymerization process steps (and especially heat treatment) to advance the curing reaction and to thus obtain a more densely crosslinked polymer network. In general, its main benefits are the enhancement of the maximum possible use temperature and the environmental resistance. The other method is the incorporation of nanofillers, resulting in a heterogenous “nanocomposite” morphology. In general, its main benefits are increased stiffness and strength.
    Type: Grant
    Filed: December 30, 2005
    Date of Patent: September 28, 2010
    Assignee: Sun Drilling Products Corporation
    Inventors: Jozef Bicerano, Robert L. Albright
  • Patent number: 7803742
    Abstract: Thermoset polymer particles are used in many applications requiring lightweight particles possessing high stiffness, strength, temperature resistance, and/or resistance to aggressive environments. The present invention relates to the use of two different methods, either each by itself or in combination, to enhance the stiffness, strength, maximum possible use temperature, and environmental resistance of such particles. One method is the application of post-polymerization process steps (and especially heat treatment) to advance the curing reaction and to thus obtain a more densely crosslinked polymer network. In general, its main benefits are the enhancement of the maximum possible use temperature and the environmental resistance. The other method is the incorporation of nanofillers, resulting in a heterogeneous “nanocomposite” morphology. In general, its main benefits are increased stiffness and strength.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: September 28, 2010
    Assignee: Sun Drilling Products Corporation
    Inventors: Jozef Bicerano, Robert L. Albright
  • Patent number: 7803741
    Abstract: Thermoset polymer particles are used in many applications requiring lightweight particles possessing high stiffness, strength, temperature resistance, and/or resistance to aggressive environments. The present invention relates to the use of two different methods, either each by itself or in combination, to enhance the stiffness, strength, maximum possible use temperature, and environmental resistance of such particles. One method is the application of post-polymerization process steps (and especially heat treatment) to advance the curing reaction and to thus obtain a more densely crosslinked polymer network. In general, its main benefits are the enhancement of the maximum possible use temperature and the environmental resistance. The other method is the incorporation of nanofillers, resulting in a heterogeneous “nanocomposite” morphology. In general, its main benefits are increased stiffness and strength.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: September 28, 2010
    Assignee: Sun Drilling Products Corporation
    Inventors: Jozef Bicerano, Robert L. Albright
  • Publication number: 20090305044
    Abstract: Thermoset polymer particles are used in many applications requiring lightweight particles possessing high stiffness, strength, temperature resistance, and/or resistance to aggressive environments. The present invention relates to the use of two different methods, either each by itself or in combination, to enhance the stiffness, strength, maximum possible use temperature, and environmental resistance of such particles. One method is the application of post-polymerization process steps (and especially heat treatment) to advance the curing reaction and to thus obtain a more densely crosslinked polymer network. In general, its main benefits are the enhancement of the maximum possible use temperature and the environmental resistance. The other method is the incorporation of nanofillers, resulting in a heterogeneous “nanocomposite” morphology. In general, its main benefits are increased stiffness and strength.
    Type: Application
    Filed: April 24, 2009
    Publication date: December 10, 2009
    Applicant: SUN DRILLING PRODUCTS CORPORATION
    Inventors: Jozef BICERANO, Robert L. Albright
  • Publication number: 20090286698
    Abstract: Thermoset polymer particles are used in many applications requiring lightweight particles possessing high stiffness, strength, temperature resistance, and/or resistance to aggressive environments. The present invention relates to the use of two different methods, either each by itself or in combination, to enhance the stiffness, strength, maximum possible use temperature, and environmental resistance of such particles. One method is the application of post-polymerization process steps (and especially heat treatment) to advance the curing reaction and to thus obtain a more densely crosslinked polymer network. In general, its main benefits are the enhancement of the maximum possible use temperature and the environmental resistance. The other method is the incorporation of nanofillers, resulting in a heterogeneous “nanocomposite” morphology. In general, its main benefits are increased stiffness and strength.
    Type: Application
    Filed: April 24, 2009
    Publication date: November 19, 2009
    Applicant: SUN DRILLING PRODUCTS CORPORATION
    Inventors: Jozef BICERANO, Robert L. Albright
  • Publication number: 20090250216
    Abstract: In one aspect, the invention relates to a method for “tagging” proppants so that they can be tracked and monitored in a downhole environment, based on the use of composite proppant compositions containing dispersed fillers whose electromagnetic properties change at a detectable level under a mechanical stress such as the closure stress of a fracture. In another aspect, the invention relates to composite proppant compositions containing dispersed fillers whose electromagnetic properties change under a mechanical stress such as the closure stress of a fracture. The currently preferred embodiments use substantially spherical thermoset nanocomposite particles where the matrix comprises a terpolymer of styrene, ethylvinylbenzene and divinylbenzene, a PZT alloy manifesting a strong piezoelectric effect or Terfenol-D manifesting giant magnetostrictive behavior is incorporated to provide the ability to track in a downhole environment, and carbon black particles possessing a length that is less than 0.
    Type: Application
    Filed: September 9, 2008
    Publication date: October 8, 2009
    Applicant: Sun Drilling Products Corporation
    Inventor: Jozef Bicerano
  • Patent number: 7361693
    Abstract: Low density polymeric beads made by polymerizing monomeric building blocks into large crosslinked polymer molecules in porous, spherical bead form by droplet or suspension polymerization in the presence of a porogen.
    Type: Grant
    Filed: July 18, 2005
    Date of Patent: April 22, 2008
    Assignee: Sun Drilling Products Corporation
    Inventors: Robert L. Albright, Richard Mapp
  • Publication number: 20070287636
    Abstract: A drilling fluid compound, for use as an additive in a water-based drilling mud system, comprises a neat (B100) biodiesel liquid at a concentration of at least 5% by volume, and is useful in downhole applications such as lubrication, spotting, shale inhibition, fluid loss control, and rate of penetration enhancement. A base fluid for a synthetic-based drilling mud system comprises a B100 biodiesel liquid at a concentration of at least 5% by volume. A polyalphaolefin, another isomerized olefin, a petrodiesel, a mineral oil, a mineral oil derivative, or combinations thereof, may also be included in the drilling fluid compound or in the base fluid, within suitable ranges. The compositions of matter satisfy the current environmental standards defined by the U.S. Environmental Protection Agency for drilling fluids.
    Type: Application
    Filed: June 7, 2007
    Publication date: December 13, 2007
    Applicant: Sun Drilling Products Corporation
    Inventors: Douglas P. Heller, Jozef Bicerano, Jimmy Earl Priest
  • Publication number: 20070181302
    Abstract: A method for fracture stimulation of a subterranean formation having a wellbore includes providing a thermoset polymer nanocomposite particle precursor composition comprising a polymer precursor mixture, dispersed within a liquid medium, containing at least one of a monomer, an oligomer or combinations thereof having three or more reactive functionalities capable of creating crosslinks between polymer chains, wherein 1% to 100% by weight of said polymer precursor mixture is obtained or derived from a renewable feedstock; and from 0.001 to 60 volume percent of nanofiller particles possessing a length that is less than 0.
    Type: Application
    Filed: April 26, 2007
    Publication date: August 9, 2007
    Applicant: SUN DRILLING PRODUCTS CORPORATION
    Inventor: Jozef Bicerano
  • Publication number: 20070066491
    Abstract: Thermoset polymer particles are used in many applications requiring lightweight particles possessing high stiffness, strength, temperature resistance, and/or resistance to aggressive environments. The present invention relates to the use of two different methods, either each by itself or in combination, to enhance the stiffness, strength, maximum possible use temperature, and environmental resistance of such particles. One method is the application of post-polymerization process steps (and especially heat treatment) to advance the curing reaction and to thus obtain a more densely crosslinked polymer network. In general, its main benefits are the enhancement of the maximum possible use temperature and the environmental resistance. The other method is the incorporation of nanofillers, resulting in a heterogeneous “nanocomposite” morphology. In general, its main benefits are increased stiffness and strength.
    Type: Application
    Filed: December 30, 2005
    Publication date: March 22, 2007
    Applicant: Sun Drilling Products Corporation
    Inventors: Jozef Bicerano, Robert Albright
  • Publication number: 20070021309
    Abstract: Thermoset polymer particles are used in many applications requiring lightweight particles possessing high stiffness, strength, temperature resistance, and/or resistance to aggressive environments. The present invention relates to the use of methods to enhance the stiffness, strength, maximum possible use temperature, and environmental resistance of such particles. One method of particular interest is the application of post-polymerization process step(s) (and especially heat treatment) to advance the curing reaction and to thus obtain a more densely crosslinked polymer network. The most common benefits of said heat treatment are the enhancement of the maximum possible use temperature and the environmental resistance. The present invention also relates to the development of thermoset polymer particles. It also relates to the further improvement of the key properties (in particular, heat resistance and environmental resistance) of said particles via post-polymerization heat treatment.
    Type: Application
    Filed: June 13, 2006
    Publication date: January 25, 2007
    Applicant: SUN DRILLING PRODUCTS CORPORATION
    Inventor: Jozef Bicerano
  • Publication number: 20040244978
    Abstract: A lost-circulation-material includes: rubber particulates; crosslinked-copolymer particulates; cellulosic particulates; an expandable clay; a hydrogel material, and optionally a thickener. The average size of the particulates is selected so that each of the rubber particulates, crosslinked-copolymer particulates, and cellulosic particulates differ by at least a factor of 2 in diameter from one another. The components are admixed with fresh water having low salinity to form a remedial plug. In one embodiment, the copolymer particulates are pre-formed beads; the rubber particulates are finely ground butyl rubber compound; the expandable clay includes smectite; the hydrogel includes a partially hydrolyzed polyacrylamide compound; and the cellulosic particulates are wood flour. Methods of forming a slurry for plugging lost-circulation zones, and methods of treating wellbores with the slurry, are described.
    Type: Application
    Filed: June 4, 2004
    Publication date: December 9, 2004
    Applicant: Sun Drilling Products Corporation
    Inventor: Mano Shaarpour
  • Patent number: 6541579
    Abstract: An aqueous phase inhibitor for quenching free radical polymerization comprising a free radical quenching agent having a hydrophilic tail is disclosed, as well as a coating and related methods. In one embodiment, the free radical quenching agent can either be an N-hydroxylamine or an N-nitrosonamine, the hydrophilic tail can be a polyhydric alcohol tail and the inhibitor can be a concentrate in a liquid medium such as water, alcohol and mixture thereof.
    Type: Grant
    Filed: November 28, 2001
    Date of Patent: April 1, 2003
    Assignee: Sun Drilling Products Corporation
    Inventor: Robert Albright
  • Patent number: RE38367
    Abstract: A recovering system includes at least one shale shaker having at least one screen and a hydrocyclone manifold system; a recovery tank having a cavity and a base, the tank having at least one inlet and at least one outlet, the recovery tank having at least one agitation system for creating force within the cavity of the recovery tank; and at least one recovery shaker having at least one screen.
    Type: Grant
    Filed: January 31, 2002
    Date of Patent: December 30, 2003
    Assignee: Sun Drilling Products Corporation
    Inventor: Ricky Southall