Abstract: A nuclear reactor includes a heat exchanger that transfers thermal energy from a primary reactor coolant to a secondary coolant. The heat exchanger is formed with a hot flow channel, a cold flow channel, and a porous layer between the hot flow channel and the cold flow channel. The porous layer may be thermally insulative to reduce the efficiency of thermal energy transfer from the hot flow channel to the cold flow channel. The porous layer may have a control gas passed therethrough that can be tailored to control the thermal energy transfer through the porous layer. The control gas can be tested for leakage within the heat exchanger. The control gas may also be used to sequester fission or activation products.

Abstract: A nuclear reactor is designed to couple the load path of control elements with the reactor core, thus reducing opportunity for differential movement between the control elements and the reactor core. A core barrel can be fabricated in a manufacturing facility to include the reactor core, control element supports, and control element drive system. The core barrel can be mounted to a reactor vessel head. Movement, such as through seismic forces, transmits an equal direction and magnitude to the control elements and the reactor core, thus inhibiting the opportunity for differential movement.

Abstract: A molten fuel reactor includes a reactor core having substantially a right-circular cylinder shape with a longitudinal axis. At least one inlet is configured to channel fuel salt into the reactor core. At least one outlet is configured to channel fuel salt out of the reactor core, and the inlet and outlet at least partially define a flow loop of fuel salt with respect to the reactor core. An orifice ring plate is disposed within the reactor core and proximate the at least one inlet. The orifice ring plate is configured to condition a flow of fuel salt entering the reactor core from the at least one inlet. The orifice ring plate extends circumferentially about the longitudinal axis and has a height defined in a direction along the longitudinal axis. The orifice ring plate includes a plurality of apertures configured to allow the flow of fuel salt therethrough.

Abstract: A method for replacing a cesium trap includes freezing the cesium trap which partially contains cesium and is located within a shielded cell and. The cesium trap is then decoupled and removed from the shielded cell. A second cesium trap is inserted into the shielded cell and attached to the shielded cell.

Abstract: Methods and systems for stabilizing spent fuel assemblies from sodium-cooled nuclear reactors using Zamak are described herein. It has been determined that there is a synergism between Zamak and sodium that allows Zamak to form thermally-conductive interface with the sodium-wetted surfaces of the fuel assemblies. In the method, one or more spent fuel assemblies are removed from the sodium coolant pool and placed in a protective sheath. The remaining volume of the sheath is then filled with liquid Zamak. To a certain extent Zamak will dissolve and alloy with sodium remaining on the fuel assemblies. Excess sodium that remains undissolved is displaced from the sheath by the Zamak fill. The Zamak is then cooled until solid and the sheath sealed. The resulting Zamak-stabilized spent fuel assembly is calculated to have sufficient internal thermal conductivity to allow it to be stored and transported without the need for liquid cooling.

Abstract: A molten fuel salt nuclear reactor core assembly including a fluid neutron reflecting material defining a fast spectrum fuel volume configured to breed fissile fuel from fertile fuel, a first inlet channel, and a first outlet channel through which cooled molten fuel salt can enter and heated molten fuel salt can exit the fast spectrum fuel volume. The core assembly also includes a set of neutron absorbing members sized to fit within the fast spectrum fuel volume. The set of neutron absorbing members define a thermal spectrum fuel volume for a fission reaction of the fissile fuel, a second inlet channel, and a second outlet channel through which cooled molten fuel salt can enter and heated molten fuel salt can exit the thermal spectrum fuel volume.

Abstract: A nuclear reactor is configured with an intermediate coolant loop for transferring thermal energy from the reactor core for a useful purpose. The intermediate coolant loop includes a bypass flowpath with an air heat exchanger for dumping reactor heat during startup and/or shutdown. A fluidic diode along the bypass flowpath asymmetrically restricts flow across the bypass flowpath, inhibiting flow in a first flow direction during a full power operating condition and allowing a relatively uninhibited flow in a second direction during a startup and/or shut down low power operating condition.

Abstract: A reflector assembly for a molten chloride fast reactor (MCFR) includes a support structure with a substantially cylindrical base plate, a substantially cylindrical top plate, and a plurality of circumferentially spaced ribs extending between the base plate and the top plate. The support structure is configured to encapsulate a reactor core for containing nuclear fuel. The MCFR also includes a plurality of tube members disposed within the support structure and extending axially between the top plate and the bottom plate. The plurality of tube members are configured to hold at least one reflector material to reflect fission born neutrons back to a center of the reactor core.

Abstract: A getter element includes a getter material reactive with a fission product contained within a stream of liquid and/or gas exiting a fuel assembly of a nuclear reactor. At least one transmission pathway passes through the getter element that is sufficiently sized to maintain a flow of the input stream through the getter element at above a selected flow level. At least one transmission pathway includes a reaction surface area sufficient to uptake a pre-identified quantity of the fission product.

Abstract: A nuclear reactor is constructed in sub-modules and super modules which are manufactured, packaged, and shipped to a construction site. At least some of the modules are packaged in suitable shielding containers or portions of containers, which may be steel. The modules are assembled on-site, and some of the modules remain within their respective shipping containers after assembly. One or more of the shipping containers may be used as concrete forms to support the pouring of concrete in between selected modules. The concrete may be used for structural support, shielding, or both.

Abstract: Embodiments of methods for improving mesophase pitch for carbon fiber production using supercritical carbon dioxide are described. The methods improve the relative amount and quality of mesophase pitch in feedstocks, such as coal tar, already having at least some mesophase pitch. One particular method includes performing a sCO2/toluene extraction on the coal tar to obtain a toluene insoluble fraction of the coal tar; mixing the toluene insoluble fraction with sCO2 to obtain a sCO2/toluene insoluble fraction mixture; and extruding the sCO2/toluene insoluble fraction mixture, thereby separating the sCO2 from the toluene insoluble fraction to obtain fibers of mesophase pitch.

Abstract: A nuclear reactor is designed to couple the load path of the control elements with the reactor core, thus reducing the opportunity for differential movement between the control elements and the reactor core. A cartridge core barrel can be fabricated in a manufacturing facility to include the reactor core, control element supports, and control element drive system. The cartridge core barrel can be mounted to a reactor vessel head, and any movement, such as through seismic forces, transmits an equal direction and magnitude to the control elements and the reactor core, thus inhibiting the opportunity for differential movement.

Abstract: A nuclear fuel assembly is constructed with fuel assembly components that are wire wrapped and positioned in hexagonal rings within a fuel assembly duct. The fuel assembly components positioned in an outermost ring of the fuel assembly are wire wrapped with a pitch that is shorter than fuel assembly components positioned at an interior ring of the fuel assembly. The shorter pitch at the outer ring of the fuel assembly increases pressure drop of a coolant fluid at the edge and corner subchannels and thereby reduces the temperature gradient across the fuel assembly, which provides a higher output temperature of the nuclear reactor without substantially increasing peak temperature of the fuel cladding.

Abstract: A vaporizer includes an outer tube configured to receive a flow of heated gas and an inner tube disposed at least partially within the outer tube. The inner tube is spaced apart from the outer tube such that the flow of heated gas is channeled through an annular space therebetween. The vaporizer also includes a crucible disposed at least partially within the inner tube. The crucible is extendable and retractable relative to the inner tube and within the outer tube. The crucible is configured to hold a molten metal such that a surface area of the molten metal exposed to the flow of heated gas is adjustable based on the position of the crucible relative to the inner tube. A heater is configured to vaporize the molten material and the vapor mixes with the flow of heated gas.

Abstract: A vaporizer includes an outer tube configured to receive a flow of heated gas and an inner tube disposed at least partially within the outer tube. The inner tube is spaced apart from the outer tube such that the flow of heated gas is channeled through an annular space therebetween. The vaporizer also includes a crucible disposed at least partially within the inner tube. The crucible is extendable and retractable relative to the inner tube and within the outer tube. The crucible is configured to hold a molten metal such that a surface area of the molten metal exposed to the flow of heated gas is adjustable based on the position of the crucible relative to the inner tube. A heater is configured to vaporize the molten material and the vapor mixes with the flow of heated gas.

Abstract: A control assembly for a nuclear reactor includes a first reactivity control assembly having a first neutron modifying material, a second reactivity control assembly having a second neutron modifying material, and at least one drive mechanism coupled to the first neutron modifying material and the second neutron modifying material. The first neutron modifying material and the second neutron modifying material are selectively repositionable relative to a fuel region of the nuclear reactor. The at least one drive mechanism is configured to provide the first neutron modifying material and the second neutron modifying material in different directions through the fuel region thereby shifting a flux distribution within the fuel region away from the second neutron modifying material.

Abstract: The thermochemical conversion of biomass material to one or more reaction products includes generating thermal energy with at least one heat source, providing a volume of feedstock, providing a volume of supercritical fluid, transferring a portion of the generated thermal energy to the volume of supercritical fluid, transferring at least a portion of the generated thermal energy from the volume of supercritical fluid to the volume of feedstock, and performing a thermal decomposition process on the volume of feedstock with the thermal energy transferred from the volume of supercritical fluid to the volume of the feedstock in order to form at least one reaction product.

Abstract: A getter element includes a getter material reactive with a fission product contained within a stream of liquid and/or gas exiting a fuel assembly of a nuclear reactor. At least one transmission pathway passes through the getter element that is sufficiently sized to maintain a flow of the input stream through the getter element at above a selected flow level. At least one transmission pathway includes a reaction surface area sufficient to uptake a pre-identified quantity of the fission product.

Abstract: Radiation cured composite materials are greatly improved by enhancing the fiber to matrix bond by prewetting the fibers with an interface resin that has a curing agent mixed in with the interface resin. Furthermore, radiation curing the composite material at or near an expected operating temperature of the composite material improves the mechanical properties of the material by reducing thermally induced strains and stresses caused by thermally curing a material and subsequently cooling the material. Adding an interface resin with a curing agent to the fibers allows relatively thick parts, a must faster curing process, a wide variety of inexpensive and easily workable molding materials, the ability to maintain tight tolerances and reduce or eliminate springback, and a radiation cured material that approaches or exceeds the material characteristics of thermally cured composite materials.

Abstract: This disclosure describes various configurations and components of a molten fuel fast or thermal nuclear reactor for managing the operating temperature in the reactor core. The disclosure includes various configurations of direct reactor auxiliary cooling system (DRACS) heat exchangers and primary heat exchangers as well as descriptions of improved flow paths for nuclear fuel, primary coolant and DRACS coolant through the reactor components.