Patents Assigned to TerraPower, LLC.
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Publication number: 20200258644Abstract: Sodium-cesium trap systems and methods for the simultaneous removal of both sodium (Na) and cesium (Cs) in gas are provided. The trap system includes a contacting vessel having an inlet and an outlet with carrier gas channeled therethrough. A heating system maintains a temperature gradient across the contacting vessel between a first temperature at the inlet and a second temperature at the outlet such that sodium and cesium contained within the carrier gas are condensed into liquid and the carrier gas exiting the vessel is substantially free of sodium and cesium.Type: ApplicationFiled: April 24, 2020Publication date: August 13, 2020Applicant: TerraPower, LLcInventors: Michael Anderson, Thomas M. Burke, Robert A. Corbin, Christopher M. Regan
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Patent number: 10738367Abstract: This disclosure describes methods for improving the performance and consistency of steels by closely controlling the initial homogenization of steel compositions prior to hot working. Experimental data is provided illustrating that the traditional austenitization techniques do not take into account diffusion of the various components within a steel composition and, as such, may not completely homogenize the steel composition. In the methods described in this disclosure, the initial step of austenitizing the steel ingot is altered to achieve a more homogenous distribution of the different components throughout the ingot. The improved method includes heating the steel composition to a temperature within the upper half of the pure austenitic phase temperature range and maintaining the steel composition at that temperature for a period of time determined based on the diffusivity in the austenitic phase of the steel composition of at least one constituent of the steel.Type: GrantFiled: May 31, 2017Date of Patent: August 11, 2020Assignee: TerraPower, LLCInventor: Micah J. Hackett
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Patent number: 10741293Abstract: Configurations of molten fuel salt reactors are described that include an auxiliary cooling system which shared part of the primary coolant loop but allows for passive cooling of decay heat from the reactor. Furthermore, different pump configurations for circulating molten fuel through the reactor core and one or more in vessel heat exchangers are described.Type: GrantFiled: May 2, 2017Date of Patent: August 11, 2020Assignee: TerraPower, LLCInventors: Ryan Abbott, Anselmo T. Cisneros, Jr., Robert A. Corbin, Daniel Flowers, Charles Gregory Freeman, Mark A. Havstad, Christopher J. Johns, Brian C. Kelleher, Kevin Kramer, Jeffery F. Latkowski, Jon D. McWhirter
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Publication number: 20200251231Abstract: This disclosure describes systems and methods for synthesizing UCl3 from UCl4. These systems and methods may also be used to directly synthesize binary and ternary embodiments of uranium salts of chloride usable as nuclear fuel in certain molten salt reactor designs. The systems and methods described herein are capable of synthesizing any desired uranium chloride fuel salt that is a combination of UCl4, UCl3 and one or more non-fissile chloride compounds, such as NaCl. In particular, the systems and methods described herein are capable of synthesizing any UCl3—UCl4—NaCl or UCl3—NaCl fuel salt composition from UCl4—NaCl.Type: ApplicationFiled: February 5, 2020Publication date: August 6, 2020Applicant: TerraPower, LLCInventors: Ken Czerwinski, Bassem S. El-Dasher, William M. Kerlin, Aaron J. Unger
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Patent number: 10734122Abstract: A dynamic neutron reflector assembly for a “breed-and-burn” fast reactor incrementally adjusts neutron spectrum and reactivity in a reactor core. The composition of materials in the dynamic neutron reflector may be adjusted to change neutron reflectivity levels, or to introduce neutron moderating or absorption characteristics. The dynamic neutron reflector may contain a flowing reflecting liquid of adjustable volume and/or density. Submergible members may be selectively inserted into the flowing reflecting liquid to alter its volume and introduce other neutron modifying effects such as moderation or absorption. Selective insertion of the submergible members allows for concentration of the neutron modifying effects in a selected portion of the reactor core. The flowing reflecting liquid may also act as a secondary coolant circuit by exchanging heat with the molten fuel salt.Type: GrantFiled: September 30, 2016Date of Patent: August 4, 2020Assignee: TerraPower, LLCInventors: Anselmo T. Cisneros, Jr., Charles Gregory Freeman, Christopher J. Johns, Kevin Kramer, Jeffery F. Latkowski
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Publication number: 20200211724Abstract: An anti-proliferation technique is disclosed to reduce the likelihood of nuclear proliferation due to the use fissionable fuel salts. The technique includes doping the fuel salt with one or more elements (referred to herein as activation dopants) that, upon exposure to neutrons such as would occur in the fuel salt when a reactor is in operation, undergo a nuclear reaction to, directly or indirectly, form highly active “protecting isotopes” (of the same element as the activation dopant or a different element). A sufficient mass of activation dopants is used so that the Figure of Merit (FOM) of the fuel salt is decreased to below 1.0 within some target number of days of fission. This allows the FOM of the fuel salt to be controlled so that the fuel becomes too dangerous to handle before to the creation of a significant amount of weaponizable isotopes.Type: ApplicationFiled: November 6, 2019Publication date: July 2, 2020Applicant: TerraPower, LLCInventors: Anselmo T. Cisneros, JR., Ken Czerwinski, Bassem S. El-Dasher, Brian C. Kelleher, William M. Kerlin, Kevin Kramer, Jeffery F. Latkowski, Robert C. Petroski, Joshua C. Walter
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Publication number: 20200185114Abstract: This disclosure describes various configurations and components of a molten fuel fast or thermal nuclear reactor in which one or more primary heat exchangers are located above the reactor core of the nuclear reactor.Type: ApplicationFiled: November 21, 2019Publication date: June 11, 2020Applicant: TerraPower, LLCInventors: Ryan Abbott, Anselmo T. Cisneros, JR., Mark R. Werner
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Patent number: 10665356Abstract: Configurations of molten fuel salt reactors are described that utilize neutron-reflecting coolants or a combination of primary salt coolants and secondary neutron-reflecting coolants. Further configurations are described that circulate liquid neutron-reflecting material around an reactor core to control the neutronics of the reactor. Furthermore, configurations which use the circulating neutron-reflecting material to actively cool the containment vessel are also described.Type: GrantFiled: May 2, 2017Date of Patent: May 26, 2020Assignee: TerraPower, LLCInventors: Ryan Abbott, Brian C. Kelleher, William M. Kerlin, Kevin Kramer, Jeffery F. Latkowski, Jon D. McWhirter, Robert C. Petroski, Joshua C. Walter, Jesse R. Cheatham, III, Anselmo T. Cisneros, Jr., Ken Czerwinski, Bassem S. El-Dasher, Daniel Flowers, Charles Gregory Freeman, Mark A. Havstad, Christopher J. Johns
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Publication number: 20200161015Abstract: Targetry coupled separation refers to enhancing the production of a predetermined radiation product through the selection of a target (including selection of the target material and the material's physical structure) and separation chemistry in order to optimize the recovery of the predetermined radiation product. This disclosure describes systems and methods for creating (through irradiation) and removing one or more desired radioisotopes from a target and further describes systems and methods that allow the same target to undergo multiple irradiations and separation operations without damage to the target. In contrast with the prior art that requires complete dissolution or destruction of a target before recovery of any irradiation products, the repeated reuse of the same physical target allowed by targetry coupled separation represents a significant increase in efficiency and decrease in cost over the prior art.Type: ApplicationFiled: June 18, 2019Publication date: May 21, 2020Applicant: TerraPower, LLCInventors: Ken Czerwinski, Joshua C. Walter
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Publication number: 20200157447Abstract: This document describes methods for pretreating coal to create either a dried coal or a char product that is stable in the outdoor environment and is more efficient as a feedstock for gasification or other processes than the original coal. Embodiments of the methods include pulverizing and pelletizing the coal, and pretreating the coal pellets to obtain a stable pellet of either dried coal or a stable pellet of chared coal (coal char). The pellets created by the described methods have undergone deoxygenation and carbonization improving their handling and storage properties and, in some cases, energy density. Pore structures within the pellets are stabilized physically and chemically so that the uptake of moisture into dry coal, that leads to internal heat generation, is greatly reduced. Chars are also, therefore, stable against transitions from a dry state to a wet state and less prone to self-ignition.Type: ApplicationFiled: November 15, 2019Publication date: May 21, 2020Applicant: TerraPower, LLCInventors: Benjamin L. Goodrich, Pyoungchung Kim, Evan Terrell, Joshua C. Walter
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Patent number: 10636532Abstract: Sodium-cesium trap systems and methods for the simultaneous removal of both sodium (Na) and cesium (Cs) in gas are provided. The trap system includes a contacting vessel having an inlet and an outlet with carrier gas channeled therethrough. A heating system maintains a temperature gradient across the contacting vessel between a first temperature at the inlet and a second temperature at the outlet such that sodium and cesium contained within the carrier gas are condensed into liquid and the carrier gas exiting the vessel is substantially free of sodium and cesium.Type: GrantFiled: May 19, 2017Date of Patent: April 28, 2020Assignee: TerraPower, LLCInventors: Michael Anderson, Thomas M. Burke, Robert A. Corbin, Christopher M. Regan
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Publication number: 20200118698Abstract: A molten salt reactor includes a nuclear reactor core for sustaining a nuclear fission reaction fueled by a molten fuel salt. A molten fuel salt control system removes a volume of the molten fuel salt from the nuclear reactor core to maintain a reactivity parameter within a range of nominal reactivity. The molten fuel salt control system includes a molten fuel salt exchange system that fluidically couples to the nuclear reactor core and exchanges a volume of the molten fuel salt with a volume of a feed material containing a mixture of a selected fertile material and a carrier salt. The molten fuel salt control system can include a volumetric displacement control system having one or more volumetric displacement bodies insertable into the nuclear reactor core. Each volumetric displacement body can remove a volume of molten fuel salt from the nuclear reactor core, such as via a spill-over system.Type: ApplicationFiled: October 7, 2019Publication date: April 16, 2020Applicant: TerraPower, LLCInventors: Jesse R. Cheatham, III, Anselmo T. Cisneros, JR., Jeffery F. Latkowski, James M. Vollmer, Christopher J. Johns
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Publication number: 20200087156Abstract: This document describes a method for reducing the corrosivity of certain magnesium salts. The salt product resulting from the method exhibits reduced corrosion of steels that come into contact with the salt relative to salt compositions that are not so treated. This makes such treated salts more efficient coolant salts as they will require less equipment replacement over time. The method uses magnesium metal to reduce unwanted impurities in the salts the reduced impurities are then removed as either gas or precipitate from the now purified salt. Without being bound to one particular theory, it is believed that the reduction of the level of impurities in the salt results in a salt with substantially reduced corrosiveness to steel.Type: ApplicationFiled: September 16, 2019Publication date: March 19, 2020Applicant: TerraPower, LLCInventor: Brian C. Kelleher
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Patent number: 10566096Abstract: This disclosure describes systems and methods for synthesizing UCl3 from UCl4. These systems and methods may also be used to directly synthesize binary and ternary embodiments of uranium salts of chloride usable as nuclear fuel in certain molten salt reactor designs. The systems and methods described herein are capable of synthesizing any desired uranium chloride fuel salt that is a combination of UCl4, UCl3 and one or more non-fissile chloride compounds, such as NaCl. In particular, the systems and methods described herein are capable of synthesizing any UCl3—UCl4—NaCl or UCl3—NaCl fuel salt composition from UCl4—NaCl.Type: GrantFiled: August 9, 2017Date of Patent: February 18, 2020Assignee: TerraPower, LLCInventors: Ken Czerwinski, Bassem S. El-Dasher, William M. Kerlin, Aaron J. Unger
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Publication number: 20200027583Abstract: Annular metal fuel and fuel rods are described that have improved performance over uranium oxide fuel rods. The annular metal fuel can be made out of porous metal nuclear fuel and will generate more power and operate at a much lower temperature than uranium oxide fuel. The annular metal fuel rods may be used in traveling wave reactors and other fast reactors. Pressurized water reactors may also be retrofit with annular metal fuel rods to improve reactor performance.Type: ApplicationFiled: December 21, 2018Publication date: January 23, 2020Applicant: TerraPower, LLCInventors: Joon Hyung Choi, Micah J. Hackett, Pavel Hejzlar, Ryan N. Latta, James M. Vollmer
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Publication number: 20200027581Abstract: This disclosure describes various configurations and components for bimetallic and trimetallic claddings for use as a wall element separating nuclear material from an external environment. The cladding materials are suitable for use as cladding for nuclear fuel elements, particularly for fuel elements that will be exposed to sodium or other coolants or environments with a propensity to react with the nuclear fuel.Type: ApplicationFiled: March 7, 2019Publication date: January 23, 2020Applicant: TerraPower, LLCInventors: Micah J. Hackett, Greg A. Vetterick, Cheng Xu
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Publication number: 20200027590Abstract: A reflector assembly for a molten chloride fast reactor (MCFR) includes a support structure with a substantially cylindrical base plate, a substantially cylindrical top plate, and a plurality of circumferentially spaced ribs extending between the base plate and the top plate. The support structure is configured to encapsulate a reactor core for containing nuclear fuel. The MCFR also includes a plurality of tube members disposed within the support structure and extending axially between the top plate and the bottom plate. The plurality of tube members are configured to hold at least one reflector material to reflect fission born neutrons back to a center of the reactor core.Type: ApplicationFiled: March 12, 2019Publication date: January 23, 2020Applicant: TerraPower, LLCInventors: Anselmo T. Cisneros, JR., Charles Gregory Freeman, Kevin Kramer, Jeffery F. Latkowski
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Publication number: 20200027579Abstract: Disclosed embodiments include fuel assemblies, fuel element, cladding material, methods of making a fuel element, and methods of using same.Type: ApplicationFiled: December 17, 2018Publication date: January 23, 2020Applicant: TerraPower, LLCInventors: Micah J. Hackett, Ronald L. Klueh
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Patent number: 10497479Abstract: This disclosure describes various configurations and components of a molten fuel fast or thermal nuclear reactor in which one or more primary heat exchangers are located above the reactor core of the nuclear reactor.Type: GrantFiled: June 23, 2017Date of Patent: December 3, 2019Assignee: TerraPower, LLCInventors: Ryan Abbott, Anselmo T. Cisneros, Jr., Mark R. Werner
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Patent number: 10446284Abstract: A conduit housing includes a top face, a pair of side faces disposed opposite each other and adjacent to the top face, a front side, and a rear side. The top face includes a plurality of vertical conduit ports arranged in a plurality of rows. The front side is positioned between the pair of side faces and defines a plurality of stepped faces. The rear side is disposed opposite the front side and adjacent the top face. The stepped faces include a plurality of downward faces and each of the plurality of downward faces defines a downward face plane. The stepped faces also include a plurality of upward faces, where each of the plurality of upward faces defines an upward face plane. Each upward face includes a plurality of pitched conduit ports.Type: GrantFiled: December 13, 2016Date of Patent: October 15, 2019Assignee: TerraPower, LLCInventors: Peter W. Gibbons, P. Harley Park