Patents Assigned to TerraPower, LLC.
  • Patent number: 11776701
    Abstract: A getter element includes a getter material reactive with a fission product contained within a stream of liquid and/or gas exiting a fuel assembly of a nuclear reactor. At least one transmission pathway passes through the getter element that is sufficiently sized to maintain a flow of the input stream through the getter element at above a selected flow level. At least one transmission pathway includes a reaction surface area sufficient to uptake a pre-identified quantity of the fission product.
    Type: Grant
    Filed: October 10, 2022
    Date of Patent: October 3, 2023
    Assignee: TERRAPOWER, LLC
    Inventors: Daniel Eichel, James M. Vollmer
  • Patent number: 11746550
    Abstract: A nuclear reactor is constructed in sub-modules and super modules which are manufactured, packaged, and shipped to a construction site. At least some of the modules are packaged in suitable shielding containers or portions of containers, which may be steel. The modules are assembled on-site, and some of the modules remain within their respective shipping containers after assembly. One or more of the shipping containers may be used as concrete forms to support the pouring of concrete in between selected modules. The concrete may be used for structural support, shielding, or both.
    Type: Grant
    Filed: April 19, 2021
    Date of Patent: September 5, 2023
    Assignee: TERRAPOWER, LLC
    Inventors: Derek Bass, Michael F. Dimitri, Brian C. Johnson, Calen Kaneko, Christopher A. Martin, Sean T. Mosier, Philip M. Schloss, Nathan Smith, Mark R. Werner
  • Patent number: 11725146
    Abstract: Embodiments of methods for improving mesophase pitch for carbon fiber production using supercritical carbon dioxide are described. The methods improve the relative amount and quality of mesophase pitch in feedstocks, such as coal tar, already having at least some mesophase pitch. One particular method includes performing a sCO2/toluene extraction on the coal tar to obtain a toluene insoluble fraction of the coal tar; mixing the toluene insoluble fraction with sCO2 to obtain a sCO2/toluene insoluble fraction mixture; and extruding the sCO2/toluene insoluble fraction mixture, thereby separating the sCO2 from the toluene insoluble fraction to obtain fibers of mesophase pitch.
    Type: Grant
    Filed: July 27, 2022
    Date of Patent: August 15, 2023
    Assignee: TerraPower, LLC
    Inventors: Benjamin L. Goodrich, Pyoungchung Kim, Matthew Targett, Joshua C. Walter
  • Patent number: 11728049
    Abstract: A nuclear reactor is designed to couple the load path of the control elements with the reactor core, thus reducing the opportunity for differential movement between the control elements and the reactor core. A cartridge core barrel can be fabricated in a manufacturing facility to include the reactor core, control element supports, and control element drive system. The cartridge core barrel can be mounted to a reactor vessel head, and any movement, such as through seismic forces, transmits an equal direction and magnitude to the control elements and the reactor core, thus inhibiting the opportunity for differential movement.
    Type: Grant
    Filed: February 1, 2021
    Date of Patent: August 15, 2023
    Assignee: TERRAPOWER, LLC
    Inventors: Charles Gregory Freeman, Calen Kaneko, Christopher A Martin, Sean T Mosier
  • Patent number: 11725411
    Abstract: A nuclear fuel assembly is constructed with fuel assembly components that are wire wrapped and positioned in hexagonal rings within a fuel assembly duct. The fuel assembly components positioned in an outermost ring of the fuel assembly are wire wrapped with a pitch that is shorter than fuel assembly components positioned at an interior ring of the fuel assembly. The shorter pitch at the outer ring of the fuel assembly increases pressure drop of a coolant fluid at the edge and corner subchannels and thereby reduces the temperature gradient across the fuel assembly, which provides a higher output temperature of the nuclear reactor without substantially increasing peak temperature of the fuel cladding.
    Type: Grant
    Filed: January 27, 2021
    Date of Patent: August 15, 2023
    Assignee: TERRAPOWER, LLC
    Inventor: Brian C Johnson
  • Publication number: 20230223161
    Abstract: A vaporizer includes an outer tube configured to receive a flow of heated gas and an inner tube disposed at least partially within the outer tube. The inner tube is spaced apart from the outer tube such that the flow of heated gas is channeled through an annular space therebetween. The vaporizer also includes a crucible disposed at least partially within the inner tube. The crucible is extendable and retractable relative to the inner tube and within the outer tube. The crucible is configured to hold a molten metal such that a surface area of the molten metal exposed to the flow of heated gas is adjustable based on the position of the crucible relative to the inner tube. A heater is configured to vaporize the molten material and the vapor mixes with the flow of heated gas.
    Type: Application
    Filed: March 21, 2023
    Publication date: July 13, 2023
    Applicant: TerraPower, LLC
    Inventors: Christopher M. Regan, Jacob Wilcox
  • Patent number: 11626213
    Abstract: A vaporizer includes an outer tube configured to receive a flow of heated gas and an inner tube disposed at least partially within the outer tube. The inner tube is spaced apart from the outer tube such that the flow of heated gas is channeled through an annular space therebetween. The vaporizer also includes a crucible disposed at least partially within the inner tube. The crucible is extendable and retractable relative to the inner tube and within the outer tube. The crucible is configured to hold a molten metal such that a surface area of the molten metal exposed to the flow of heated gas is adjustable based on the position of the crucible relative to the inner tube. A heater is configured to vaporize the molten material and the vapor mixes with the flow of heated gas.
    Type: Grant
    Filed: July 21, 2020
    Date of Patent: April 11, 2023
    Assignee: TerraPower, LLC
    Inventors: Christopher M. Regan, Jacob Wilcox
  • Patent number: 11574746
    Abstract: A control assembly for a nuclear reactor includes a first reactivity control assembly having a first neutron modifying material, a second reactivity control assembly having a second neutron modifying material, and at least one drive mechanism coupled to the first neutron modifying material and the second neutron modifying material. The first neutron modifying material and the second neutron modifying material are selectively repositionable relative to a fuel region of the nuclear reactor. The at least one drive mechanism is configured to provide the first neutron modifying material and the second neutron modifying material in different directions through the fuel region thereby shifting a flux distribution within the fuel region away from the second neutron modifying material.
    Type: Grant
    Filed: October 27, 2020
    Date of Patent: February 7, 2023
    Assignee: TERRAPOWER, LLC
    Inventor: Jesse R. Cheatham, III
  • Patent number: 11542437
    Abstract: The thermochemical conversion of biomass material to one or more reaction products includes generating thermal energy with at least one heat source, providing a volume of feedstock, providing a volume of supercritical fluid, transferring a portion of the generated thermal energy to the volume of supercritical fluid, transferring at least a portion of the generated thermal energy from the volume of supercritical fluid to the volume of feedstock, and performing a thermal decomposition process on the volume of feedstock with the thermal energy transferred from the volume of supercritical fluid to the volume of the feedstock in order to form at least one reaction product.
    Type: Grant
    Filed: September 25, 2020
    Date of Patent: January 3, 2023
    Assignee: TerraPower, LLC
    Inventors: Manuel Garcia-Perez, Joshua C. Walter
  • Patent number: 11501883
    Abstract: A getter element includes a getter material reactive with a fission product contained within a stream of liquid and/or gas exiting a fuel assembly of a nuclear reactor. At least one transmission pathway passes through the getter element that is sufficiently sized to maintain a flow of the input stream through the getter element at above a selected flow level. At least one transmission pathway includes a reaction surface area sufficient to uptake a pre-identified quantity of the fission product.
    Type: Grant
    Filed: May 7, 2020
    Date of Patent: November 15, 2022
    Assignee: TERRAPOWER, LLC
    Inventors: Daniel Eichel, James M. Vollmer
  • Patent number: 11485829
    Abstract: Radiation cured composite materials are greatly improved by enhancing the fiber to matrix bond by prewetting the fibers with an interface resin that has a curing agent mixed in with the interface resin. Furthermore, radiation curing the composite material at or near an expected operating temperature of the composite material improves the mechanical properties of the material by reducing thermally induced strains and stresses caused by thermally curing a material and subsequently cooling the material. Adding an interface resin with a curing agent to the fibers allows relatively thick parts, a must faster curing process, a wide variety of inexpensive and easily workable molding materials, the ability to maintain tight tolerances and reduce or eliminate springback, and a radiation cured material that approaches or exceeds the material characteristics of thermally cured composite materials.
    Type: Grant
    Filed: March 24, 2020
    Date of Patent: November 1, 2022
    Assignee: TERRAPOWER, LLC
    Inventors: Jesse R Cheatham, III, Francesco Deleo
  • Patent number: 11488731
    Abstract: This disclosure describes various configurations and components of a molten fuel fast or thermal nuclear reactor for managing the operating temperature in the reactor core. The disclosure includes various configurations of direct reactor auxiliary cooling system (DRACS) heat exchangers and primary heat exchangers as well as descriptions of improved flow paths for nuclear fuel, primary coolant and DRACS coolant through the reactor components.
    Type: Grant
    Filed: October 26, 2020
    Date of Patent: November 1, 2022
    Assignee: TerraPower, LLC
    Inventors: Ryan Abbott, Anselmo T. Cisneros, Jr., Daniel Flowers, Charles Gregory Freeman, Mark A. Havstad, Kevin Kramer, Jeffery F. Latkowski, Jon D. McWhirter, John R. Suyes, III
  • Patent number: 11482344
    Abstract: Disclosed embodiments include nuclear fission reactor cores, nuclear fission reactors, methods of operating a nuclear fission reactor, and methods of managing excess reactivity in a nuclear fission reactor.
    Type: Grant
    Filed: April 3, 2017
    Date of Patent: October 25, 2022
    Assignee: TERRAPOWER, LLC
    Inventors: Charles E. Ahlfeld, Thomas M. Burke, Tyler S. Ellis, John Rogers Gilleland, Jonatan Hejzlar, Pavel Hejzlar, Roderick A. Hyde, David G. McAlees, Jon D. McWhirter, Ashok Odedra, Robert C. Petroski, Nicholas W. Touran, Joshua C. Walter, Kevan D. Weaver, Thomas Allan Weaver, Charles Whitmer, Lowell L. Wood, Jr., George B. Zimmerman
  • Publication number: 20220310281
    Abstract: Targetry coupled separation refers to enhancing the production of a predetermined radiation product through the selection of a target (including selection of the target material and the material's physical structure) and separation chemistry in order to optimize the recovery of the predetermined radiation product. This disclosure describes systems and methods for creating (through irradiation) and removing one or more desired radioisotopes from a target and further describes systems and methods that allow the same target to undergo multiple irradiations and separation operations without damage to the target. In contrast with the prior art that requires complete dissolution or destruction of a target before recovery of any irradiation products, the repeated reuse of the same physical target allowed by targetry coupled separation represents a significant increase in efficiency and decrease in cost over the prior art.
    Type: Application
    Filed: November 23, 2021
    Publication date: September 29, 2022
    Applicant: TerraPower, LLC
    Inventors: Ken Czerwinski, Joshua C. Walter, Christopher P. Dunckley
  • Patent number: 11434429
    Abstract: Embodiments of methods for improving mesophase pitch for carbon fiber production using supercritical carbon dioxide are described. The methods improve the relative amount and quality of mesophase pitch in feedstocks, such as coal tar, already having at least some mesophase pitch. One particular method includes performing a sCO2/toluene extraction on the coal tar to obtain a toluene insoluble fraction of the coal tar; mixing the toluene insoluble fraction with sCO2 to obtain a sCO2/toluene insoluble fraction mixture; and extruding the sCO2/toluene insoluble fraction mixture, thereby separating the sCO2 from the toluene insoluble fraction to obtain fibers of mesophase pitch.
    Type: Grant
    Filed: August 5, 2019
    Date of Patent: September 6, 2022
    Assignee: TerraPower, LLC
    Inventors: Benjamin L. Goodrich, Pyoungchung Kim, Matthew Targett, Joshua C. Walter
  • Patent number: 11421169
    Abstract: This document describes methods for pretreating coal to create either a dried coal or a char product that is stable in the outdoor environment and is more efficient as a feedstock for gasification or other processes than the original coal. Embodiments of the methods include pulverizing and pelletizing the coal, and pretreating the coal pellets to obtain a stable pellet of either dried coal or a stable pellet of chared coal (coal char). The pellets created by the described methods have undergone deoxygenation and carbonization improving their handling and storage properties and, in some cases, energy density. Pore structures within the pellets are stabilized physically and chemically so that the uptake of moisture into dry coal, that leads to internal heat generation, is greatly reduced. Chars are also, therefore, stable against transitions from a dry state to a wet state and less prone to self-ignition.
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: August 23, 2022
    Assignee: TerraPower, LLC
    Inventors: Benjamin L. Goodrich, Pyoungchung Kim, Evan Terrell, Joshua C. Walter
  • Patent number: 11373765
    Abstract: This disclosure describes systems and methods for synthesizing UCl3 from UCl4. These systems and methods may also be used to directly synthesize binary and ternary embodiments of uranium salts of chloride usable as nuclear fuel in certain molten salt reactor designs. The systems and methods described herein are capable of synthesizing any desired uranium chloride fuel salt that is a combination of UCl4, UCl3 and one or more non-fissile chloride compounds, such as NaCl. In particular, the systems and methods described herein are capable of synthesizing any UCl3—UCl4—NaCl or UCl3—NaCl fuel salt composition from UCl4—NaCl.
    Type: Grant
    Filed: February 5, 2020
    Date of Patent: June 28, 2022
    Assignee: TerraPower, LLC
    Inventors: Ken Czerwinski, Bassem S. El-Dasher, William M. Kerlin, Aaron J. Unger
  • Patent number: 11367536
    Abstract: Configurations of molten fuel salt reactors are described that allow for active cooling of the containment vessel of the reactor by the primary coolant. Furthermore, naturally circulating reactor configurations are described in which the reactor cores are substantially frustum-shaped so that the thermal center of the reactor core is below the outlet of the primary heat exchangers. Heat exchanger configurations are described in which welded components are distanced from the reactor core to reduce the damage caused by neutron flux from the reactor. Radial loop reactor configurations are also described.
    Type: Grant
    Filed: March 19, 2020
    Date of Patent: June 21, 2022
    Assignee: TerraPower, LLC
    Inventors: Ryan Abbott, Anselmo T. Cisneros, Jr., Daniel Flowers, Charles Gregory Freeman, Mark A. Havstad, Christopher J. Johns, Brian C. Kelleher, Kevin Kramer, Jeffery F. Latkowski, Jon D. McWhirter
  • Patent number: 11342084
    Abstract: A nuclear reactor includes a passive reactivity control nuclear fuel device located in a nuclear reactor core. The passive reactivity control nuclear fuel device includes a multiple-walled fuel chamber having an outer wall chamber and an inner wall chamber contained within the outer wall chamber. The inner wall chamber is positioned within the outer wall chamber to hold nuclear fuel in a molten fuel state within a high neutron importance region. The inner wall chamber allows at least a portion of the nuclear fuel to move in a molten fuel state to a lower neutron importance region while the molten nuclear fuel remains within the inner wall chamber as the temperature of the nuclear fuel satisfies a negative reactivity feedback expansion temperature condition. A duct contains the multiple-walled fuel chamber and flows a heat conducting fluid through the duct and in thermal communication with the outer wall chamber.
    Type: Grant
    Filed: October 31, 2019
    Date of Patent: May 24, 2022
    Assignee: TERRAPOWER, LLC.
    Inventors: Jesse R. Cheatham, III, John R. Gilleland, Jon D. McWhirter
  • Patent number: 11289210
    Abstract: Disclosed embodiments include fuel ducts, fuel assemblies, methods of making fuel ducts, methods of making a fuel assembly, and methods of using a fuel assembly. An inner hollow structure has a first geometry and an outer hollow structure has a second geometry different from the first geometry. The first hollow structure is configured to expand in at least one dimension under stress and cause the first hollow structure to contact the second hollow structure. The second hollow structure distributes at least a portion of the stress of the first hollow structure.
    Type: Grant
    Filed: October 22, 2018
    Date of Patent: March 29, 2022
    Assignee: TERRAPOWER, LLC
    Inventors: Robert C. Petroski, Gary Povirk, Philip Schloss, Ashok Odedra, Michael E. Cohen