Abstract: A glass concentrator for manufacture of solar energy conversion module is provided including a webbing that has a load sustenance characteristic and a hail impact resistance characteristic based on a first thickness of the webbing. The concentrator also includes a plurality of elongated concentrating elements integrally formed with the webbing. Each of the elongated concentrating elements has an aperture region, an exit region and two side regions, which bears a geometric concentration characteristic provided by a highly reflective side regions and an aperture-to-exit scale ratio in a range from about 1.8 to about 4.5. The glass concentrator can be attached with a plurality of photovoltaic strips cumulatively on each and every exit regions and clamped with a rigid or flexible back cover member to form a solar concentrator module for converting sunlight to electric energy. The solar concentrator module based on certain embodiments meets the industrial qualification standards.

Abstract: A solar cell concentrator structure includes a first concentrator element having a first aperture region and a first exit region including a first back surface region and a first corner region. The structure also includes a second concentrator element integrally formed with the first concentrator element. The second concentrator element includes a second aperture region and a second exit region-including a second back surface region and a second corner region. Additionally, the structure includes a first radius of curvature of 0.10 mm and less characterizing the first corner structure and the second corner structure, a first coupling region between the first exit region and a first surface region of a first photovoltaic device. The structure further includes a second radius of curvature of 0.10 mm and less characterizing a region between the first concentrator element and the second concentrator element.

Abstract: The invention provides a solar concentrator structure including a first concentrating element. The first concentrating element includes a first aperture region, a first exit region, a first side and a second side. The solar concentrator structure further includes a second or more concentrating elements integrally coupled with the first concentrating element in a parallel manner. The second concentrating element includes a second aperture region, a second exit region, the third side, and a fourth side. The third side joins with the second side to form an apex notch structure characterized by a radius of curvature. Additionally, the solar concentrator structure includes a separation region by a width separating the first exit region from the second exit region and a triangular region including the apex notch structure and a base defined by the separation region and a refractive index of about 1 characterizing the triangular region.

Abstract: A photovoltaic strip is physically separated from a semiconductor wafer utilizing physical sawing or other techniques. In accordance with one embodiment, a type of semiconductor wafer is first determined by interrogating the wafer to identify one or more of its optical, thermal, or electrical characteristics. This information regarding substrate type is then communicated to a separation apparatus, which then accomplishes precise physical separation of the substrate into discrete strips. Electrical performance of the strips may be tested prior to their incorporation into an assembled solar cell, where they are coupled to a concentrating element utilizing an elastomer encapsulant.

Abstract: A solar module. The solar module includes a substrate member. a plurality of photovoltaic strips arranged in an array configuration overlying the substrate member. In a specific embodiment, the solar module includes a concentrator structure comprising extruded glass material operably coupled to the plurality of photovoltaic strips. A plurality of elongated annular regions are configured within the concentrator structure. The plurality of elongated annular regions are respectively coupled to the plurality of photovoltaic strips, which are configured to one or more bus bars to maintain a desired stress range.

Abstract: A solar module includes a photovoltaic region having an elongated shape. At least one bus bar pad overlies portions of the photovoltaic region. The solar module includes an electrically conductive region configured along a periphery region of the photovoltaic region to expose an interior surface region of the photovoltaic strip. A finger structure configured to conduct electrical current generated in the photovoltaic regions overlies the electrically conductive region.

Abstract: A solar module system includes a first transparent substrate member, a second transparent substrate member, and a plurality of photovoltaic members configured in a spatial manner sandwiched between the first substrate member and the second substrate member to allow at least a first portion of light to be transmitted and a second portion of light to be blocked. The system also has one or more inverter devices coupled to the solar module and configured to convert direct current to alternating current. The system may have an electrical cord comprising a first end and a second end, the first end being coupled to the one or more inverter devices and the second end comprising at least a pair of electrodes. The system can be used for indoor use or other application.

Abstract: According to an embodiment, the present invention provides a system for collecting solar energy.

Abstract: A photovoltaic strip is physically separated from a semiconductor wafer utilizing physical sawing or other techniques. In accordance with one embodiment, a type of semiconductor wafer is first determined by interrogating the wafer to identify one or more of its optical, thermal, or electrical characteristics. This information regarding substrate type is then communicated to a separation apparatus, which then accomplishes precise physical separation of the substrate into discrete strips. Electrical performance of the strips may be tested prior to their incorporation into an assembled solar cell, where they are coupled to a concentrating element utilizing an elastomer encapsulant.

Abstract: A method for manufacturing an integrated solar cell and concentrator. The method includes providing a first photovoltaic region and a second photovoltaic region disposed within a first mold member. A second mold member is coupled to the first mold member to form a cavity region. The cavity region forms a first concentrator region overlying a vicinity of the first photovoltaic region and a second concentrator region overlying a vicinity of the second photovoltaic region. The method includes transferring a molding compound in a fluidic state into the cavity region to fill the cavity region with the molding compound and initiating a curing process of the molding compound to form a first concentrator element and a second concentrator element overlying the respective photovoltaic regions.

Abstract: Method and system for assembling a solar cell package. According to an embodiment, the present invention provides a method for fabricating solar cells for a solar panel. The method includes providing a first substrate member comprising a plurality of photovoltaic strips thereon. The method also includes providing an optical elastomer material overlying a portion of the first substrate member. The method further includes aligning a second substrate member comprising a plurality of optical concentrating elements thereon such that at least one of the optical concentrating elements being operably coupled to at least one of the plurality of photovoltaic strips, the second substrate member comprising an aperture surface region and an exit surface region. In addition, the method includes coupling the first substrate member to the second substrate member to form an interface region along a first peripheral region of the first substrate member and along a second peripheral region of the second substrate member.

Abstract: A method and device of fabricating a photovoltaic strip. The method includes providing a photovoltaic cell having a front surface and a back surface and forming a first grid pattern on the front surface and second grid pattern on the back surface. The first grid pattern includes a first plurality of strip columns in parallel in a first direction and a plurality of grid lines in parallel in a second direction perpendicularly crossing the first plurality of strip columns. The second grid pattern includes a plurality of blocks separated by a plurality of streets parallel in the second direction and a second plurality of strip columns parallel in the first direction. The method further includes dicing the photovoltaic cell along the plurality of streets into a plurality of photovoltaic strips. Each of the plurality of photovoltaic strips includes at least one of the plurality of grid lines.

Abstract: A photovoltaic device. The photovoltaic device includes a photovoltaic region including a surface region and characterized by a first thermal expansion constant. The surface region includes a first portion and a second portion, the second portion includes a first edge region and a second edge region. The photovoltaic device includes a concentrator element comprising substantially of a polymer material and being characterized by a second thermal expansion constant. The concentrator element includes an aperture region and an exit region. The photovoltaic device includes an elastomer material to couple the first portion of the surface region of the photovoltaic region to the exit region of the concentrator element, while the first edge region and the second edge region remain exposed.

Abstract: A solar module includes a substrate member, a plurality of photovoltaic strips arranged in an array configuration overlying the substrate member, and a concentrator structure comprising extruded glass material operably coupled to the plurality of photovoltaic strips. A plurality of elongated convex regions are configured within the concentrator structure. The plurality of elongated convex regions are respectively coupled to the plurality of photovoltaic strips. Each of the plurality of elongated convex regions includes a length and a convex surface region characterized by a radius of curvature, each of the elongated convex regions being configured to have a magnification ranging from about 1.5 to about 5. A coating material rendering the glass self-cleaning overlies the plurality of elongated convex regions.

Abstract: A solar cell device. The device has a housing member. The device also has a lead frame member coupled to the housing member. In a preferred embodiment, the lead frame member has at least one photovoltaic strip thereon, which has a surface region and a back side region. The device has an optical elastomer material having a first thickness overlying the surface region of the photovoltaic surface. The device has a second substrate member comprising at least one optical concentrating element thereon. The optical concentrating element has a first side and a second side. The device has a first interface within a vicinity of the surface region and the first thickness of the optical elastomer material and a second interface within a vicinity of the second side and the optical elastomer material.

Abstract: A solar concentrator structure including a plurality of glass concentrator elements with a notch design. According to an embodiment, the present invention provides a solar cell concentrator structure. The structure includes an outside surface. The structure also includes an inside surface, the inside surface being substantially flat. The structure includes a first concentrator element integrally formed on the outside surface, the first concentrator element having a first curved surface, the curved surface being characterized by a radius of at least 1 mm, the curved surface having a first flat region of at least 0.25 mm, the flat region being at least 4 mm from the inside surface. The structure includes a second concentrator element integrally formed with the first concentrator element and the outside surface, the second concentrator element including a second curved surface and a second flat region.

Abstract: A solar cell concentrator structure includes a first concentrator element having a first aperture region and a first exit region including a first back surface region and a first corner region. The structure also includes a second concentrator element integrally formed with the first concentrator element. The second concentrator element includes a second aperture region and a second exit region-including a second back surface region and a second corner region. Additionally, the structure includes a first radius of curvature of 0.25 mm and less characterizing the first corner structure and the second corner structure, a first coupling region between the first exit region and a first surface region of a first photovoltaic device. The structure further includes a second radius of curvature of 0.15 mm and less characterizing a region between the first concentrator element and the second concentrator element.

Abstract: A method of forming a solar device. The method includes providing one or more photovoltaic cells having a front surface region and a back surface region. The method includes providing a first conductor element having a first side operably coupled to a first region of the front surface region of the one or more photovoltaic cells and a second side. In a specific embodiment, the conductor element includes a first anisotropic conducting tape material or a first conducting tape material, the first conducting element having a first thickness, a first length, and a first width. The method performs a bonding process to cause the first conductor element to conduct electric current in a first selected direction.

Abstract: A solar cell concentrator structure includes a first concentrator element having a first aperture region and a first exit region including a first back surface region and a first corner region. The structure also includes a second concentrator element integrally formed with the first concentrator element. The second concentrator element includes a second aperture region and a second exit region-including a second back surface region and a second corner region. Additionally, the structure includes a first radius of curvature of 0.25 mm and less characterizing the first corner structure and the second corner structure, a first coupling region between the first exit region and a first surface region of a first photovoltaic device. The structure further includes a second radius of curvature of 0.15 mm and less characterizing a region between the first concentrator element and the second concentrator element.

Abstract: A method and system for manufacturing an integrated concentrator photovoltaic device is disclosed. In an embodiment, the invention includes a one step process using a sheet of coupling material provided in a pre-arranged pattern to couple an array of photovoltaic members to an array of respective optical concentrating members.