Patents Assigned to The Solaria Corporation
  • Publication number: 20090152745
    Abstract: A method for manufacturing an integrated solar cell and concentrator. The method includes providing a first photovoltaic region and a second photovoltaic region disposed within a first mold member. A second mold member is coupled to the first mold member to form a cavity region. The cavity region forms a first concentrator region overlying a vicinity of the first photovoltaic region and a second concentrator region overlying a vicinity of the second photovoltaic region. The method includes transferring a molding compound in a fluidic state into the cavity region to fill the cavity region with the molding compound and initiating a curing process of the molding compound to form a first concentrator element and a second concentrator element overlying the respective photovoltaic regions.
    Type: Application
    Filed: December 11, 2008
    Publication date: June 18, 2009
    Applicant: Solaria Corporation
    Inventors: KEVIN R. GIBSON, ABHAY MAHESHWARI
  • Publication number: 20090120487
    Abstract: A solar cell device. The device has a housing member. The device also has a lead frame member coupled to the housing member. In a preferred embodiment, the lead frame member has at least one photovoltaic strip thereon, which has a surface region and a back side region. The device has an optical elastomer material having a first thickness overlying the surface region of the photovoltaic surface. The device has a second substrate member comprising at least one optical concentrating element thereon. The optical concentrating element has a first side and a second side. The device has a first interface within a vicinity of the surface region and the first thickness of the optical elastomer material and a second interface within a vicinity of the second side and the optical elastomer material.
    Type: Application
    Filed: July 2, 2008
    Publication date: May 14, 2009
    Applicant: Solaria Corporation
    Inventor: Alelie Funcell
  • Publication number: 20090056788
    Abstract: The invention provides a solar concentrator structure including a first concentrating element. The first concentrating element includes a first aperture region, a first exit region, a first side and a second side. The solar concentrator structure further includes a second or more concentrating elements integrally coupled with the first concentrating element in a parallel manner. The second concentrating element includes a second aperture region, a second exit region, the third side, and a fourth side. The third side joins with the second side to form an apex notch structure characterized by a radius of curvature. Additionally, the solar concentrator structure includes a separation region by a width separating the first exit region from the second exit region and a triangular region including the apex notch structure and a base defined by the separation region and a refractive index of about 1 characterizing the triangular region.
    Type: Application
    Filed: August 28, 2008
    Publication date: March 5, 2009
    Applicant: SOLARIA CORPORATION
    Inventor: KEVIN R. GIBSON
  • Publication number: 20090056806
    Abstract: A solar cell concentrator structure includes a first concentrator element having a first aperture region and a first exit region including a first back surface region and a first corner region. The structure also includes a second concentrator element integrally formed with the first concentrator element. The second concentrator element includes a second aperture region and a second exit region-including a second back surface region and a second corner region. Additionally, the structure includes a first radius of curvature of 0.25 mm and less characterizing the first corner structure and the second corner structure, a first coupling region between the first exit region and a first surface region of a first photovoltaic device. The structure further includes a second radius of curvature of 0.15 mm and less characterizing a region between the first concentrator element and the second concentrator element.
    Type: Application
    Filed: April 1, 2008
    Publication date: March 5, 2009
    Applicant: Solaria Corporation
    Inventors: Kevin R. Gibson, Alelie Funcell
  • Publication number: 20090038343
    Abstract: A method for manufacturing a glass concentrator for a solar module. The method includes providing a glass material in a molten state and processing the glass material in the molten state to form a ribbon glass including a first surface and a second surface. Additionally, the method includes subjecting the first surface to one or more drum members to form a plurality of concentrating structures while continuously passing the ribbon glass via the second surface over a plurality of rollers. Each of the concentrating structures includes an aperture region, an exit region, and one or more reflection regions. The aperture region is configured to receive incoming light and the one or more reflection regions are configured to concentrate the received incoming light to the exit region. The method further includes cutting the ribbon glass into one or more sheets of glasses including a predetermined number of the plurality of concentrating structures.
    Type: Application
    Filed: July 23, 2008
    Publication date: February 12, 2009
    Applicant: Solaria Corporation
    Inventor: KEVIN R. GIBSON
  • Publication number: 20080289689
    Abstract: A glass concentrator for manufacture of solar energy conversion module is provided including a webbing that has a load sustenance characteristic and a hail impact resistance characteristic based on a first thickness of the webbing. The concentrator also includes a plurality of elongated concentrating elements integrally formed with the webbing. Each of the elongated concentrating elements has an aperture region, an exit region and two side regions, which bears a geometric concentration characteristic provided by a highly reflective side regions and an aperture-to-exit scale ratio in a range from about 1.8 to about 4.5. The glass concentrator can be attached with a plurality of photovoltaic strips cumulatively on each and every exit regions and clamped with a rigid or flexible back cover member to form a solar concentrator module for converting sunlight to electric energy. The solar concentrator module based on certain embodiments meets the industrial qualification standards.
    Type: Application
    Filed: May 16, 2008
    Publication date: November 27, 2008
    Applicant: Solaria Corporation
    Inventor: KEVIN R. GIBSON
  • Publication number: 20080236649
    Abstract: A solar panel apparatus and method. The apparatus has an optically transparent member comprising a predetermined thickness and an aperture surface region. The apparatus has a solar cell coupled to a portion of the optically transparent member. In a specific embodiment, the solar cell includes a transparent polymeric member and a plurality of photovoltaic regions provided within a portion of the transparent polymeric member. In a specific embodiment, the plurality of photovoltaic regions occupies at least about 10 percent of the aperture surface region of the transparent polymeric member and less than about 80% of the aperture surface region of the transparent polymeric member.
    Type: Application
    Filed: June 10, 2008
    Publication date: October 2, 2008
    Applicant: Solaria Corporation
    Inventors: Kevin R. Gibson, Alelie T. Funcell
  • Publication number: 20080236664
    Abstract: Method and system for assembling a solar cell package. According to an embodiment, the present invention provides a method for fabricating solar cells for a solar panel. The method includes providing a first substrate member comprising a plurality of photovoltaic strips thereon. The method also includes providing an optical elastomer material overlying a portion of the first substrate member. The method further includes aligning a second substrate member comprising a plurality of optical concentrating elements thereon such that at least one of the optical concentrating elements being operably coupled to at least one of the plurality of photovoltaic strips, the second substrate member comprising an aperture surface region and an exit surface region. In addition, the method includes coupling the first substrate member to the second substrate member to form an interface region along a first peripheral region of the first substrate member and along a second peripheral region of the second substrate member.
    Type: Application
    Filed: April 1, 2008
    Publication date: October 2, 2008
    Applicant: Solaria Corporation
    Inventors: Kevin R. Gibson, Ramon Rosal Reglos
  • Publication number: 20080236651
    Abstract: A solar cell concentrator structure. The structure has a first concentrator element, which has a first aperture region and a first exit region. The structure has a second concentrator element integrally formed with the first concentrator element. In a specific embodiment, the second concentrator element includes a second aperture region and a second exit region. The structure has a separation region provided between the first concentrator element and the second concentrator element. In a specific embodiment, the separation region is characterized by a width separating the first exit region from the second exit region. In a specific embodiment, the structure has a radius of curvature of 0.15 mm and less characterizing a region between the first concentrator element and the second concentrator element. In a specific embodiment, the structure has a triangular shaped region including an apex defined by the radius of curvature and a base defined by the separation region.
    Type: Application
    Filed: April 2, 2007
    Publication date: October 2, 2008
    Applicant: Solaria Corporation
    Inventor: KEVIN R. GIBSON
  • Publication number: 20080236650
    Abstract: A solar panel apparatus and method. The apparatus has an optically transparent member comprising a predetermined thickness and an aperture surface region. The apparatus has a solar cell coupled to a portion of the optically transparent member. In a specific embodiment, the solar cell includes a transparent polymeric member and a plurality of photovoltaic regions provided within a portion of the transparent polymeric member. In a specific embodiment, the plurality of photovoltaic regions occupies at least about 10 percent of the aperture surface region of the transparent polymeric member and less than about 80% of the aperture surface region of the transparent polymeric member.
    Type: Application
    Filed: June 10, 2008
    Publication date: October 2, 2008
    Applicant: Solaria Corporation
    Inventors: Kevin R. Gibson, Alelie T. Funcell
  • Publication number: 20080236740
    Abstract: A solar panel apparatus and method. The apparatus has an optically transparent member comprising a predetermined thickness and an aperture surface region. The apparatus has a solar cell coupled to a portion of the optically transparent member. In a specific embodiment, the solar cell includes a transparent polymeric member and a plurality of photovoltaic regions provided within a portion of the transparent polymeric member. In a specific embodiment, the plurality of photovoltaic regions occupies at least about 10 percent of the aperture surface region of the transparent polymeric member and less than about 80% of the aperture surface region of the transparent polymeric member.
    Type: Application
    Filed: June 10, 2008
    Publication date: October 2, 2008
    Applicant: Solaria Corporation
    Inventors: Kevin R. Gibson, Alelie T. Funcell
  • Publication number: 20080235949
    Abstract: A solar panel apparatus and method. The apparatus has an optically transparent member comprising a predetermined thickness and an aperture surface region. The apparatus has a solar cell coupled to a portion of the optically transparent member. In a specific embodiment, the solar cell includes a transparent polymeric member and a plurality of photovoltaic regions provided within a portion of the transparent polymeric member. In a specific embodiment, the plurality of photovoltaic regions occupies at least about 10 percent of the aperture surface region of the transparent polymeric member and less than about 80% of the aperture surface region of the transparent polymeric member.
    Type: Application
    Filed: June 10, 2008
    Publication date: October 2, 2008
    Applicant: Solaria Corporation
    Inventors: Kevin R. Gibson, Alelie T. Funcell
  • Patent number: 7419377
    Abstract: An electrical coupling device for solar cells includes a conductive member characterized by a single shaped thickness of material. The member includes a first portion extending a first length from a first end region and a second portion extending a second length from a second end region. The member also includes a U-like-shaped portion including a first branch, a second branch, and a joint region integrally connecting the first branch and the second branch. The first branch is integrally connected to the first portion at a first junction region and the second branch is integrally connected to the second portion at a second junction region. The first end region connects a first electrical lead of a first solar cell and the second end region connects a second electrical lead of a second solar cell which is disposed at flexible distance allowed by deforming the U-like-shaped portion elastically.
    Type: Grant
    Filed: August 20, 2007
    Date of Patent: September 2, 2008
    Assignee: Solaria Corporation
    Inventors: Rick Briere, Alelie Funcell
  • Publication number: 20080178922
    Abstract: A solar panel apparatus and method. The apparatus has an optically transparent member comprising a predetermined thickness and an aperture surface region. The apparatus has a solar cell coupled to a portion of the optically transparent member. In a specific embodiment, the solar cell includes a transparent polymeric member and a plurality of photovoltaic regions provided within a portion of the transparent polymeric member. In a specific embodiment, the plurality of photovoltaic regions occupies at least about 10 percent of the aperture surface region of the transparent polymeric member and less than about 80% of the aperture surface region of the transparent polymeric member.
    Type: Application
    Filed: July 25, 2006
    Publication date: July 31, 2008
    Applicant: Solaria Corporation
    Inventors: Kevin R. Gibson, Alelie T. Funcell
  • Patent number: D555084
    Type: Grant
    Filed: November 18, 2005
    Date of Patent: November 13, 2007
    Assignee: Solaria Corporation
    Inventors: Suvi Sharma, Kevin Gibson, Alelie Funcell
  • Patent number: D558139
    Type: Grant
    Filed: November 18, 2005
    Date of Patent: December 25, 2007
    Assignee: Solaria Corporation
    Inventors: Suvi Sharma, Kevin Gibson, Alelie Funcell
  • Patent number: D559174
    Type: Grant
    Filed: November 18, 2005
    Date of Patent: January 8, 2008
    Assignee: Solaria Corporation
    Inventors: Suvi Sharma, Kevin Gibson, Alelie Funcell
  • Patent number: D568238
    Type: Grant
    Filed: November 18, 2005
    Date of Patent: May 6, 2008
    Assignee: Solaria Corporation
    Inventors: Suvi Sharma, Kevin Gibson, Alelie Funcell
  • Patent number: D588534
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: March 17, 2009
    Assignee: Solaria Corporation
    Inventors: Suvi Sharma, Kevin Gibson, Alelie Funcell
  • Patent number: D591229
    Type: Grant
    Filed: January 24, 2008
    Date of Patent: April 28, 2009
    Assignee: Solaria Corporation
    Inventors: Suvi Sharma, Kevin Gibson, Alelie Funcell