Abstract: According to one embodiment of the invention, a method for preventing the failure of a system, which includes one or more pipes, or one or more cooling jackets, or one or more fluid cooled system components carrying a fluid, involves detecting one or more pressure levels of the fluid in the one or more pipes at one or more points, then comparing the detected pressure levels to a corresponding one or more predetermined limitation values. If the detected pressure levels exceed the corresponding limitation values, a shut-down signal is generated. The shut-down signal triggers the adjusting of one or more systems responsible for causing thermal variations of the fluid, preventing the system from failing while allowing the system to continue operation shortly thereafter.

Abstract: A high strength near-beta titanium alloy including, in weight %, 5.3 to 5.7% aluminum, 4.8 to 5.2% vanadium, 0.7 to 0.9% iron, 4.6 to 5.3% molybdenum, 2.0 to 2.5% chromium, and 0.12 to 0.16% oxygen with balance titanium and incidental impurities is provided. An aviation system component comprising the high strength near-beta titanium alloy, and a method for the manufacture of a titanium alloy for use in high strength, deep hardenability, and excellent ductility applications are also provided.

Abstract: A method for qualifying an automated process for inspecting and sorting particles through the production and use of seed particles is disclosed. In one embodiment, seed particles are produced by forming a conformal surface layer on a plurality of particles, thereby imparting them with at least one property whose value or range of values is the same as or about the same as a value or range of values of a corresponding property of undesirable particles. By introducing a predetermined quantity of seed particles, their detection and removal by the automated sorting system can be used to periodically calibrate and qualify the sorting system without interrupting the manufacturing operations or introducing actual undesirable particles into the process stream. The production and use of seed particles to qualify an automated sorting system is particularly well-suited for use with Ti sponge sorting operations.

Abstract: A titanium alloy having high strength, fine grain size, and low cost and a method of manufacturing the same is disclosed. In particular, the inventive alloy offers a strength increase of about 100 MPa over Ti 6-4, with a comparable density and near equivalent ductility. The inventive alloy is particularly useful for a multitude of applications including components of aircraft engines. The Ti alloy comprises, in weight percent, about 6.0 to about 6.7% aluminum, about 1.4 to about 2.0% vanadium, about 1.4 to about 2.0% molybdenum, about 0.20 to about 0.42% silicon, about 0.17 to about 0.23% oxygen, maximum about 0.24% iron, maximum about 0.08% carbon and balance titanium with incidental impurities.

Abstract: Methods and associated apparatus for semi-continuous casting of hollow ingots are described. In one embodiment a method for the semi-continuous casting of a metallic hollow ingot is provided. The method includes providing a mold comprising a mold center having an inner pipe and an outer pipe arranged to form an annular space for a cooling media and an outer mold, circulating a cooling media in the annular space, feeding a source material to the mold, heating the source material to produce a molten material, moving the mold center progressively downward relative to the outer mold, and solidifying the molten material to form a hollow ingot. Embodiments relating to an apparatus for semi-continuous casting of hollow ingots, and products resulting from the semi-continuous casting of hollow ingots are also described.

Abstract: According to one embodiment of the invention, a method for preventing the failure of a system, which includes one or more pipes, or one or more cooling jackets, or one or more fluid cooled system components carrying a fluid, involves detecting one or more pressure levels of the fluid in the one or more pipes at one or more points, then comparing the detected pressure levels to a corresponding one or more predetermined limitation values. If the detected pressure levels exceed the corresponding limitation values, a shut-down signal is generated. The shut-down signal triggers the adjusting of one or more systems responsible for causing thermal variations of the fluid, preventing the system from failing while allowing the system to continue operation shortly thereafter.

Abstract: Methods and associated apparatus for semi-continuous casting of hollow ingots are described. In one embodiment a method for the semi-continuous casting of a metallic hollow ingot is provided. The method includes providing a mold that includes a mold center having an inner pipe and an outer pipe arranged to form an annular space for a cooling media and an outer mold, circulating a cooling media in the annular space, feeding a source material to the mold, heating the source material to produce a molten material, moving the mold center progressively downward relative to the outer mold, and solidifying the molten material to form a hollow ingot. Embodiments relating to an apparatus for semi-continuous casting of hollow ingots, and products resulting from the semi-continuous casting of hollow ingots are also described.

Abstract: A titanium alloy containing carbon with and without addition of silicon exhibiting improved corrosion resistance and mechanical strength as compared to commercially pure ASTM grade 2 titanium or PGM-alloyed ASTM grade 7 titanium.

Abstract: According to one embodiment of the invention, a method for preventing the failure of a system, which includes one or more pipes, or one or more cooling jackets, or one or more fluid cooled system components carrying a fluid, involves detecting one or more pressure levels of the fluid in the one or more pipes at one or more points, then comparing the detected pressure levels to a corresponding one or more predetermined limitation values. If the detected pressure levels exceed the corresponding limitation values, a shut-down signal is generated. The shut-down signal triggers the adjusting of one or more systems responsible for causing thermal variations of the fluid, preventing the system from failing while allowing the system to continue operation shortly thereafter.

Abstract: A high strength near-beta titanium alloy including, in weight %, 5.3 to 5.7% aluminum, 4.8 to 5.2% vanadium, 0.7 to 0.9% iron, 4.6 to 5.3% molybdenum, 2.0 to 2.5% chromium, and 0.12 to 0.16% oxygen with balance titanium and incidental impurities is provided. An aviation system component comprising the high strength near-beta titanium alloy, and a method for the manufacture of a titanium alloy for use in high strength, deep hardenability, and excellent ductility applications are also provided.

Abstract: A titanium alloy containing carbon with and without addition of silicon exhibiting improved corrosion resistance and mechanical strength as compared to commercially pure ASTM grade 2 titanium or PGM-alloyed ASTM grade 7 titanium.

Abstract: Methods and associated apparatus for semi-continuous casting of hollow ingots are described. In one embodiment a method for the semi-continuous casting of a metallic hollow ingot is provided. The method includes providing a mold comprising a mold center having an inner pipe and an outer pipe arranged to form an annular space for a cooling media and an outer mold, circulating a cooling media in the annular space, feeding a source material to the mold, heating the source material to produce a molten material, moving the mold center progressively downward relative to the outer mold, and solidifying the molten material to form a hollow ingot. Embodiments relating to an apparatus for semi-continuous casting of hollow ingots, and products resulting from the semi-continuous casting of hollow ingots are also described.

Abstract: A titanium alloy containing carbon with and without addition of silicon exhibiting improved corrosion resistance and mechanical strength as compared to commercially pure ASTM grade 2 titanium or PGM-alloyed ASTM grade 7 titanium.

Abstract: An oxidation resistant, high strength titanium alloy, particularly adapted for use in the manufacture of automotive exhaust system components and other applications requiring oxidation resistance and strength at elevated temperatures. The alloy comprises, in weight percent, iron less than 0.5, or 0.2 to less than 0.5%, oxygen 0.02 to less than 0.15%, silicon 0.15 to 0.6%, and balance titanium. Optional alloying elements are Al, Nb, V, Mo, Sn, Zr, Ni, Cr and Ta, with a total content of less than 1.5.

Abstract: Methods for the manufacture of the above-mentioned titanium alloy for use in combustion engine exhaust systems are disclosed herein. An exemplary method of the disclosed subject matter for the manufacture of titanium alloy for use in a high temperature and high stress environment includes performing a first heat treatment of the titanium alloy at a first temperature, rolling the titanium alloy to a desired thickness, performing a second heat treatment of the titanium alloy at a second temperature, and performing a third heat treatment of the titanium alloy at a third temperature. In some embodiments, the first temperature is selected such that recrystallization and softening of the titanium alloy is optimized without substantial coarsening of second phase particles and can be approximately 1500-1600° F. In some embodiments, the rolling of the titanium alloy reduces the thickness of the titanium alloy by at least than 65%.

Abstract: A titanium article having improved corrosion resistance resulting from an appliqué of a platinum group metal or alloy thereof attached to a minor surface portion of the article.

Abstract: A refractory composition of a yttria-based, fused, solid solution of yttria, alumina, and zirconia. The composition provides advantages when used in a slurry for forming mold facecoats for investment casting molds.

Abstract: An alpha-beta titanium-base alloy having a good combination of strength and ductility with a relatively low cost composition. The composition, in percent by weight, is 5.5 to 6.5 aluminum, 1.5 to 2.2 iron, 0.07 to 0.13 silicon and balance titanium. The alloy may have oxygen restricted in an amount up to 0.25%. The alloy may be hot-worked solely at a temperature above the beta transus temperature of the alloy to result in low-cost processing with improved product yields. The hot-working may include forging, which may be conducted at a temperature of 25.degree. to 450.degree. F. above the beta transus temperature of the alloy. The hot-working may also include hot-rolling, which also may be conducted at a temperature of 25.degree. to 450.degree. F. above the beta transus temperature of the alloy.

Abstract: A metastable beta titanium-base alloy of Ti-Fe-Mo-Al, with a MoEq. greater than 16, preferably greater than 16.5 and preferably 16.5 to 20.5 and more preferably about 16.5. The alloy desirably exhibits a minimum percent reduction in area (% RA) of 40%. Preferred composition limits for the alloy, in weight percent, are 4 to 5 Fe, 4 to 7 Mo, 1 to 2 Al, up to 0.25 oxygen and balance Ti.

Abstract: An alpha-beta titanium-base alloy having a good combination of strength and ductility with a relatively low cost composition. The composition, in percent by weight, is 5.5 to 6.5 aluminum, 1.5 to 2.2 iron, 0.07 to 0.13 silicon and balance titanium. The alloy may have oxygen restricted in an amount up to 0.25%. The alloy may be hot-worked solely at a temperature above the beta transus temperature of the alloy to result in low.TM.cost processing with improved product yields. The hot-working may include forging, which may be conducted at a temperature of 25.degree. to 450.degree. F. above the beta transus temperature of the alloy. The hot-working may also include hot-rolling, which also may be conducted at a temperature of 25.degree. to 450.degree. F. above the beta transus temperature of the alloy.